Chassis And Fuel Tank; Chapter Overview; Personal Safety; Machine Preparation - Terex ASV SR70 Service & Repair Manual

Chapter Overview

This chapter provides information on the assembly and
disassembly of the chassis. If there is an issue that
requires troubleshooting, refer to Chapter 18,
Troubleshooting.

Personal Safety

!WARNING!
Improper or incomplete maintenance/repair of a Rubber
Track Loader can be dangerous and may result in
machine damage, injury or even death.
Do not attempt to perform any type of repair or mainte-
nance on a Rubber Track Loader until you have read and
fully understood the information in this manual.
Refer to the Operation and Maintenance manual for
instructions regarding proper machine operation tech-
niques before operating any Rubber Track Loader.
Prior to performing any type of service work on a
Rubber Track Loader, read and understand Chapter 1
(Product Safety) for personal safety information.

Machine Preparation

!WARNING!
Accidental machine starting can cause injury or even
death to personnel working on a Rubber Track Loader.
As a precaution, disconnect the battery cables from the
battery terminals, tape the battery clamps and remove
the key from the ignition switch prior to performing any
service work on a Rubber Track Loader.
Place a "Do Not Operate" tag prominently on the ma-
chine to inform personnel that the machine is being
worked on.
Removal and Installation
Removal and installation procedures are provided for
the following chassis components.
•

Fuel Sending Unit

• Fuel Tank
• Footwell
• Foot Throttle Assembly
• Hood Assembly
Note: Procedures are provided for only those chassis com-
ponents listed above. However, exploded parts diagrams
exist in the SR-70 or SR-80 Parts manual to serve as visual
aids in the assembly and disassembly of other chassis com-
ponents.
Required Tools
Screwdriver
Combination/Socket Wrench
Fuel Sending Unit
Removal
1. Raise and support the lift arms as described on
page 4-1 of this manual.
2. Tilt and support the operator enclosure (cab) as
described on page 4-2 of this manual. (optional)
Fuel Sending Unit
7-1
3. Locate the fuel sending unit on the left side of the
machine in the upper front corner of the fuel tank.
(fig. 7-1)
4. Remove the nuts and associated hardware secur-
ing the leads to the sending unit. (fig. 7-1)
Note: Record the order of assembly and polarity of the
leads to ensure proper function when reassembled.
7-1
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7. Chassis and Fuel Tank