Yale 524150797 Maintenance Manual page 131

General ..................................................................................................................................................................... 1
Special Precautions .................................................................................................................................................. 2
Discharging the Capacitors ...................................................................................................................................2
Electrical System Checks ......................................................................................................................................... 3
Safety Precautions ................................................................................................................................................3
Repairs ......................................................................................................................................................................5
Controller, Replace ............................................................................................................................................... 5
Remove .............................................................................................................................................................5
Install .................................................................................................................................................................5
Pump Contactor Coil, Check .................................................................................................................................6
Pump Contactor, Replace ..................................................................................................................................... 6
Contactor Tips, Replace ........................................................................................................................................6
Remove .............................................................................................................................................................7
Install .................................................................................................................................................................7
Fuses ........................................................................................................................................................................ 7
Disconnect SwitchBattery/Main Contactor and Coil ................................................................................................. 9
Disconnect Switch, Check .................................................................................................................................... 9
RemoveDisconnect Switch ................................................................................................................................... 9
InstallDisconnect Switch ....................................................................................................................................... 9
Main Contactor Coil, Check .................................................................................................................................. 9
Horn ........................................................................................................................................................................ 10
Remove ...............................................................................................................................................................10
Install ...................................................................................................................................................................10
Brake and Interlock Sensor .................................................................................................................................... 10
Remove ...............................................................................................................................................................10
Install ...................................................................................................................................................................11
Check .................................................................................................................................................................. 11
Steer Reduction Sensor ..........................................................................................................................................12
Remove ...............................................................................................................................................................12
Install ...................................................................................................................................................................12
Height Limit .............................................................................................................................................................12
Control Handle ........................................................................................................................................................13
Disassemble ....................................................................................................................................................... 13
Control Handle Card ........................................................................................................................................... 13
Configure .........................................................................................................................................................13
Calibrate ..........................................................................................................................................................15
Assemble ............................................................................................................................................................ 16
Charger and Convenience Port .............................................................................................................................. 18
Remove ...............................................................................................................................................................18
Install ...................................................................................................................................................................19
ACCUSENSE Battery Charger ............................................................................................................................... 19
Charger Mode/Battery Type Selection ................................................................................................................ 19
Changing Mode Setting ...................................................................................................................................22
Convenience Port ............................................................................................................................................... 23
General ........................................................................................................................................................... 23
LED Status Display ......................................................................................................................................... 24
Charging ..........................................................................................................................................................24
Troubleshooting .................................................................................................................................................. 25
General ........................................................................................................................................................... 25
Error Modes .................................................................................................................................................... 26
A.C. Convenience Port Accessory (Optional) ............................................................................................. 28
Battery Pack Troubleshooting ......................................................................................................................... 28
©2018 Yale Materials Handling Corp.
TABLE OF CONTENTS
Table of Contents
i