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Smartgen HGM410C User Manual

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HGM410C
GENSET CONTROLLER
USER MANUAL
ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD

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Summary of Contents for Smartgen HGM410C

  • Page 1 HGM410C GENSET CONTROLLER USER MANUAL ZHENGZHOU SMARTGEN TECHNOLOGY CO.,LTD...
  • Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Smartgen Technology reserves the right to change the contents of this document without prior notice. Version history...
  • Page 3 Clarification of notation used within this publication. SIGN INSTRUCTION Highlights an essential element of a procedure to ensure correctness. NOTE Indicates a procedure or practice, which, if not strictly observed, could CAUTION! result in damage or destruction of equipment. Indicates error operation may cause death, serious injury and significant WARNING! property damage.

  • Page 4: Table Of Contents

    HGM410C GENSET CONTROLLER USER MANUAL Contents 1 OVERVIEW ........................... 5 2 PERFORMANCE AND CHARACTERISTICS ............... 5 3 SPECIFICATION ........................7 4 OPERATION .......................... 8 4.1 PUSHBUTTONS ..........................8 4.2 PANEL ..............................8 4.3 AUTOMATIC START/STOP OPERATION ..................9 4.3.1 Auto Start Sequence ......................... 9 4.3.2...

  • Page 5: Overview

    PC (SG72 module produced by our company can be used to USB to LINK and RS485 ports). Due to its compact structure, simple connections and high reliability, HGM410C can be widely used in various of genset automation systems. PERFORMANCE AND CHARACTERISTICS HGM410C is used for ASM (Automatic Start Module)，it controls generator to start/stop by remote signal:...
  • Page 6 HGM410C GENSET CONTROLLER USER MANUAL  Start times: Max.999999 times ——Control & Protection: automatic start/stop of the genset, ATS(Auto Transfer Switch) control with perfect fault indication and protection function; ——With ETS(Energize To Stop), idle control, pre-heat control, speed raise control and speed drop control function;...

  • Page 7: Specification

    HGM410C GENSET CONTROLLER USER MANUAL SPECIFICATION Items Contents Working Voltage DC8. 0V to 35. 0V, Continuous Power Supply. <3W(Standby mode: ≤2W) Overall Consumption AC voltage Input: AC15V - AC360V (ph-N) 3 Phase 4 Wire AC15V - AC360V (ph-N) 2 Phase 3 Wire...

  • Page 8: Operation

    HGM410C GENSET CONTROLLER USER MANUAL OPERATION PUSHBUTTONS Stop running generator; In case of alarm condition, pressing the button will reset alarm; In stop mode, pressing and holding the button for 3 seconds will test indicator Stop/ Reset lights (lamp test);...

  • Page 9: Automatic Start/Stop Operation

    LED besides the button will illuminate to confirm the operation. 4.3.1 Auto Start Sequence HGM410C: When “Remote Start” is active, “Start Delay” timer is initiated; “Start Delay” countdown will be displayed on LCD; When start delay is over, preheat relay energizes (if configured), “preheat delay XXs” information will be displayed on LCD;...

  • Page 10: Manual Start/Stop Operation

    HGM410C GENSET CONTROLLER USER MANUAL Generator is placed into its standby mode after its complete stop. Otherwise, fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD. 4.3.3 Manual Start/Stop Operation Press key to enter into Manual Mode and the Manual Indicator will illuminate. Then press to start the generator, it can automatically judge crank success and accelerate to high speed running.

  • Page 11: Protection

    HGM410C GENSET CONTROLLER USER MANUAL PROTECTION 5.1 WARNINGS Warnings are not shutdown alarms and do not affect the operation of the gen-set. Warning alarms does not lead to shutdown. The alarm information will be displayed on LCD. Items Description When the controller detects that engine temperature has exceeded the High pre-set value while shutdown is prohibited, or detects that the Aux.
  • Page 12 HGM410C GENSET CONTROLLER USER MANUAL When the controller detects the low coolant level input is active, it will initiate Low Coolant Level a warning alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that the temperature sensor is open circuit and Temp.

  • Page 13: Shutdown Alarm

    HGM410C GENSET CONTROLLER USER MANUAL When the controller detects that generate voltage has exceeded the pre-set Gen Over Volt value, it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that generate voltage has fallen below the...
  • Page 14 HGM410C GENSET CONTROLLER USER MANUAL Items Description value and delay is not 0, it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD. If the engine does not fire after the pre-set number of attempts, it will initiate...
  • Page 15 HGM410C GENSET CONTROLLER USER MANUAL Items Description Temperature 2 temperature sensor) has exceeded the pre-set value, it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD. When the controller detects that config. sensor oil pressure (sensor type: oil...

  • Page 16: Connections

    HGM410C GENSET CONTROLLER USER MANUAL CONNECTIONS Description of terminal connections: Function Cable Size Description 1.5mm Connected with negative of starter battery. DC power supply. Connected with positive of starter 1.5mm battery. If wire length is over 30m, better to double wires in parallel.
  • Page 17 HGM410C GENSET CONTROLLER USER MANUAL Function Cable Size Description Connect to water temperature Temp. Sensor 1.0mm cylinder temperature resistance sensor. See 7.4 Connect pressure Oil Pressure Sensor 1.0mm resistance sensor. Outside connected to secondary coil of current Current IA 1.5mm...

  • Page 18: Definition And Range Of Parameters

    HGM410C GENSET CONTROLLER USER MANUAL DEFINITION AND RANGE OF PARAMETERS 7.1 PARAMETER CONTENTS AND RANGE Items Range Default Description Time from mains abnormal or remote start Start Delay (0-3600)s signal is active to start genset. Time from mains normal or remote start...
  • Page 19 HGM410C GENSET CONTROLLER USER MANUAL Items Range Default Description When generator voltage has exceeded the set value and the “Gen abnormal delay” has expired, Gen Over Voltage is Gen Over Voltage (30-620)V active. When set the value as 620V, the controller does not detect over voltage signal.
  • Page 20 HGM410C GENSET CONTROLLER USER MANUAL Items Range Default Description When the liquid level of the external sensor falls below the set value, “Low Fuel Level” timer is initiated. (this only Low Fuel Level (0-100)% concerns fuel level sensor and does not...
  • Page 21 HGM410C GENSET CONTROLLER USER MANUAL Items Range Default Description Aux. Output 3 (0-25) Factory default: Idle Control Aux. Output 4 (0-25) Factory default: Close Generator Aux. Output 5 (0-25) Factory default: Mains Closed Aux. Input 1 (0-31) Factory default: High Temperature Input Aux.
  • Page 22 HGM410C GENSET CONTROLLER USER MANUAL Items Range Default Description Factory default: when config. sensor value higher/lower than the set value (particular Config. Sensor Inhibit (0-1) case depends on the sensor type), shutdown alarm is initiated. 7.1 Note 2 0: 3P4W; 1: 2P3W...
  • Page 23 HGM410C GENSET CONTROLLER USER MANUAL Items Range Default Description (0-5000)h Used to set maintenance rest time. Maintenance Time Maintenance Due (0-1) 0：Warn；1：Shutdown When generator voltage has exceeded the set value and the “Gen Over Volt delay” has expired, Gen Over Voltage is...

  • Page 24: Programmable Output 1-5

    HGM410C GENSET CONTROLLER USER MANUAL Items Range Default Description When generator voltage has exceeded Over Volt Delay (0-20.0)s 10.0 shutdown threshold value and last for this delay time, Over Volt Shutdown is active. When generator frequency has exceeded Over Freq Delay (0-20.0)s...

  • Page 25: Programmable Input 1-4 Table (Active When Connect Gnd (B-)

    HGM410C GENSET CONTROLLER USER MANUAL Items Description When close time is 0, it’s disabled. Open ATS Close when the generator enters into Warming Up delay (close time: Raise Speed warming up delay) while open when Aux. Close when the generator enters into Stop Idle delay/ Energized to Stop Drop Speed delay (close time: Stop Idle delay) while open when Aux.

  • Page 26: Sensor Select

    HGM410C GENSET CONTROLLER USER MANUAL Items Description Fuel Level Shutdown Coolant Level Shutdown In Auto mode, if this input is active, whether remote start signal occurs or not, the controller will not give a start command to the generator. If generator is normal running, stop command won’t be executed.

  • Page 27: Conditions Of Crank Disconnect

    HGM410C GENSET CONTROLLER USER MANUAL Items Content Description 2 VDO 10Bar sensor. 3 SGH(Huanghe sensor) 4 SGD(Dongkang sensor) 5 CURTIS 6 DATCON 10Bar 7 VOLVO-EC 8 SGX 9 Reserved 0 Not used 1 User Defined Resistive Type Defined resistive range...

  • Page 28: Parameters Setting

    HGM410C GENSET CONTROLLER USER MANUAL PARAMETERS SETTING 8.1 SETTING MENU Start the controller, then press to enter into the parameters setting menu, see fig below: Set Parameters Information Language Mode 8.2 PARAMETERS SETTING When entering password interface, inputting “1234” can set part of the parameter items in 7.1 while “0318”...

  • Page 29: Sensor Setting

    HGM410C GENSET CONTROLLER USER MANUAL SENSOR SETTING 1) When reselect sensors, the sensor curve will be transferred into the standard value. For example, if temperature sensor is SGH (120°C resistor type), its sensor curve is SGH (120°C resistor type); if select the SGD (120°C resistor type), the temperature sensor curve is SGD curve.

  • Page 30: Commissioning

    ATS transfer into generator load. If not like this, please check ATS’ wires connection according to this manual. If there is any other question, please contact Smartgen’s service. HGM410c Genset Controller 2015-5-21 Version 1.1...

  • Page 31: Typical Application

    HGM410C GENSET CONTROLLER USER MANUAL 11 TYPICAL APPLICATION HGM410C Typical Wiring Diagram Note: Aux. Input 3 can be set as temperature sensor or oil pressure sensor; Aux. Input 4 can be set as temperature sensor, oil pressure sensor or level sensor.

  • Page 32: Fixing Clips

    HGM410C GENSET CONTROLLER USER MANUAL 12 FIXING CLIPS Controller is panel built-in design; it is fixed by clips when installed. Withdraw the fixing clip screw (turn anticlockwise) until it reaches proper position. Pull the fixing clip backwards (towards the back of the module) ensuring two clips are inside their allotted slots.

  • Page 33: Installation Announcements

    14 INSTALLATION ANNOUNCEMENTS 14.1 BATTERY VOLTAGE INPUT HGM410C controller can suit for widely range of battery voltage DC(8~35)V. Negative of battery must be connected with the engine shell. The diameter of wire which from power supply to battery must be .

  • Page 34: Trobleshooting

    HGM410C GENSET CONTROLLER USER MANUAL 15 TROBLESHOOTING Symptom Possible Remedy Check starting batteries; Controller response with Check controller connection wirings; power. Check DC fuse. Check the water/cylinder temperature is too high or not; Genset shutdown Check the genset AC voltage;...

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