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tayco Cosmo Installation Manual

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Cosmo
installation guide
March 2017

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Summary of Contents for tayco Cosmo

  • Page 1 Cosmo installation guide March 2017...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS General Instructions 5/11 installation checklist ........................................5 care and maintenance ......................................6 variable height panel combinations ................................7 maximum span of panels ..................................... 8 installation sequence ....................................... 9 Panel Frames and Connectors 12/54 panel assembly – straight configuration ............................12 panel assembly –...
  • Page 3 Worksurface Supports 69/79 worksurface support installation- cantilever & bracket ......................69 worksurface support installation – end gable ..........................71 worksurface support installation – reinforcement bar ......................73 open metal gable installation..................................74 end gable pedestal installation ................................... 76 metal pedestal to metal filler bracket installation ........................78 Mounted Storage 80/84 overhead storage installation ..................................

  • Page 5: Installation Checklist

    installation checklist Perform a site inspection prior to the installation date to check existing site conditions and identify constraints and limitations that could possibly cause delays or problems during the actual installation. Site Accessibility 1. Verify existing loading facilities and proximity of loading dock to staging area. 2.

  • Page 6: Care And Maintenance

    Painted Metals Tayco's painted metal products are powder-paint-coated. To clean these products, use a damp cloth, using only a small amount of lukewarm water if necessary. Dry with a clean, dry cloth. To avoid scratching and damaging the painted surface, do not use hard bristled brushes or abrasives.

  • Page 7: Variable Height Panel Combinations

    variable height panel combinations Cosmopolitan offers the flexibilty of 90, 180, 120, and 135 degree connections at varying heights. Illustrated below are a few connection possibilities for Cosmopolitan panel frames. Partial Partial End Trim End Trim Partial Filler Straight Connection Full "T"...

  • Page 8: Maximum Span Of Panels

    maximum span of panels When specifying Cosmopolitan, it is important to be mindful of the width that the panels are required to span. The following examples illustrate the maximum width that panels can span before they need to be supported by a return panel or wall.

  • Page 9: Installation Sequence

    installation sequence STEP 1 1. Remove all the tiles on one side of each panel. 2. Install panel electrics. 3. Re-install tiles previously removed; install raceways. STEP 2 STEP 3 MARCH 2017 cosmopolitan 9...
  • Page 10 installation sequence (cont'd) STEP 4 4. Install panel trims, top caps and fillers. 5. Install surface supports. 6. Install overhead storage units. Attach task lights to underside of overhead storage units. STEP 5 STEP 6 MARCH 2017 cosmopolitan 10...
  • Page 11 installation sequence (cont'd) STEP 7 7. Install surfaces and keyboard trays. 8. Install under desk storage units. 9. Install accessory bars, accessories and CPU holders. STEP 8 STEP 9 MARCH 2017 cosmopolitan 11...

  • Page 12: Panel Frames And Connectors

    panel assembly - straight configuration FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). 3. Remove the tiles on one side of the panel, (Figure 3). FIGURE 2 GLIDE FIGURE 3...
  • Page 13 panel assembly - straight configuration (cont'd) FIGURE 4 4. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws staggered on the inside of the panel, (Figure 4). 5. Re-install the tile previously removed, if there is no panel to install next to it.

  • Page 14: Panel Assembly - Straight Configuration With Filler

    panel assembly - straight configuration w/ filler FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 14...
  • Page 15 panel assembly - straight configuration w/ filler (cont'd) FIGURE 3 3. Remove the tiles on one side of each panel. 4. Insert straight connectors between the two panels. 5. Using a 6-inch hex key, install the 25 mm or 1-inch hex screws into the inside edge of the panel frame;...
  • Page 16 panel assembly - straight configuration w/ filler (cont'd) FIGURE 3 6. Re-install the tiles previously removed, if there is no panel to install next to it. 7. Attach the "T"-fillers to the junction of the panels, (Figure 4). "T"- FILLER hardware needed panel height (inches) straight connector...

  • Page 17: Panel Assembly - 90° Configuration

    FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 17...
  • Page 18 FIGURE 3 3. Remove the tiles on one side of each panel. 4. Rotate one panel to create a 90-degree angle. 5. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws into the inside edge of the panels;...

  • Page 19: Panel Assembly - T Configuration

    panel assembly - "T" configuration FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 19...
  • Page 20 panel assembly - "T" configuration (cont'd) FIGURE 3 3. Remove the tiles on one side of each panel. 4. Rotate one panel to create a 90-degree angle. 5. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws into the inside edge of the panels;...

  • Page 21: Panel Assembly - Cross Configuration

    panel assembly - cross configuration FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 21...
  • Page 22 panel assembly - cross configuration (cont'd) FIGURE 3 3. Remove the tiles on one side of each panel. 4. Rotate one panel to create a 90-degree angle. 5. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws into the inside edge of the panels;...

  • Page 23: Panel Assembly - 3 Way, 120° Configuration

    FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 23...
  • Page 24 FIGURE 3 3. Remove all the tiles on one side of each panel. 4. Rotate one panel to create a 120-degree angle. 3-WAY 5. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws into the inside edge of the panel frame;...

  • Page 25: Panel Assembly - 2 Way, 120° Configuration

    FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting the glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 25...
  • Page 26 FIGURE 3 3. Remove all the tiles on one side of each panel. 4. Rotate one panel to create a 120-degree angle. 5. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws L-120-CONNECTOR into the inside edge of the panel frame;...

  • Page 27: Panel Assembly - L-135° Configuration

    FIGURE 1 1. Line up two panels, (Figure 1). 2. Level off panels (use the torpedo level) by adjusting glides, (Figure 2). FIGURE 2 GLIDE MARCH 2017 cosmopolitan 27...
  • Page 28 FIGURE 3 3. Remove all the tiles on one side of each panel. 4. Rotate one panel to create a 135-degree angle. 5. Using a 6-inches hex key, install the 25 mm or 1-inch hex screws L-135 into the inside edge of the panel CONNECTOR frame;...

  • Page 29: Stackable Frame Connection

    stackable frame connection FIGURE 1 1. Remove the tiles on one side of the panel and the stackable panel. The stackable panel frame has two extrusions welded STACKABLE PANEL on its sides. Insert these extrusions into the top of the base frame of panel that has to be raised, (Figure 1).
  • Page 30 stackable frame connection (cont'd) FIGURE 3 3. Screw two U brackets on top of the base panel frame, in the 11/16-INCH OVAL holes provided. The U brackets HEAD SCREW will hold the tiles that have to be inserted to the stackable frame, (Figure 3).

  • Page 31: Stackable Frame Connection To Stackable Frame

    stackable frame connection to stackable frame FIGURE 1 1. Fasten the stackable frame panels together with a 25 mm or 1-inch hex screw. The screws 25mm have to be inserted into the holes HEX SCREW provided from the inside of the panel frame;...
  • Page 32 stackable frame connection to stackable frame (cont'd.) TOP VIEW 25mm HEX SCREWS hardware needed stackable panel height (inches) 25mm hex screw NOTE: > Do not re-install the tiles right away, might need them off to install next frames. tools needed torpedo level drill 6"...

  • Page 33: Stackable Frame Connection To Door

    stackable frame connection to door FIGURE 1 1. Remove the tiles on one side of the panel and the stackable panel. Insert these extrusions into the top of the base frame of STACKABLE PANEL panel door, (Figure 1). 2. Fasten the stackable frame panel extrusions by the base frame of the panel with a 25 mm or 1-inch PANEL DOOR...

  • Page 34: Stackable Frame Connection To Door With Stackable Panel Frame

    stackable frame connection to door with stackable panel frame FIGURE 1 1. Fasten the stackable frame panels together with a 25 mm or STACKABLE 1-inch hex screw. The screws DOOR PANEL have to be inserted into the holes provided from the inside of the panel frame;...
  • Page 35 stackable frame connection to door with stackable panel frame (cont'd.) TOP VIEW DOOR FRAME STACKABLE PANEL FRAME 25mm HEX SCREW STACKABLE PANEL FRAME hardware needed stackable panel height (inches) 25mm hex screw tools & hardware needed #2 Robertson 16, 1 1/2" self drill box wrench torpedo level...

  • Page 36: Door Assembly - Straight Configuration

    door assembly - straight configuration FIGURE 1 1. Make sure door is closed before starting installation, (Figure 1). 2. Remove all the tiles on one side of the panel. 3. Line up top of door frame with the existing panels, either to the left or to the right.
  • Page 37 door assembly - straight configuration (cont'd) DOOR FRAME TOP VIEW 6. Install lever lock set (installation instructions are included with the lock set), Figure 3. 7. Re-install the tile previously removed. PANEL FRAME 1 3/4-INCHES TAPPING SCREW FIGURE 3 LEVER LOCKSET tools &...

  • Page 38: Door Assembly - 90°, T, Cross, 120°, 135° And Straight Configuration

    1. Make sure door is closed before starting installation, attach the corresponding filler connectors to the side of the door, with 25 mm or 1-inch hex screws, (Figure 1). 2. Remove all the tiles on one side of the panel and line up to the top of the door frame with the existing panels, either to the left or to the right.
  • Page 39 FIGURE 4 5. Install lever lock set (installation instructions are included with the lock set), (Figure 4). 6. Re-install all the tiles previously removed. LEVER LOCKSET connectors "T" cross straight tools & hardware needed 8, 25mm drill box wrench torpedo level 6"...

  • Page 40: Door With Stackable Frame To Wall - Adjustable Connection

    door with stackable frame to wall - adjustable connection 1. Make sure door is closed before TYPE 2 TYPE 1 starting installation. Attach the TYPE 3 stacking frame to the top of the panel door; refer to the installation guide: stackable frame connection to door.
  • Page 41 > Illustrations show anchorage to dry wall. Only E-Z anchors are suitable for dry wall installation which are provided by Tayco. tools & hardware needed > Tayco is not responsible for providing the appropriate hardware for different types of wall construction for non-Tayco measuring installations.

  • Page 42: Sliding Door Installation

    sliding door installation FIGURE 1 1. Remove the top bracket from the sliding door vertical post and insert the vertical post cap into VERTICAL POST CAP the vertical post, (Figure 1). 2. Remove the top trim and the plastic connector on one side of the top trim on the frame where the sliding door is going to be installed, (Figure 2).
  • Page 43 sliding door installation (cont'd) FIGURE 5 4. Insert plastic connectors to both ends of the trim and install the PLASTIC CONNECTOR assembled trim on top of the frame, (Figure 5). TOP TRIM 5. Install all tiles on the frame where the sliding door is being installed, (Figure 6).
  • Page 44 sliding door installation (cont'd) FIGURE 8 7. Screw the top bracket back on to the vertical post, (Figure 8). TOP BRACKET 8. Stick the bumper to the bottom corner of sliding door, (Figure 9). The bumper and screws are on the same side of the frame door.

  • Page 45: Panel To Wall - Adjustable Connection

    panel to wall - adjustable connection TYPE 2 FIGURE 1 1. Remove all the tiles on one side of the panel. TYPE 1 TYPE 3 2. Measure height of frame to be mounted from floor to top of frame. Mark this height on the wall.
  • Page 46 > Illustrations show anchorage to dry wall. Only E-Z anchors are suitable for dry wall installation which are provided by Tayco. tools & hardware needed > Tayco is not responsible for providing the appropriate hardware for different types of wall construction for non-Tayco measuring installations.

  • Page 47: Top Trim Installation Panel To Wall - Adjustable Connection

    top trim installation panel to wall - adjustable connection FIGURE 1 1. Measure the length of the panel with the wall connector (X), cut the 66-inches top trim to size the using the hacksaw, (Figure 1). 2. Attach the top trim, (Figure 2). Follow the installation sequence for top trims, refer to the section "panel trim and filler installation".

  • Page 48: Panel To Wall - Direct Connection

    > Illustrations show anchorage to dry wall. Only E-Z anchors are suitable for dry wall installation which are provided by Tayco. tools & hardware needed > Tayco is not responsible for providing the appropriate hardware for different types of wall construction for non-Tayco measuring installations.

  • Page 49: Panel Kickplate Installation

    panel kickplate installation FIGURE 1 1. Remove tiles on one side of panel. Base clips must be pre-installed prior to installing the kick plate. 2. Install the chrome clips at the very last slot at the bottom of frame, by pushing the clip down and up into the slot, (Figure 1).
  • Page 50 panel kickplate installation (cont'd) FIGURE 3 4. Re-install the previously removed tiles, (Figure 3). NOTE: > Prior to installing kick plates verify if electrics are at the bottom of the panel frame. If so make sure the knockouts on the kick plate are punched out.

  • Page 51: Panel Top Trim & End Trim Installation

    panel top trim & end trim installation FIGURE 1 1. Sort out all top trims and end trims according to panel frame size, (Figure 1). 2. All panel frames and end trims will have the top and end trim springs pre installed for installation, (Figure 2).
  • Page 52 panel top trim & end trim installation (cont'd) FIGURE 4 4. Due to the trim connectors, the top and end trims can only be installed in sequence. Start off at one end of the panel run, and end at the other panel run, (Figure 4, 5, 6, &...
  • Page 53 panel top trim & end trim installation (cont'd) FIGURE 6 5. For variable height panel frames use partial end trims (Figure 8). They need to have two trim connectors, one at the top (top trim connector) and one at the bottom (partial end trim connector) of the end trim.

  • Page 54: Panel Filler Installation

    panel filler installation FIGURE 1 1. Distribute all the fillers at their appropriate location. 2. Line up the fillers with the top caps. Tap the fillers into the frame connectors using a rubber mallet, so the fillers will snap into the frame connectors.

  • Page 55: Tiles

    panel tile installation FIGURE 1 1. Install the stainless steel springs UPPER SLOT and grey tile hooks into the slots, LOWER SLOT (Figure 1). 2. Figure 2 shows the placement of the stainless steel springs. STAINLESS STEEL SPRING GREY TILE HOOK FIGURE 2 UPPER SLOT LOWER SLOT...
  • Page 56 panel tile installation (cont'd) FIGURE 3 3. Lay the two bottom clips on the top of the "vinyl clip on tile", then raise the tile until the two top springs clip on the bottom of the upper "clip on tile", (Figure 3). TOP SPRING 4.
  • Page 57 panel tile installation (cont'd) FIGURE 5 5. Figure 5 shows panel frame with tiles. TOP TILE INTERMEDIATE TILES MARCH 2017 cosmopolitan 57...

  • Page 58: Panel Acrylic Tile Installation

    panel acrylic tile installation FIGURE 1 1. Lay the two bottom clips on the top of the "vinyl clip on tile", then raise the tile until the two top springs clip on the bottom of the TOP SPRING upper "clip on tile", (Figure 1). 2.
  • Page 59 panel acrylic tile installation (cont'd) FIGURE 3 3. Figure 3 shows panel frame with glazed tiles. TOP TILE INTERMEDIATE TILES MARCH 2017 cosmopolitan 59...

  • Page 60: Monolithic Tile Removal

    monolithic tile removal FIGURE 1 1. Remove the top trim and end trims, and the kick plate if necessary, (Figure 1). 2. Lift from the middle bottom of the tile 1/2-inch up and pull away the panel, in order to disengage the keyholes, (Figure 2).

  • Page 61: Monolithic Tile Installation

    monolithic tile installation FIGURE 1 1. Figure 1 shows the back panel of the monolithic tile and panel frame. #8 SPECIAL FLAT HEAD SHEET METAL SCREW 7/16-INCH LONG KEY HOLE MARCH 2017 cosmopolitan 61...
  • Page 62 monolithic tile installation (cont'd) FIGURE 2 FRAME TOP 3/4-INCH FRAME SLOT MONOLITHIC TILE NOTE: > Make sure all keyholes are engaged. MARCH 2017 cosmopolitan 62...

  • Page 63: Surface Level Access Door Installation

    FIGURE 1 1. The access door tile will be pre-assembled by Tayco, prior to shipping. 2. On the panel frame there are two pilot holes starting at 31 3/4-inches. Install the self tapping Robertson screws #8,...

  • Page 64: Worksurfaces

    worksurface installation FIGURE 1 1. Position surfaces over supports. UNIVERSAL Ensure that universal bracket is BRACKET supporting corner surfaces. 2. Make sure surfaces are in a snug position. Screw the surfaces together using the support holes as a guide with 11/16-inch, oval head screws, using #2 Robertson bit, (Figure 1).

  • Page 65: Slot Stopper Installation

    slot stopper installation FIGURE 1 Slot stoppers are used to reduce vertical movement of the surface. 1. If there is an existing end filler, remove it first, (Figure 1). 2. Place a black stopper by pushing it down onto the bracket, (Figure 2).

  • Page 66: Glazed Countertop Installation

    glazed countertop installation FIGURE 1 1. Locate where the glazed THREADED KNOB countertop is being installed. This can be easily identified by locating the top trims that have 1 3/4-inches holes pre-drilled through them. GLAZED COUNTER 2. Remove the the top panel tiles SUPPORT on both sides of the panel.

  • Page 67: Laminate Countertop Installation

    laminate counter top installation FIGURE 1 1. Identify the panels where the laminate counter tops are located from the floor plan. 2. Remove the top panel tiles on both sides of the panel and install the panel trims with holes, (Figure 1). 3.
  • Page 68 laminate counter top installation (cont'd.) FIGURE 4 5. With all laminate counter tops secured; install two mending plates MENDING PLATE MENDING PLATES for every laminate counter top connection; 2-inches from the edge of the counter tops using #10 11/16 oval head screws, (Figure 4,5). 6.

  • Page 69: Worksurface Supports

    worksurface support installation - cantilever & bracket FIGURE 1 1. Distribute all suports (cantilever and bracket) at their proper location. 2. Measure from the bottom of the panel frame up to 27-inches in height or count the slotted frame channel (23 in total), (Figure 1). 3.
  • Page 70 worksurface support installation - cantilever & bracket (cont'd) FIGURE 4 4. Proceed in the same way as stated above to install the universal brackets. They are primarily used for corner surfaces, (Figure 4); or for panel end runs, when a return panel at the end run is required (used a left and a right sided bracket in this case), (Figure 5).

  • Page 71: Worksurface Support Installation - End Gable

    worksurface support installation - end gable FIGURE 1 End gables are attached to panel frames with end gable brackets (two END GABLE BRACKET per end gable) that come in left or right. 1. Measure up to 24-inches in height from the bottom of the panel for the upper gable 24-INCHES bracket.
  • Page 72 worksurface support installation - end gable (cont'd) FIGURE 3 4. Position the gable into place; level and adjust glides if necessary. 5. Attach the gable to the gable brackets on the panel with four, 11/16-inch oval head screws, using #2 Robertson bit, (Figure 3). tools &...

  • Page 73: Worksurface Support Installation - Reinforcement Bar

    worksurface support installation - reinforcement bar 1 1/2-INCHES FIGURE 1 1. Turn the work surface upside down and measure 6 inches from the back and 1 1/2-inches from each side of the work surface; make marks on the surface with a pencil. 2.

  • Page 74: Open Metal Gable Installation

    open metal gable installation FIGURE 1 1. Measure approximately 5 1/2" from the bottom of the panel and position the Bottom Bracket; measure approximately 19 3/4" from the bottom of the panel and position the Top Bracket provided, (Figure 1). 2.
  • Page 75 open metal gable installation (cont'd.) Push Down on the Bottom Bracket to engage the lock #10 3/4" SELF and secure with two #10 3/4" TAPPING SCREWS self tapping screws, (Figure 3). Push-up on the Top Bracket to engage the lock and secure with two #10 3/4"...

  • Page 76: End Gable Pedestal Installation

    end gable pedestal installation FIGURE 1 End gables pedestal are attached to panel frames with end gable END GABLE brackets (two per end gable) that BRACKETS come in left or right. 1. Measure up to 24-inches in height from the bottom of the panel for the upper gable bracket.
  • Page 77 end gable pedestal installation (cont'd) FIGURE 5 6. Attach the gable pedestal to the surface with four, 11/16-inch oval head screws, using #2 Robertson bit, (Figure 5). 7. Insert the drawers back into the pedestal, (Figure 6). FIGURE 6 tools & hardware needed #2 Robertson measuring 2, end...

  • Page 78: Metal Pedestal To Metal Filler Bracket Installation

    metal pedestal to metal filler bracket 1. Remove drawers from the metal pedestal by engaging the release lock located on the sides of the drawer, (Figure 1). 2. Peel the film of the double sided tape attached to the metal filler bracket, (Figure 2).
  • Page 79 metal pedestal to metal filler bracket (cont'd.) FIGURE 3 4. Insert the metal filler bracket to slotted frame channel of the metal pedestal; position the worksurface on the pedestal and secure with four #10x11/16" ovalhead screws, (Figure #3). METAL FILLER BRACKET #10x11/16"...

  • Page 80: Mounted Storage

    overhead storage installation FIGURE 1 1. Angle the flipper cabinet or overhead shelf at 30 degree angle, (Figure 1). FLIPPER CABINET METAL SHELF 2. Place the upper hooks at their desired location into the slotted frame channel, release them down and the flipper cabinet or overhead shelf will be engaged, (Figure 2).

  • Page 81: Suspended Overhead Storage

    suspended overhead storage installation FIGURE 1 1. Angle the suspended flipper cabinet brackets at 30 degree angle and insert the upper hooks at their desired location into the SUSPENDED FLIPPER SUSPENDED FLIPPER slotted frame channel, release CABINET BRACKETS CABINET BRACKETS them down and the bracket will be engaged, (Figure 1).

  • Page 82: Cubby Storage Installation

    cubby storage installation 1. Angle the cubby storage at 30 FIGURE 1 degree angle, (Figure 1). 2. Place the upper hooks at their UPPER HOOKS desired location into the slotted frame channel, release the down and the cubby storage will be engaged, (Figure 2).

  • Page 83: Top Panel Shared Shelf Installation

    top panel shared shelf installation FIGURE 1 1. Verify the location of the top panel shared shelf and remove the filler cap, top trims and clips from the panel, (Figure 1). 2. Position the shared shelf on the center of the panel, (Figure 2). FIGURE 2 MARCH 2017 cosmopolitan 83...
  • Page 84 top panel shared shelf installaion(cont'd.) FIGURE 3 3. Insert the shelf bracket to the top most slot in the panel frame; push the bracket up to engage the lock and secure with two 11/16-inch ovalhead screws using #2 Robertson bit, (Figure 3). 4.

  • Page 85: Accessories

    accessory bar installation FIGURE 1 Accessory Bar over Tiles 1. Angle the accessory bar at 30 degree; place the upper hooks at their desired location into the slotted frame channel, release them down and the accessory bar will be engaged, (Figure 1). FIGURE 2 MARCH 2017 cosmopolitan 85...
  • Page 86 accessory bar installation (cont'd) FIGURE 1 Accessory Bar Tile 1. Remove the tile above the location of the accessory bar tile, then angle the accessory bar tile at 30 degrees, (Figure 1). 2. Place the upper hooks at their desired location into the slotted frame channel, release them down and the accessory bar tile will be engaged, (Figure 2).

  • Page 87: Accessory Organizer Installation

    accessory organizer installation FIGURE 1 1. Angle the paper tray at 30 degrees; place the hooks at their desired location into the accessory bar channels, release them down and the paper tray will be engaged, (Figure 1). MARCH 2017 cosmopolitan 87...
  • Page 88 accessory organizer installation (cont'd) FIGURE 2 2. Proceed in the same way to install the accessories listed in Figure 2. Paper Tray, Paper Tray, Binder Bin Legal Letter Paper Paper Paper Holder, Legal Holder, Sorter Letter Pen Tray Multi-media Pen Holder Holder Phone Tray Phone Tray...

  • Page 89: Whiteboard Marker/Brush Tray Installation

    whiteboard marker / brush tray installation FIGURE 1 1. Place the tray against the WHITEBOARD whiteboard tile. Make sure the MARKER / BRUSH TRAY bottom edge corner of the tray, see point no. 1, is at the corner of the metal frame of the white board tile.

  • Page 90: Top Mounted Screen Installation

    top mounted screen installation FIGURE 1 FIGURE 2 1. Verify the type of top trims the panels have. Curved top trims ensure that the rubber mushroom bumper are in place, (Figure 1). Straight top trims ensure that the rubber mushroom bumper are removed, (Figure 2).

  • Page 91: Panel Top Mounted Glass/Acrylic Installation

    panel top mounted glaze installation 1. Check the panel top mounted FIGURE 1 PANEL TOP glaze base extrusion if there's a MOUNTED GLAZE clip on both ends before placing it BASE EXTRUSION on top of the trim. Move the base extrusion into position, (Figure 1).
  • Page 92 panel top mounted glaze installation (cont'd) 3. Check the glass if there are fast FIGURE 3 caps on both sides of the plastic gasket before inserting it into the GLASS/ACRYLIC base extrusion, (Figure 3). FAST CAP 4. To align and secure glass/acrylic PLASTIC GASKET into the base extrusion, insert the 1/4-20 x 1/4"...
  • Page 93 panel top mounted glaze installation (cont'd) 5. Check the base extrusion if it is FIGURE 5 straight, (Figure 5). Overtighten set screws will bend the base GLASS/ACRYLIC extrusion outward and end caps will BASE EXTRUSION not fit. SET SCREW 6. Place the end cap on both ends of the base extrusion then push it down to secure, (Figure 6).

  • Page 94: Electrics, Communication & Lighting

    electrical components and specifications CONVENIENCE CIRCUIT SIMPLEX ISOLATED CIRCUIT SIMPLEX POWER MODULE ISOLATED CIRCUIT SIMPLEX CONVENIENCE CIRCUIT SIMPLEX Cable Cross Section 8 Wire 2+2 CIRCUIT 1 & 2 NEUTRAL CIRCUIT 1 HOT (BLACK) CIRCUIT 1 & 2 GROUND (GREEN) CIRCUIT 3 HOT (BLUE) CIRCUIT 3 &...

  • Page 95: Electrics/Communications Placement

    electrics / communications placement The guidelines outline below should be followed when placing the electrics and communication. The tables show how much power modules and communication can you place on a certain width of panels. BASE ELEC COMM CANNOT BE SIDE BY SIDE BELT ELEC 4 ELEC 8...

  • Page 96: Electrical/Data Access And Distribution

    electrical/data access and distribution CEILING FEED POWER ENTRY Power pole is accessible at 90 degree, 4-way & "T" connections. - Raceway Electrical Module - 84 Wire System E1, E2 - Beltline Electrical Module - 84 Wire System - Raceway Communication Kit C1,C3 - Beltline Communication Kit NOTE:...
  • Page 97 electrical/data access and distribution (cont'd) WALL / FLOOR POWER ENTRY E1,E4 - Raceway Electrical Module - 84 Wire System E2, E3 - Beltline Electrical Module - 84 Wire System - Raceway Communication Kit C1, C2, C4, C5 - Beltline Communication Kit NOTE: >...

  • Page 98: Harness Calculation

    harness calculation ELECTRICAL CABLE LENGTH CALCULATION ON A STRAIGHT PANEL CONNECTION BELT BASE A1= 4" M1+ M2 8" BASE BOX BASE M1+ M2 A2 A2 3" BELT A2= 7" (A3) (A3) BELT BOX 4 A3= 10" BELT BOX 8 MARCH 2017 cosmopolitan 98...
  • Page 99 harness calculation (cont'd) ELECTRICAL CABLE LENGTH CALCULATION ON A CORNER, T- OR X- PANEL CONNECTION 3" BELT BASE A1= 4" M1+ M2 3" 8" BASE BOX BASE M1+ M2 A2 A2 6" A2= 7" BELT (A3) (A3) BELT BOX 4 A3= 10"...
  • Page 100 harness calculation (cont'd) ELECTRICAL CABLE LENGTH CALCULATION ON A STRAIGHT PANEL CONNECTION 24" A1= 4" M1+ M2 24" A1 A2 BASE BOX (A3) 21" A1 A2 (A3) A2= 7" BELT BOX 4 A3= 10" BELT BOX 8 MARCH 2017 cosmopolitan 100...
  • Page 101 harness calculation (cont'd) ELECTRICAL CABLE LENGTH CALCULATION ON A CORNER, T- OR X- PANEL CONNECTION 3" 24" M1+ M2 A1= 4" 24" 3" A1 A2 BASE BOX (A3) 21" A1 A2 (A3) A2= 7" BELT BOX 4 A3= 10" BELT BOX 8 MARCH 2017 cosmopolitan 101...

  • Page 102: Panel Electric Installation

    panel electric installation FIGURE 1 1. Sort all wires and power modules and lay them beside the panels that are to be electrified, (Figure 1). 2. Install vinyl electrical raceway holder with two flat head #10 screws (5/8-inch) provided, on the bottom of the panel frame, (Figure 2).
  • Page 103 panel electric installation (cont'd) FIGURE 4 3. Connect power modules and communication kits on the bar at the surface level, using two oval head #10 screws (11/16-inch) for each module or communication kit, (Figure 4). 4. Connect the correct electrical harnesses, (Figure 5).
  • Page 104 panel electric installation (cont'd) FIGURE 6 5. Pop-out the outlet cover located at the top of the raceway, (Figure 6). 6. Insert the plastic gasket on top edge of the outlet cover opening, (Figure 7). 7. Place the panel kick plate, (see panel kick plate installation).

  • Page 105: Lay-In Cable Installation

    lay-in cable installation STEP 1 1. Slide the power module into the vinyl holder. WIRE MANAGER 2. Connect the electrical harnesses. 3. Lay the electrical harnesses and communication wires on the wire managers, (Figure 2). 4. Place the panel kick plate, (see panel kick plate installation).

  • Page 106: Power Pole Installation

    power pole installation FIGURE 1 1. Inspect ceiling condition before beginning installation. If ceiling material is acoustical tile, remove tile above power pole before attaching the pole to the panel. 2. Attach 8-inches of the power pole to the panel frame with the two self-tapping screws supplied, POWER POLE (Figure 1).
  • Page 107 power pole installation (cont'd) FIGURE 4 5. Slip the power pole grommet over the power pole; secure it with one screw, (Figure 4). Cut a POWER POLE hole through the ceiling above the power pole and reposition POWER POLE the tile in the ceiling. GROMMET 6.

  • Page 108: Divided Power Pole Installation

    divided power pole installation FIGURE 1 1. Inspect ceiling condition before beginning installation. If ceiling material is acoustical tile, remove tile above power pole before attaching the pole to the panel. POWER POLE 2. Attach 8-inches of the power pole to the panel frame with the 8-INCHES two self-tapping screws supplied (Figure 1).
  • Page 109 divided power pole installation (cont'd) FIGURE 4 4. Lay the cables in the power pole. Clip the two halves of the power pole together (Figure 4). 5. Slip the power pole grommet over the power pole; secure it with one screw (Figure 5). Cut a hole through the ceiling above the power pole and reposition the tile in the ceiling.

  • Page 110: Light Wire Management Installation

    light wire management installation FIGURE 1 1. Tuck the wire in the slot between TASK LIGHT tiles. WIRE 2. Secure the wire with plastic clips. 3. Loop the wire around the corner of a moving tile and put it under the apron.
  • Page 111 0317 SCENE 2 MARCH 2017...

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