Accelerator Cable Installation - Through Early-2012 Model Year - Club Car XRT 950 2009 Maintenance And Service Manual

Accelerator Cable Installation – Through Early-2012 Model
5
Year
9. Compress the tines of the cable anchor and pull the cable from the mounting bracket.
10. If equipped, note location and number of wire ties securing cable to chassis. Cut wire ties and remove cable.
981
Figure 5-15 Disconnect Cable End From Engine (bolt may
differ from shown)
ACCELERATOR CABLE INSTALLATION – THROUGH EARLY-2012 MODEL YEAR
NOTE: A replacement accelerator cable (CC P/N 103789401) is now available for vehicles that may exhibit intermittent
binding or sticking during operation in cold environments if moisture gets into the cable housing. This cable
is nearly a direct replacement of the existing cable; however, the inside diameter of the through-hole in the
vehicle's cable mounting bracket must be slightly enlarged to accept the new design. The inside diameter of
the hole must be enlarged to 3/8 (.375) inch (9.5 mm).
1. Install cable through chassis along original route.
2. If installing accelerator cable (CC P/N 103433101), skip this step. If installing replacement accelerator cable
(CC P/N 103789401), perform these additional steps:
2.1. Remove front cowl to access cable mounting bracket. See Front Cowl Removal on page 4-6.
2.2. Move the hydraulic brake hose, located directly beneath the cable mounting bracket, to prevent accidently
puncturing the hose while drilling. Loosen the hose clamp and rotate the brake hose out of the way to allow
sufficient clearance for safe drilling. See following WARNING.
WARNING
• Failure to move the hydraulic brake hose before performing this drill operation could result in damage
to the hose and loss of brake function.
2.3. Use a 7 inch (178 mm) long or longer, 3/8 inch (9.5 mm) diameter drill bit to reach and enlarge the mounting
bracket hole. See preceding WARNING and following CAUTION.
CAUTION
• Keep drill bit perpendicular to bracket to prevent elongating or distorting the hole.
2.4. Remove any metal burrs from around the hole before installing the new accelerator cable. See following
CAUTION.
Page 5-6 2009-2012 XRT 950 Maintenance and Service Manual
ACCELERATOR AND BRAKE PEDAL GROUP
952
Figure 5-16 Disconnect Z-Shaped Cable End From Pedal