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SBV System Series SRE - Safety Radar Equipment Instruction manual v1.2 - EN Original instructions WARNING! Anyone who uses this system must read the instruction manual to ensure safety. Read and adhere to the "Safety information" chapter in its entirety before using the system for the first...
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Transferring the document on websites or other electronic systems. Copying contents without any modification and stating Inxpect SpA as copyright owner. Inxpect SpA reserves the right to make modifications or improvements to the relative documentation without prior notice. Requests for authorizations, additional copies of this manual or technical...
This document includes all the information as Safety Manual according to IEC 61508-2/3 Annex D. Please refer in particular to"Safety parameters" on page 79 and to "System software" on page 99. The functioning and safety of the machinery to which SBV System Series is connected is out of the scope of this document.
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2. Safety 2.1.5 INTENDED USE SBV System Series is certified SIL 2 according to IEC/EN 62061, PL d according to EN ISO 13849-1 and Performance Class D according to IEC/TS 62998-1. It performs the following safety functions: Access detection function: access to a hazardous area deactivates the safety outputs to stop the moving parts of the machinery.
The EU Declaration of Conformity can be downloaded from www.inxpect.com/en/resources/downloads/. 2.2.2 CE The manufacturer, Inxpect SpA, states that SBV System Series SRE (Safety Radar Equipment) complies with the 2014/53/EU and 2006/42/EC directives. The full EU declaration of conformity text is available on the company's website at the address: www.inxpect.com/en/resources/downloads/.
Serial number 3.1 SBV System Series 3.1.1 Definition SBV System Series is an active protection radar system that monitors the dangerous areas of machinery. 3.1.2 Special features Some of the special features of this protection system are the following: detection of current distance and angle of the targets detected by each sensor...
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3. Get to know SBV System Series 3.1.3 Main components SBV System Series is composed of a control unit and up to six sensors. The Inxpect Safety application allows system operation configuration and checks. 3.1.4 Control unit - sensor communication The sensors communicate with the control unit via CAN bus using diagnostic mechanisms in compliance with standard EN 50325-5 to guarantee SIL 2 and PL d.
3.2 SBV System Series control units 3.2.1 Control units supported The SBV System Series supports three different control units. The main difference among them are the connection ports and therefore the communication interfaces available: ISC-B01: two Ethernet ports for Fieldbus, an Ethernet port for system configuration and Modbus...
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The function of each digital input must be programmed through the Inxpect Safety application. The available functions are the following: Stop signal: optional safety function, manages a specific signal to force all the safety outputs (detection signals, if present) to OFF-state.
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(e.g. System diagnostic signal, Muting enable feedback signal and a Restart Feedback signal). WARNING! To use SBV System Series for a category 3 safety system, both the channels of a safety output must be connected to the safety system. Configuring a safety system with only one channel safety output may result in serious injuries due to an output circuit fault and a failure of the machine to stop.
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0 V or 24 V. The pulse duration at 0 V (T ) can be set at 300 μs or 2 ms through the Inxpect Safety application (Settings > Digital Input-Output > OSSD Pulse width). For details, see "Technical references" on page 78.
Ethernet port is available, an Ethernet cable. The USB cable allows to configure the system locally, whereas the Ethernet cable allows to do it remotely. The Ethernet communication between the control unit and the Inxpect Safety application is secured by the most advanced security protocols (TLS).
3.6.2 Modbus communication enabling In the Inxpect Safety application, click on Settings > Modbus Parameters > ON to enable the feature. Within the Ethernet network, the control unit acts like a server. The client must send requests to the IP address of the server on the Modbus listening port (default port is 502).
3.7 System configuration 3.7.1 System configuration The control unit parameters have their own default values that can be modified via the Inxpect Safety application (see "Parameters" on page 91). When a new configuration is saved, the system generates the configuration report.
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If the activation is set for both the digital inputs and the safety Fieldbus, SBV System Series uses the digital input data and ignores the dynamic changes made through the safety Fieldbus.
All these factors have been analyzed for a human body during the safety validation of SBV System Series and cannot lead to a dangerous situation. These factors may occasionally influence the behavior of the system causing spurious activation of the safety function.
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In this example, detection field 1 generates a detection signal for target [A] but target [B] could not be detected. In the Inxpect Safety application, click on Settings > Sensors > Detection field dependency to set the dependency mode of the detection fields.
Restart prevention The machinery is prevented from restarting if people are in the dangerous area. 4.3.2 Safety working modes Via the Inxpect Safety application, you can select which safety working mode each sensor will employ for each of its detection fields:...
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1. In the Inxpect Safety application in Settings > Restart parameters, select Automatic. 2. In the Inxpect Safety application, in Configuration for each detection field in use with automatic restart, select the desired Safety working mode and set the Restart timeout (or the T parameter, if present).
The muting function is enabled only if both logic signals of the dedicated input meet certain characteristics. Below is a graphic representation of the signal characteristics. In the Inxpect Safety application, in Settings > Digital Input-Output it is necessary to set the parameters that define the signal characteristics.
WARNING! Take precautions to prevent tampering, if the function is disabled for one axis and if the rotation around that axis is not protected with tamper-proof screws. The function can be disabled for each axis individually. In the Inxpect Safety application, in Settings click Sensors to disable the anti-rotation around axes function.
5.3 Dangerous area calculation 5.3.1 Introduction The dangerous area of the machinery to which SBV System Series is applied must be calculated as indicated in standards ISO 13855:2010. For SBV System Series the fundamental factors for calculation are height (h) and inclination (α) of the sensor, see "Sensor position"...
= 1.6 m. 5.4.5 Calculate the real detection distance The actual detection distance Dalarm is the value to be entered on the Configuration page of the Inxpect Safety application. Dalarm indicates the maximum distance between the sensor and the object to be detected.
Technical Support team to receive assistance. 1. Download the application from the www.inxpect.com/industrial/tools website and install it on the computer. 2. With Microsoft Windows operating system, download and install from the same site also the driver for USB connection.
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Installation on the machinery. 6.2.8 Connect the control unit to the sensors Note: when replacing a sensor, in the Inxpect Safety application, click APPLY CHANGES to confirm the change. 1. With the cable validator tool (downloadable from the site www.inxpect.com/industrial/tools), decide if the control unit will be positioned at the end of the chain or inside it (see "Chain examples"...
2. Check that the system deactivates the safety output related to this detection field and to the following fields. See "Validate the system with Inxpect Safety" on page 61. 3. Move inside the area and check that the target position moves in the Inxpect Safety app.
WARNING! When the validation function is active, the system response time is not guaranteed. The Inxpect Safety application is helpful during the safety functions validation phase and allows the sensors' actual field of view to be checked based on their installation position.
The current configuration can be backed up, including the input/output settings. The configuration is saved in a .cfg file, which can be used to restore the configuration or to facilitate configuration of several SBV System Series. 1. In Settings > General, click BACKUP.
7. Maintenance and troubleshooting Machinery maintenance technician The machinery maintenance technician is a qualified person, with the administrator privileges required to modify the configuration of SBV System Series through the software and to perform maintenance. Contents This section includes the following topics: 7.1 Troubleshooting...
7.2.1 Introduction The event log recorded by the system can be downloaded from the Inxpect Safety application in a PDF file. The system saves up to 4500 events, divided in two sections. In each section the events are displayed from the most recent to the least recent.
IEC 61508-3 Annex D. Considering that SBV System Series is an embedded system provided with a firmware already deployed on board, no software integration is required by the system installer or by the end user. The following paragraphs analyzes all the information required in IEC 61508-3 Annex D.
9. Appendix 9.2 Disposal SBV System Series contains electrical parts. As set forth in European Directive 2012/19/EU, do not dispose of the product with unsorted urban waste materials. It is the responsibility of the owner to dispose of these products, as well as other electrical and electronic equipment, through specific waste collection facilities indicated by the government or local public authorities.
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