Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Smartgen HGM400N Series
Summary of Contents for Smartgen HGM400N Series
- Page 1 HGM400N SERIES (HGM410N/HGM420N) GENSET CONTROLLER USER MANUAL...
- Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Version History Date...
-
Page 3: Table Of Contents
SENSOR SETTING ..........................32 COMMISSIONING ..........................33 TYPICAL APPLICATION ........................34 INSTALLATION ............................. 36 12.1 FIXING CLIPS ........................... 36 12.2 OVERALL DIMENSION AND PANEL CUTOUT ................36 FAULT FINDING ............................ 38 HGM400N Series Genset Controller User Manual Page 3 of 38... -
Page 4: Overview
OVERVIEW HGM400N series genset controller integrates digitization, intelligence and network technology together, which is used for single unit automation and monitoring control system, to achieve functions of automatic start/stop, data measurement, alarm protection, etc. It fits with LCD display, optional language interface (Chinese, English, Spanish, Turkish, Russian and French). - Page 5 IP55 waterproofness with rubber-ring gasket between enclosure and screen; Metal fixing clips are used to fix the controller; Modular design, self-extinguished ABS plastic enclosure, pluggable connection terminals and embedded installation way; compact structure with easy mounting. HGM400N Series Genset Controller User Manual Page 5 of 38...
-
Page 6: Specification
(-25~+70)°C Protection Level IP55 Gasket Apply AC2.2kV voltage between high voltage terminal and low Insulation Intensity voltage terminal; The leakage current is not more than 3mA within 1min. Weight 0.26kg HGM400N Series Genset Controller User Manual Page 6 of 38... -
Page 7: Operation
Scrolls the screen down; shift the cursor down or decrease the set value in parameter setting menu. Down/Decrease In close/open page and in manual mode: It can control gen close/open (HGM420N); It can control gen open (HGM410N). HGM400N Series Genset Controller User Manual Page 7 of 38... -
Page 8: Panel Indication
As soon as this delay is over, “Start Idle” delay is initiated (if configured). During “Start Idle” delay, under speed, under frequency, under voltage alarms are inhibited. When this delay is over, “Warming up” delay is initiated (if configured). HGM400N Series Genset Controller User Manual Page 8 of 38... -
Page 9: Manual Start/Stop Operation
(gen is on load). Manual stop: pressing key can stop the running genset. (For detail procedures please refer to HGM400N Series Genset Controller User Manual Page 9 of 38... -
Page 10: Emergency Start
When operators observe the genset has started successfully, he/she will release the keys and the controller enters safety delay, and start is stopped to output. HGM400N Series Genset Controller User Manual Page 10 of 38... -
Page 11: Protection
When the controller detects that the engine speed is 0 and the delay is 0, it Loss of Speed Signal will initiate a warning alarm and the corresponding alarm information will be displayed on LCD. HGM400N Series Genset Controller User Manual Page 11 of 38... - Page 12 When the controller detects that the generator voltage has exceeded the Gen Over Volt pre-set value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD. HGM400N Series Genset Controller User Manual Page 12 of 38...
-
Page 13: Shutdown Alarm
When the controller detects that the genset voltage has exceeded the Gen Over Voltage pre-set value, it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD. HGM400N Series Genset Controller User Manual Page 13 of 38... - Page 14 “Shutdown”, it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD. Coolant Level If the config. sensor set as level sensor, when the controller detects that the HGM400N Series Genset Controller User Manual Page 14 of 38...
- Page 15 (power is positive) has exceeded the pre-set value and the Over Power action selects “Shutdown”, it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD. HGM400N Series Genset Controller User Manual Page 15 of 38...
-
Page 16: Connections
Crank 1.5mm For details please see Table 2. B+ is supplied by 2 point, rated Aux. Output 2 1.5mm B+ is supplied by 2 point, rated Aux. Output 3 1.5mm HGM400N Series Genset Controller User Manual Page 16 of 38... - Page 17 Mains AC Voltage T 1.0mm recommended) (HGM410N without) Mains N1 1.0mm Connected to N-wire of mains (HGM410N without) NOTE: USB interface is parameter programmable interface, which can be programmed on PC. HGM400N Series Genset Controller User Manual Page 17 of 38...
-
Page 18: Definition And Range Of Parameters
Idle running time when genset stop. Stop electromagnet’s power on time when ETS Solenoid Hold (0-120)s genset is stopping. Fail to Stop Delay (0-120)s Time between ending of genset idle delay and HGM400N Series Genset Controller User Manual Page 18 of 38... - Page 19 140, high temperature signal will not sent (this only concerns external temperature sensor, not high temperature signal via config. input port). Low OP (0-400)kPa When the external pressure sensor value falls HGM400N Series Genset Controller User Manual Page 19 of 38...
- Page 20 When fuel level has exceeded the set value for Fuel Pump Off (0-100)% 10s, “Fuel Pump Off” alarm is initiated. Aux. Output 1 (0-23) Factory default: Fuel Relay Output. Details see HGM400N Series Genset Controller User Manual Page 20 of 38...
- Page 21 When generator frequency is higher than the Disconnect Gen Freq (10.0-30.0)Hz 14.0 set value, starter will be disconnected. When generator oil pressure is higher than the Disconnect OP (0-400)kPa set value, starter will be disconnected. HGM400N Series Genset Controller User Manual Page 21 of 38...
- Page 22 When the fuel level of the external sensor falls below the set value, “Low Fuel Level” timer is Low Fuel Level Warn (0-100)% initiated. (this only concerns fuel level sensor and does not concern low fuel level warning HGM400N Series Genset Controller User Manual Page 22 of 38...
- Page 23 When generator frequency exceeds shutdown Gen Over Freq Delay (0-20.0)s value and last for a while, gen over freq shutdown is active. HGM400N Series Genset Controller User Manual Page 23 of 38...
- Page 24 NOTE 2: If “high temperature inhibit” is configured, or set auxiliary input as “inhibit high temperature stop” and this input is active, when temperature is higher than the preset value, or high temperature alarm input is active, controller will HGM400N Series Genset Controller User Manual Page 24 of 38...
- Page 25 “Password Input” again. NOTE 8: In teeth configuration interface, when power is larger than 20Hz, press start key for auto calculating teeth numbers and press confirm key for changing teeth numbers. HGM400N Series Genset Controller User Manual Page 25 of 38...
-
Page 26: Defined Contents Of Programmable Output Ports 1-5
300s. In audible alarm output duration, when panel any key or “alarm mute” input is active, it can remove the alarm. Coolant Heating Control It is controlled by cooler of temperature sensor’s limited threshold. 21~31 Reserved HGM400N Series Genset Controller User Manual Page 26 of 38... -
Page 27: Defined Contents Of Programmable Input Ports 1-4
When input is inactive, enter into manual mode automatically, remote operation is inhibited. Alarm Mute Can prohibit “Audible Alarm” output when input is active. 21~31 Reversed HGM400N Series Genset Controller User Manual Page 27 of 38... -
Page 28: Sensor Selection
2 SGH 3 SGD Defined resistive range is (0~6000)Ω, Fuel Level Sensor 4 Reserved default is SGD sensor. 5 Reserved 6 Low Digit Input Active 7 High Digit Input Active HGM400N Series Genset Controller User Manual Page 28 of 38... -
Page 29: Conditions Of Crank Disconnect
(can be used in water pump set); if magnetic pickup is not selected in crank disconnect setting, the engine speed displayed in controller is calculated by generator signal. HGM400N Series Genset Controller User Manual Page 29 of 38... -
Page 30: Parameter Setting
LCD contrast adjustment. Press ) simultaneously and it can adjust LCD contrast and make LCD characters clearer. Adjustment range is 0-7. HGM400N Series Genset Controller User Manual Page 30 of 38... -
Page 31: Language
After entering setting maintenance parameters will refresh the maintenance time. NOTE: It will enter into the next maintenance period after maintenance time due alarm and refreshing the time in the maintenance setting interface. HGM400N Series Genset Controller User Manual Page 31 of 38... -
Page 32: Sensor Setting
Fig.3 Sensor Curve Table 12 Common Pressure Unit Conversion Table (Pa) kgf/cm 1.02x10 － 1x10 － 1.45x10 － 1kgf/cm 9.8x10 0.98 14.2 1bar 1x10 1.02 14.5 － － 1psi 6.89x10 7.03x10 6.89x10 HGM400N Series Genset Controller User Manual Page 32 of 38... -
Page 33: Commissioning
ATS and make genset take load. If it is not likes this, please check connections of ATS according to this manual. If there are any other questions, please contact SmartGen’s service. HGM400N Series Genset Controller User Manual... -
Page 34: Typical Application
11 TYPICAL APPLICATION Fig.4 HGM410N Typical Application Diagram Fig.5 HGM420N Typical Application Diagram HGM400N Series Genset Controller User Manual Page 34 of 38... - Page 35 Fig.6 Single Phase 2 Wire Fig.7 2 Phase 3 Wire NOTE: It is suggested to expand relay with high capacity for start and fuel outputs. HGM400N Series Genset Controller User Manual Page 35 of 38...
-
Page 36: Installation
12.2 OVERALL DIMENSION AND PANEL CUTOUT Fig.8 Case Dimension and Cutout Size HGM400N series controller can suit for widely range of battery voltage DC(8~35)V. Negative of battery must be connected with the engine shell. The diameter of wire from power supply to battery must be over 2.5mm... - Page 37 AC Input HGM400N series controller must be connected to outside current transformer. And the current transformer’s secondary side current must be 5A. At the same time, the phases of current transformer and input voltage must be correct. Otherwise, the collected current and active power may be not correct.
-
Page 38: Fault Finding
Check speed sensor and its connections; Refer to engine manual. Check starter connections; Starter no response Check starting batteries. Genset running while ATS not Check ATS; transfer Check the connections between ATS and controllers. ___________________________________ HGM400N Series Genset Controller User Manual Page 38 of 38...