Fuel Tank Disassembly And Assembly; Chapter Overview; Personal Safety; Machine Preparation - Terex PT100 Forestry Service & Repair Manual

Compact track loaders
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Chapter Overview

This chapter provides disassembly and assembly
procedures for the chassis assembly.

Personal Safety

Improper or incomplete maintenance/repair of a Compact
Track Loader can be dangerous and may result in ma-
chine damage, injury or death.
Do not attempt to perform any type of repair or mainten-
ance on a Compact Track Loader until you have read and
fully understood the information in this manual.
Refer to the Operation and Maintenance manual for in-
structions regarding proper machine operation techniques
before operating any Compact Track Loader.
Prior to performing any type of service work on a
Compact Track Loader, read and understand Chap-
ter 1 (Product Safety) for personal safety informa-
tion.

Machine Preparation

Accidental machine starting can cause injury or
death to personnel working on a Compact Track
Loader.
As a precaution, disconnect the battery cables from
the battery terminals, tape the battery clamps and
remove the key from the ignition switch prior to per-
forming any service work on a Compact Track Load-
er.
Place a "Do Not Operate" tag prominently on the
machine to inform personnel that the machine is be-
ing worked on.
6. Fuel Tank Disassembly
and Assembly
Disassembly and
Assembly Procedures
Disassembly and assembly procedures are provided
for the following chassis components.
Fuel Sending Unit
Cross-over Tube
Fuel Tanks
Note: Procedures are provided for only those chassis
components listed above. However, information for re-
moval and installation of other chassis components can be
obtained from the exploded view illustration provided in
the machine specific parts manual.
Fuel Sending Unit Removal &
Installation
The tools required for fuel sending unit removal and
installation are listed in Table 6-1. Use manufactur-
er-recommended tools whenever possible.
Table 6-1
Required Tools
Screwdriver
Combination Wrench
Socket Wrench

Fuel Sending Unit Removal

1. Remove the rear engine skid plate and locate
the fuel drain plug in the cross-over tube.
Drain fuel from the tank until there is no fuel
remaining above the sending unit. (fig. 6-1)
Collect and contain liquids in a suitable
container. Dispose of all liquids according to
local regulations and mandates.
6-1

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