Page 1 Displacement Sensor ZW-7000 series Confocal Fiber Type Displacement Sensor User’s Manual ZW-7000□ Z362-E1-01...
Page 2 Introduction Thank you for purchasing the ZW-7000 Series. This manual provides information regarding functions, performance and operating methods that are required for using the ZW-7000 Series. When using the ZW-7000 Series, be sure to observe the following: • The ZW-7000 Series must be operated by personnel knowledgeable in electrical engineering. •...
Page 3 Terms and Conditions Agreement (Please Read) Basic configuration User's Manual Installation and Connections Basic Operation Settings for Function Convenient Functions Offline Settings Troubleshooting Sensor controller operations APPENDICES Confocal Fiber Type Displacement Sensor ZW-7000 Series...
Page 4 Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
Page 5 Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Page 6 Precautions on Safety l Symbols and the meanings for safety precautions described in this manual. In order for the product to be used safely, the following indications are used in this book to draw your attention to the cautions. The cautions with the indications describe the important contents for safety.
Page 7 Caution Do not use it exceeding the rated voltage. There is a possibility of failure and fire. Do not connect amplifier units to AC power supply. Risk of explosion. ZW-7000 Series User's Manual...
Page 8 Recommended power supply: S8VS-06024 (Omron, DC24 V 2.5 A 60 W) • The supply voltage must be within the rated range (DC24 V ± 10 %).
Page 9 - Do not step on a fiber cable or place anything heavy on it. - Do not apply any twisting stress to the fiber cable. • Securely fasten the terminal block to prevent injury when you press in the release button with a screwdriver. 3.
Page 10 • Whenever any trouble, including, strange odor smelled, the body overheated or smoke escaped, was found, immediately stop the operation, and consult an OMRON branch or sales office with the system shut down. • Do not drop or make a strong impact on the unit.
Page 11 Precautions for Correct Use Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance. 1. Installation Site Do not install the product in locations subjected to the following conditions: • Ambient temperature outside the rating •...
Page 12 4. Maintenance and Inspection • Do not use thinner, benzene, acetone or kerosene to clean the Sensor Head, fiber cable and Sensor Controller. If large dust particles adhere to the emitter/receiver of the Sensor Head or Sensor Controller, use a blower brush (used to clean camera lenses) to blow them off. Do not blow the dust particles with your mouth.
Page 13: Editor's Note
Optional Copyrights and Trademarks • Sysmac is a trademark or registered trademark of OMRON corporation in Japan and other countries for our FA equipment products. • Windows, Windows XP, Windows Vista, Windows 7, and Windows 8 are registered trademarks of Microsoft Corporation in the USA and other countries.
Page 14: Relevant Manuals
Relevant Manuals The following table provides the relevant manuals for the ZW-7000 series Confocal Fiber Type Displacement Sensor. Read all of the manuals that are relevant to your system configuration and application before you use the ZW- 7000 series Confocal Fiber Type Displacement Sensor. Most operations are performed from the Sysmac Studio Automation Software.
Page 15: Related Manuals
Related Manuals The following manual is related to Controllers. Use this manual for reference. Manual name Cat. No. Model numbers Application Description Sysmac Studio Version 1 W504 SYSMAC-SE2@@@ Learning about the operating Describes the operating proce- Operation Manual procedures and functions of dures of the Sysmac Studio.
Page 16 ZW-7000 User's Manual...
Page 17: Table Of Contents
Table of Contents Editor's Note ........... 11 Copyrights and Trademarks .
Page 18 Connection of Fiber Cable and Calibration ROM ..... . . 54 Remove the Fiber cable ......... . 56 Cleaning the fiber connector and fiber cable using ZW-XCL .
Page 19 Measuring the Height ......... . . 104 Measuring the Thickness .
Page 20 6-3 Changing between Online and Offline ..... . . 166 6-4 Offline Debugging of the Sensor Control Program and Sensor Opera- tion .
Page 21 Checking Information ......... . . 228 Setting the Key Lock .
Page 22: Search From Settings
Search from Settings Settings Set by Sysmac Studio Set by Sensor Controller Setting the Material for the Target to Measure p.98 p.195 Setting the Measurement Cycle p.98 p.198 Setting Exposure Time Control Mode p.102 p.197 Measuring the Height p.104 p.198 Measuring the Thickness p.106 p.199...
Page 23: Basic Configuration
Basic configuration 1-1 ZW-7000 Series Displacement Sensors ......22 1-2 Basic Operation Flow........23 1-3 Basic Operations for Displaying Measurement Results .
Page 24: Zw-7000 Series Displacement Sensors
1-1 ZW-7000 Series Displacement Sensors The ZW-7000 Series is a line of fiber coaxial displacement sensors. They consist of Sensor Head and Sensor Controller, calibration ROM, and exclusive setting PC tool which runs on personal computers for system settings and monitoring. Sensor head Sensor Controller PC tool...
Page 25: Basic Operation Flow
1-2 Basic Operation Flow The following is the basic operation flow for ZW-7000 Series. Installation and connection Section 2 Installation and Connections Install the sensor head. Preparation for measurement Default settings for connecting Section 2 Installation and Connections the sensor head. Perform a sensor head calibration.
Page 26 Section 3 Basic Operation Setting Threshold Value 3-6 Setting Threshold Value Functions used Switching Banks 3-4 Bank Switching during operation Executing Zero Reset 3-5 Perform the Zero Reset Setting I/O (analog/judgment) 2-1 Parallel I/O connection (*) Using EtherCAT Communications 3-1 EtherCAT Connection (*) 4-1 EtherNet/IP Connection (*) EtherNet/IP Communications Operations and...
Page 27: Basic Operations For Displaying Measurement Results
1-3 Basic Operations for Displaying Measurement Results This section describes a series of operations, from setting up the Sensor Head and Sensor Controller and connecting to the PC tool (Sysmac Studio), to calibrating the Sensor Head, through to monitoring the measurement results.
Page 28: Attaching The Strap To Protective Cap
Attaching the Strap to Protective Cap Attach the supplied strap to the protective cap. Important • If you do not use the protective cap, store the cap. • When attaching the protective cap with its strap to the fiber cable, be careful so as the protective cap or strap do not catch when you thread it.
Page 29 Fiber Cariblation adapter Groove of fiber adapter Convex of fiber Fiber connector connector Bush section Fiber cable Convex of fiber connector When install the Fiber cable Grasp the bushing section of Fiber adapter. Mate the Convex of fiber connector with the groove on the fiber adapter, and insert.
Page 30: Remove The Fiber Cable
• Use with the Calibration ROM always connected. If the Calibration ROM is not connected, the error message “SYSERR” is shown in the main digital and “NO.ROM” is shown in the sub digital, where measurement is not possi- ble. 6-1 Error Messages Errors Common to All Communication States in Displacement Sensor ZW-7000 series Confocal Fiber Type Displacement Sensor User’s Manual for Communications Settings (Z363- E1-01).
Page 31: Input Terminal Block
24 V input terminal block Used for 24 VDC power supply. Compatible cable specifications: Solid wire 0.2 to 2.5 mm Stranded wire 0.2 to 2.5 mm Stranded wire with rod terminal(no plastic sleeve) 0.25-2.5 mm Stranded wire with rod terminal(with plastic sleeve) 0.25-2.5 mm AWG 24-12 Pin processed length 10(±0.5) mm Signal name...
Page 32: Connecting To A Personal Computer
•When using single wire, or stranded wire Insert the wire deeply in to the terminal hole while push- ing the release button on the side of terminal hole using a screwdriver. Important • After the connection has been established, pull the wire gently, to make sure that the connection has been made securely.
Page 33 Note By default, the Sensor Controller has an IP address of 192.168.250.50 and a subnet mask of 255.255.255.0. In this case, the network address is 192.168.250.0 and so specify 192.168.250. ** Default IP address of Sensor Controller 192.168.250.50 and sub mask is 255.255.255.0. Since the network address is 192.168.250.0, specify 192.168.250.** (**=2 to 254 except 50.) to the IP address of your PC.
Page 34 For Windows 7 Select [Control Panel] from the start menu. The [Control Panel] dialog box appears. Click [Network and Internet], and [View net- work status and tasks]. Click [Change adapter settings]. Right-click [Local Area Connection] and se- lect [Properties] from the displayed menu. The [Local Area Connection Properties] dialog box appears.
Page 35 Under the [Network] tab, double-click [Internet Protocol Version 4 (TCP/IPv4)]. The [Internet Protocol Version 4 (TCP/IPv4) Prop- erties] dialog box appears. Click the [Use the following IP address] option and enter an IP address and subnet mask. Example: When matching the computer settings to the con- troller's network address and setting the following values: IP address: 192.168.250.2...
Page 36: Starting Up Sysmac Studio
Starting Up Sysmac Studio Start up Sysmac Studio. Create a new project for the ZW. From Category, select [Measurement Sensor] and from Device, select [ZW] to click the [Cre- ate] button. Note If you have a previously created project, click [Open Project] to select the project. 3-7 Saving a project p.94 Select the [Specify a sensor] button to spec- ify the IP address of the Sensor Controller to...
Page 37: Calibrating Sensor Head
Calibrating Sensor Head Calibrate the Sensor Head by obtaining the dark data in the no-incoming light status. • When removing and inserting a fiber cable from/to the Sensor Controller (Including the initial connection). • When extending a fiber cable. • When “Dark” is shown in the main display even though a measurement object exists in the measurement range.
Page 38 With no object in the measuring range, or with the tip of the sensor head shielded from light by an object that has the characteris- tics of diffusion reflection, click the [Execute sensor head calibration] button. Important • When Sensor Head calibration fails If the Sensor Head is calibrated in an inappropriate environment, an error is displayed on the main display.
Page 39: Monitoring The Measurement Results
Monitoring the Measurement Results After the completion of sensor head calibration, check that measurement is performed correctly.  Explorer pane : [Device Group] | [(Sensor Name)] (right-click) Select [Sensing Monitor]. Open the sensing monitor window. If the displayed measurement results are incor- rect, refer to Chapter 7 Troubleshooting.
Page 40 Basic Operations for Displaying Measurement Results ZW-7000 User's Manual...
Page 41: Installation And Connections
Installation and Connections 2-1 System Configuration ........40 2-2 Part Names and Functions .
Page 42: System Configuration
2-1 System Configuration System Configuration Connecting with EtherCAT EtherCAT Master Sysmac Studio (when the master is NX/NJ Series) Standard Edition NX/NJ-series Machine Automation Controller General-purpose USB Cable General-purpose Ethernet Cable Special EtherCAT Cable (RJ45/RJ45) ZW-7000@ I/O control PLC Other EtherCAT slaves 24-V Trigger input power supply...
Page 43: Connection Compatibility
Connection Compatibility Connected to Other connection ZW-7000@ EtherCAT EtherNet/IP Ethernet RS-232C I/O Cable (no-protocol) (no-protocol) EtherCAT Not compatible Compatible Compatible Compatible EtherNet/IP Not compatible Compatible Compatible Compatible Ethernet Compatible Compatible Compatible Compatible (no-protocol) Ethernet Compatible Compatible Compatible Compatible (programmable no- protocol) Important •...
Page 44 Product Model Application EtherCAT Junction Slave • GX-JC03 Used to connect multiple sensors or PLCs using EtherCAT. (3 ports type) • GX-JC06 (6 ports type) System Configuration ZW-7000 User's Manual...
Page 45: Part Names And Functions
2-2 Part Names and Functions The following describes the names and functions of parts of the Sensor Head, Calibration ROM and Sensor Controller. Sensor Head Names Functions Projector/receiver Projects and receives light. Serial number. Serial number. Only a calibration ROM with the same serial number is available. Fiber interface Interfaces the Sensor Head and optical fiber.
Page 46: Sensor Controller
Sensor Controller <Front view> <Rear view> Display Control Panel Connectors/ terminals <Bottom view> Part Names and Functions ZW-7000 User's Manual...
Page 47 Front view l Display Names (light color) Functions HIGH indicator (orange) The HIGH indicator is lit while judgment is resulted in HIGH (HIGH threshold value < measured value). The PASS indicator is lit while judgment is resulted in PASS (LOW threshold value ≤ PASS indicator (green) measured value ≤...
Page 48 l Connectors/terminals Names Functions RS-232C connector Connect the RS-232C cable when you are connecting the system with a PLC or personal computer through RS-232C. For the RS-232C cable, please use the following exclusive products: If you use a cable not included in the exclusive products, a false operation or breakdown may result.
Page 49 Detailed LED specifications are given below. LED name Color Status Contents ECAT RUN indicator Green Initialization status Blinking Pre-Operational status Single flash Safe-Operational status Operational status ECAT ERROR indicator No error Blinking Communication setting error or PDO mapping error Single flash Synchronization error or communications data error Double flash Application WDT timeout...
Page 50: Installation
2-3 Installation Installation of Sensor Head Installation procedure Place the Sensor Head with an appropriate distance from the target to measure, fixing it by tightening four M3 screw inserted into their respective installation holes. Tightening torque: 0.54 N • m 9-1 Specifications and External Dimensions p.238 M3 screw×4 Important...
Page 51 Measuring range With the ZW-7000 series, the measurement center distance is expressed as 0 with the NEAR side as + and the FAR side as -. ZW-S7010 ZW-S7020 NEAR side: +0.5 mm Measurement center NEAR side: +1 mm Measuring Measurement center distance: 10 mm center: 0 mm distance: 20 mm...
Page 52 Mutual interference When using two or more Sensor Heads in opposition to each other, mutual interference will not occur if other beam spots are outside the n areas in the following diagrams. ZW-S7010 ZW-S7020 9.5 mm 1 mm 19 mm 1.2 mm 2 mm 1.7 mm...
Page 53: Installation Of Sensor Controller
Installation of Sensor Controller Precautions for installation Install the Sensor Controller in the orientation indicated by the circle mark in the following figure. Do not install it laying on its side or upside down. For adequate intake and/or exhaust, keep the Sensor Controller clear by 30 mm or more on its top, and by 10 mm or more from either side.
Page 54 Installing on the DIN track The following describes how to attach the Sensor Controller on a 35 mm-wide DIN track. DIN track (option) PFP-100N (1 m) PFP-50N (0.5 m) PFP-100N2 (1 m) End plate (option) PFP-M Installation procedure Hook the upper edge of the Sensor Controller's back slot onto the upper edge of the DIN track.
Page 55: Attaching The Strap To The Calibration Rom
Installing on bottom The following describes how to attach the Sensor Controller on its bottom. Drill four installation holes on the base. Important For the location installation holes, see the external dimensions. 9-1 Specifications and External Dimensions p.238 Tighten four M4 screws to fix the Sensor Controller on the base.
Page 56: Attaching The Strap To Protective Cap
Attaching the Strap to Protective Cap Attach the supplied strap to the protective cap. Important • When attaching the protective cap with its strap to the fiber cable, be careful so as the protective cap or strap do not catch when you thread it. •...
Page 57 Connect the Fiber cable and Cariblation ROM to the Sensor Controller. Mate the convex section on the fiber connector with the groove on the fiber adapter. Fiber Cariblation adapter Groove of fiber adapter Convex of fiber Fiber connector connector Bush section Fiber cable Convex of fiber connector Reference...
Page 58: Remove The Fiber Cable
Connect the calibration ROM to the Sensor Control- ler, and then tighten the supplied M2 screw. Tightening torque: 0.15 N · m max. M2 screw Calibration ROM ROM connector Important • Before connecting or disconnecting the calibration ROM, make sure that the Sensor Controller's power supply is turned OFF.
Page 59 Important • Handling fiber cables Use them in compliance with the following. -Fiber cable bend radiuses must be at least 20 mm. -Do not let bending cause stress at the root section of a fiber connector. -Do not yank hard on a fiber cable. -Do not step on a fiber cable or place anything heavy on it.
Page 60: Cleaning The Fiber Connector And Fiber Cable Using Zw-Xcl
Vietnam Masstron Pte2? Calibrating Sensor Head Ltd (Singapore) TEL: (65) 6763 0309 Germany AMS Technologies AG TEL: +49 (0)89 895 77 0 France AMS Technologies S.A.R.L. TEL: +33 (0)1 64 86 46 00 Italy AMS Technologies S.r.l. TEL: +39 0331 596 693 Spain AMS Technologies S.L.
Page 61 Cleaning the fiber connector face of the Controller side. Open the shtter of the fiber connector, and then wipe the fiber's face around thres reciprocating. Cleaning the Sensor Head connection of the fiber ca- Remove the protective cap and then wipe the connection face with an up-down motion up to three times.
Page 62 Extending fiber cable To extend the fiber cable on the Sensor Head, use an extension fiber cable and connecting adapter. Nameplate Connection adaptor ZW-XFCM Sensor Head Extension fiber cable fiber cable ZW-X70□□R: (2 m/5 m) When connecting the fiber cable, grasp by the bushing part of fiber.
Page 63 Important • The connection adapter (ZW-XFCM) comes packed together with the extension fiber cable (ZW-XF70@@R). • Never use any extension fiber cable and/or connecting adapter other than those specified in the above. • Only one fiber cable is allowed to extend the normal fiber cable. Never use two or more extension fiber cable connected together.
Page 64 In this case, need to repair. Contact your OMRON representative. When inspect a object with high reflectivity, visually check may not be allowable. Use and conform a diffused object.
Page 65: Calibrating Sensor Head
Calibrating Sensor Head Calibrate the Sensor Head by obtaining the dark data in the no-incoming light status. • When removing and inserting a fiber cable from/to the Sensor Controller (Including the initial connection). • When extending a fiber cable. • When “Dark” is shown in the main display even though a measurement object exists in the measurement range.
Page 66 → Edit pane: [Sensor Settings] icon ( Click [Sensor head calibration]. The [Sensor head calibration] window is ap- pears. Click [Execute sensor head calibration]. The waveform of received light before calibra- tion and the waveform of received light after cal- ibration are shown.
Page 67 Note Calibrating Sensor Head can also be set by the operating keys on the Sensor Controller. Calibrating Sensor Head p.230 ZW-7000 User's Manual Installation...
Page 68: Wiring
2-4 Wiring 32-pole extension connector Used for judgment output, control input, etc. Compatible connector: FX2B series (Hirose Electric Co., Ltd.) A parallel cable (ZW-XCP2E) for an extension connector with 2 m cable is included. (*1 ) (*2 ) (*1 ) Color Signal name Signal name...
Page 69 Class Name Description Parallel HIGH output This outputs judgment results - HIGH (HIGH threshold values < Measured value). output This outputs judgment results - PASS (LOW threshold values ≤ Measured value ≤ HIGH PASS output threshold values). LOW output This outputs judgment results - LOW (LOW threshold values > Measured value). ALARM output This turns ON when there is a system error.
Page 70 Class Name Description Parallel ZERO input This is used to execute and clear a zero reset. input RESET input This resets all executing measurements and outputs. While a RESET is being input, judgment output conforms to the non-measurement setting. If this RESET input switches ON while the hold function is used, the state in effect before the hold function was set will be restored.
Page 71: Analog Output Terminal Block
Analog output terminal block Used for analog output. Compatible cable specifications: Solid wire 0.2 to 1.5 mm Stranded wire 0.2 to 1.5 mm Stranded wire with rod terminal(no plastic sleeve) 0.25 to 1.5 mm Stranded wire with rod terminal(with plastic sleeve) 0.25 to 0.75 mm AWG 24 to 16 Pin processed length 10 (±0.5) mm Signal name...
Page 72 Loosen the two fixing screws using a screwdriver to remove Analog output terminal block from the Sensor Controller. Fixing Screws (both end) Insert the wire in to the terminal hole. • When you use a wire attached rod terminal, you can in- sert just with Push-IN.
Page 73: Input Terminal Block
24 V input terminal block Used for 24 VDC power supply. Compatible cable specifications: Solid wire 0.2 to 2.5 mm Stranded wire 0.2 to 2.5 mm Stranded wire with rod terminal(no plastic sleeve) 0.25 to 2.5 mm Stranded wire with rod terminal(with plastic sleeve) 0.25 to 2.5 mm AWG 24 to 12 Pin processed length 10 (±0.5) mm Signal name...
Page 74 Loosen the two fixing screws using a screwdriver to remove Analog output terminal block from the Sensor Controller. Insert the cord to the terminal hole. Release button • When you use a wire attached rod terminal, you can in- sert just with Push-IN. •...
Page 75: Electrical Specifications
Electrical Specifications Input circuit Item Specifications Model ZW-7000 Input type For NPN connection For PNP connection Input voltage DC24 V±10 % (21.6 to 26.4 V) DC24 V±10 % (21.6 to 26.4 V) Input current 7 mA Typ. (DC24 V) 7 mA Typ. (DC24 V) ON voltage/ON current 19 V min./3 mA min.
Page 76 Output circuit Item Specifications Model ZW-7000 Output type For NPN connection For PNP connection Output voltage DC21.6 to 30 V DC21.6 to 30 V Load current 50 mA max. 50 mA max. ON residual voltage 2 V max. 2 V max. ON leakage current 0.1 mA max.
Page 77: Installing The Sysmac Studio
2-5 Installing the Sysmac Studio The PC Tool used to set up ZW-7000 Series Displacement Sensors is installed from the Sysmac Studio Installer. Refer to the Sysmac Studio Version 1 Operation Manual (Cat. No. W504) for the system requirements and installation procedure. ZW-7000 User's Manual Installing the Sysmac Studio...
Page 78 MEMO Installing the Sysmac Studio ZW-7000 User's Manual...
Page 79: Basic Operation
Basic Operation 3-1 Launching a project ........78 3-2 Explanation of Screen Sections .
Page 80: Launching A Project
3-1 Launching a project Connecting to the sensor with PC tool Creating a new project Create a new project, add a sensor to the project, then start communicating with the sensor. Start up the PC tool. Create a new project. Click [New Project] and select [Displacement Sensor] from [Category] under [Select Device], and [ZW] from [Device].
Page 81: Entering Project Information
After the sensor is connected, the following window appears. Sensing monitor window appears on the Edit pane. The sensor starts up in RUN mode. Adding a sensor to a project After the project is created, additional sensors can be added to the project. ...
Page 82: Explanation Of Screen Sections
3-2 Explanation of Screen Sections PC tool The following summarizes the names and functions of the window sections of Sysmac Studio. Sysmac Studio Main window Name Description Menu bar Menu items that can be used with this tool is displayed. Toolbar Tool functions that can be used with this tool is displayed with icons.
Page 83 Explorer pane Name Description Sensor model Displays the sensor model. Displays online/offline status at the end. Bank group This is a group of bank data. Bank data can be registered up to 8 in NORMAL mode, and up to 32 in JUDGMENT VALUE BANK mode. Bank data This is used to set functions to perform measurements.
Page 84 Edit pane The Edit Pane changes as shown below based on what is selected in the Explorer Pane. System data setting pane Main pane Bank data pane Sensing monitor pane Trend monitor pane Name Description Menu icon Parameters to be edited on each edit pane can be changed. Setting item Each setting item can be edited.
Page 85 List of icons (1) Menu icon Edit pane type Icon Menu name Description Main pane General settings Sensor project information can be verified. Online Switching between online and offline connections with the actual sensors, and switching the operating mode can be performed. Also, the internal logging process, saving set data, monitoring the measurement results can be performed.
Page 86 (2) Operation icons Sensing monitor window Icon Name Description Zoom in Zoom in the line bright. Zoom out Zoom out the line bright. Fit to frame Change the size of the line bright so it fits the window size. Export Saves the line bright being displayed.
Page 87: Switching Operation Modes
3-3 Switching operation modes The Sensor Controller has two operation modes. One is RUN mode and the other is FUNC mode. Switch to the desired mode depending on purpose. (The Sensor Controller always starts up in the RUN mode when the power is turned on.) Item Setting item Mode...
Page 88: Bank Switching
3-4 Bank switching Multi-task and Bank Data Multi-task Function With the ZW-7000 Series, you can set multiple measurement processing for one sensing setting. This measurement processing is called a “task (TASK).” Example: When measuring height and side run-out at the same time Surface fluctuation (TASK2) Height (TASK1) For tasks, TASK1 to TASK4 are available for registration.
Page 89 Bank Data ZW-7000 Series can hold up to eight sets of sensing settings, which are called “bank (BANK)”. When the setup is changed, the bank can be switched externally. What is Bank? The sensing settings for measurement are held as one bank. Sensing Sensing Filter...
Page 90: Switching Banks
Switching Banks Switches banks. Double click to open the bank group in the Explorer pane. Select the bank data to switch and double click or right click it to select the Edit menu. The bank in the Bank data edit pane that is active on the Edit pane becomes the current bank.
Page 91: Perform The Zero Reset
3-5 Perform the Zero Reset Zero reset What is Zero Reset? This function allows resetting the measured value to “0” at any timing during measurement in the RUN mode. The measured value can be displayed and output as a positive or negative deviation (tolerance) from the set reference value “0”.
Page 92 Example 3: Measure the level difference of the sensing object (execute zero reset at every measurement) Sensor head This step is measured. Zero reset Zero reset Zero reset executed executed executed Direction of movement The zero reset function also allows setting the reference value to the hold value for a hold measurement or any value other than zero.
Page 93 Important • When a zero reset is executed, the analog output becomes the voltage or current value at the center of the two preset points. Analog output becomes roughly 0 V or 12 mA when focus is not set. “2-1 Parallel I/O connection” described in Displacement Sensor ZW-7000 series Confocal Fiber Type Displacement Sensor User’s Manual for Communications Settings (Z363-E1-01) •...
Page 94: Setting Threshold Value
3-6 Setting Threshold Value Threshold Value Settings Switch the Sensor Controller to the FUNC mode and set the range in order for the measured value to be judged as PASS. Both HIGH and LOW threshold values are set. As a judgment result, HIGH, PASS or LOW is output. HIGH threshold value Measured value LOW threshold value...
Page 95 Item Setting item Setting value Description Judgment LOW threshold - 999.999999 to 999.999999 [mm] Set the lower limit (LOW) threshold value. Factory default differs depending on the con- nected Sensor Head. HIGH threshold - 999.999999 to 999.999999 [mm] Set the upper limit (HIGH) threshold value. ...
Page 96: Saving A Project
3-7 Saving a project Saving a project Save the project being edited with the PC tool. The project to be saved has the following information. Configuration data Description Project information Information on the sensor registered in this project. Entire sensor information Entire sensor information.
Page 97: Operating With Sensor Controller
3-8 Operating with Sensor Controller Other than using PC tools, ZW-7000 Series can also be operated using the operation keys on the Sensor Controller. For details on how to operate with operation keys, see 8. Sensor controller operations. ZW-7000 User's Manual Operating with Sensor Controller...
Page 98 MEMO Operating with Sensor Controller ZW-7000 User's Manual...
Page 99: Settings For Function
Settings for Function 4-1 Setting Sensing ......... . . 98 4-2 Setting Measurement Items.
Page 100: Setting Sensing
4-1 Setting Sensing Setting the Measurement Cycle Set the measurement cycle. Item Setting item Setting value Description RUN mode Measurement 20 to 400 [us] Set the measurement cycle. Cycle (default: 200us)  Explorer pane : [Bank] | [(Bank data name)] (double-click) →...
Page 101: Setting The Noise Cut Level
Note The material of the target to measure can also be set by the operating keys on the Sensor Controller. Setting the Material of the Target to Measure p.195 Setting the Noise Cut Level The setting a larger value than the noise level, the noise can be cut. Noise Noise can be cut.
Page 102: Setting Smoothing Size
Setting Smoothing Size When two measurement surfaces are close, the line bright may not be divided. The setting of smoothing size a smaller value, it becomes easy to divide. Smoothing size : 5 Smoothing size : 1 Item Setting item Setting value Description Operation mode Smoothing size...
Page 103: Setting Start Direction Of Count Measurement Surfaces
Setting Start Direction of Count Measurement Surfaces When a number of measurement surfaces exists, start direction can be selected from NEAR side or FAR side. Example: NEAR Example: FAR 1 surface 4 surface 2 surface 3 surface 3 surface 2 surface 4 surface 1 surface Item...
Page 104: Setting Light Exposure Time Control Mode
Setting Light Exposure Time Control Mode Set the amount of emitted light (maximum/minimum), amount of emitted light (fixed), and control edge. Item Setting item Setting value Description Exposure time Exposure control Auto (default value) Automatically sets the amount of emitted light within the mode range that does not exceed the specified upper limit.
Page 105: Setting The Measurement Area
Setting the Measurement Area Setting the start and end positions of the measurement area and mask area on the selected measurement area allows the area used for measurement to be limited. Cutting out the areas where there is no measurement object makes it possible to measure the object with stability.
Page 106: Setting Measurement Items
4-2 Setting Measurement Items What is a Measurement Item? Obtain the waveform data based on the specified sensing condition, and calculate the height/thickness of up to four surfaces included in the measuring range. Perform calculations using the output result of each task. Count the measurement surface closest to the Sensor Head first (default value).
Page 107 Item Setting item Setting value Description Height settings Measurement Edge1/Edge2/Edge3/Edge4/ The measurement surface targeted for measurement can surface peak (default value) be switched. The peak is the surface of all measurement surfaces having the highest received light amount.  Explorer pane : [BankGroup] | [(Bank Data Name)] (double click) →...
Page 108: Measuring The Thickness
Measuring the Thickness If you have glass of known thickness, scaling can be adjusted referenced to that glass so that transparent objects can be measured more easily. Sensor head Transparent object Edge 1st Thickness Edge 2nd Item Setting item Setting value Description Thickness Measurement...
Page 109: Performing Calculations
Performing Calculations Perform calculations using the results calculated by the tasks. The calculation formula is mX+nY+K. Item Setting item Setting value Description Calculation Parameter X OFF (default value)/TASK1 to TASK4 The task to be calculated can be switched. When the TASK1 is selected, TASK1 is not displayed in the setting item.
Page 110 0.420 0.120 0.200 *Calculates using 2nd result of TASK1 and TASK2. 0.530 0.130 0.300 * Calculates using 3rd result of TASK1 and TASK2. Setting Measurement Items ZW-7000 User's Manual...
Page 111: Setting The Output Conditions
4-3 Setting the Output Conditions Setting Scaling This setting is used when you want to correct any errors that are generated due to the installation status of the Sensor Head, and display the corrected value on the main display as a measured value. There are three types of setting: “auto scaling”...
Page 112  Explorer pane : [Bank] | [(Bank Data Name)] (double click) → Edit pane : [Task Settings] icon ( → Task Settings window : [Scaling] Select [Scaling]. Enter the correction value to [Span] and [Offset]. Note Fixed scaling can also be executed by the operating keys on the Sensor Controller. Performing Manual Scaling p.207 Automatically Setting Scaling Performing 1-point Scaling...
Page 113  Explorer pane : [Bank] | [(Bank Data Name)] (double click) → Edit pane : [Task Settings] icon ( → Task Settings window : [Scaling] Set the [Scaling] to OFF. Click [Auto setting]. The [Scaling] popup menu appears. Select [Actual scaling (one point)], and click [Next >].
Page 114 Performing 2-point Scaling Measurement is performed at two positions, and offset values are set for those measured values. Example: When correcting display values to match actual distances Display value (mm) Point 2 -3.0 Measured value (mm) -2.8 -3.0 Point 1 Item Setting item Setting value...
Page 115 Select [Actual scaling (two points)], and click [Next >]. The [Scaling] popup menu display changes to [1st point settings]. Set correction of the 1st point. Click [STOP] to fix the [Current value], set [Set value] and click [Next >]. The [Scaling] popup menu display changes to [2nd point settings].
Page 116 Performing Thickness Scaling The thickness is measured at one position and offset values are set for that measured value. Item Setting item Setting value Description Thickness scaling Setting value -999.999999 to 999.999999 [mm] Correct the measured value, and set the value to display. ...
Page 117: Setting Filters
Setting Filters Set the filter condition when filtering information obtained from the sensor before output. The following types of filters can be set depending on purpose. Displacement Waveform when Smooth filter is not set Spike-like changes are Median filter removed. [MEDIAN] Changes are smoothed Average filter...
Page 118 Setting the Median Filter The intermediate value of multiple sets of data can be output as the measurement result. Item Setting item Setting value Description Medial filter Filter mode Median filter is not used. (default value) Outputs the intermediate value of the last three measurements. Outputs the intermediate value of the last nine measurements.
Page 119 Setting the Average Filter Output measured data as the average value of a preset count. Set this, for example, to ignore sudden changes in measured value. Item Setting item Setting value Description Average number Average 1/2/4/8/16/32/64/128/ Switches the average count. of times 256/512/ 1024(default value)/2048/4096/...
Page 120 Setting the Frequency Filter Set a filter to ignore or detect the changes in a specific frequency in the measured data. Item Setting item Setting value Description Frequency filter Frequency filter OFF (default value) Frequency filter is not used. Lowpass filter: Ignores frequency components larger than the 0.040 to 23735.000 specified cut-off frequency.
Page 121 The range of cut-off frequency to be effective in operation varies depending on the setting of measurement cycle. The relationship between the measurement cycle and the cut-off frequency range is shown in the table below. Measurement cycle Cut-off frequency range [Hz] [μs] High-pass filter Low-pass filter...
Page 122 Setting the Differentiation Filter Set this filter to detect sudden changes in measured values occurring within an extremely short time. The differentiation filter detects changes in the measured value and current value before a comparison interval. The time of this comparison interval is defined as the differential cycle. (Default value: OFF) Item Setting item Setting value...
Page 123: Setting Hold
Setting Hold Set the hold conditions of the measured value. The hold function holds (retain) any value from the measured values during the specific time (sampling period), such as the maximum or minimum value. Setting the Hold Mode Set the hold mode of the measured value. Item Setting item Setting value...
Page 124 Item Setting item Setting value Description Hold Hold mode Auto Peak to Holds the difference between the maximum and minimum values of the Peak measurement result. The output changes every time the maximum or the minimum value is updated. Output (Max.value - Min.value) Current measured value...
Page 125 Hold clearing conditions Held values can be cleared by the following operation. • When FUNC (adjustment) mode/RUN (operation) mode is switched • When hold RESET is entered (32-pole extension connector, key) • Hold RESET command is entered. (Example) Peak The mode is switched between the FUNC mode and RUN mode FUNC mode RUN mode...
Page 126 Setting Triggers Set how measurement start to end timing is to be input. Item Setting item Setting value Description Trigger Trigger method External input Enter the trigger for the start of sampling in “TIMING input” for the 32-pole terminal block. Settings The period that the signal input to “TIMING input”...
Page 127 Item Setting item Setting value Description Trigger Trigger level -999.999999 to 999.999999 Set the self-trigger level when [SELF-UP] or [SELF-DOWN] are selected at Settings [mm] [Trigger method]. (default value: 0) Trigger hysteresis 0 to 999.999999 [mm] Set the hysteresis width for the self-trigger when [SELF-UP] or [SELF- (default value: 0.05% of DOWN] are selected at [Trigger method].
Page 128 Performing Hold with a Key Input The TIMING/RESET inputs can be held on the Sensor Controller by setting as follows. Item Setting item Setting value Description Sensor settings Timing/Reset key input OFF (default value)/ON Enables TIMING and RESET key inputs from the Sensor Controller.
Page 129 Setting a Trigger Delay Set this to ignore measure values following TIMING input to avoid the influence of bounding or mechanical vibration when a device is started up. The delay time (the delay between timing input and the start of sampling) and the sampling time can be set. TIMING input Delay time Sampling time...
Page 130: Setting The Zero Reset
Enter [Delay time] and [Sampling time]. Important Set so that the “delay time + sampling time” is shorter than the TIMING input interval. When the TIMING input turns ON again before the “delay time + sampling time” elapses, the TIMING input that is input later is ignored and is not reflected in sampling.
Page 131 Setting the Offset Set this item to set the reference value by a zero reset to a value other than zero. Item Setting item Setting value Description Zero reset Offset -999.999999 to 999.999999 [mm] Set the offset value. (default value: 0) ...
Page 132 Setting the Zero Reset Type Set the zero reset type. Item Setting item Setting value Description Zero reset Type Real value Sets the measured value when a zero reset is executed to zero. Sensor head Measurement of height from reference surface Reference A Zero reset Hold value...
Page 133 Setting the Zero Reset Memory Select whether or not to hold the measured value zero reset level even if the power is turned OFF. As shown in the figure below, use the zero reset memory still set to “OFF” when using this function to perform a zero reset at each measurement.
Page 134 Set the operating mode to the FUNC mode. 3-3 Switching operation modes p.85  Explorer pane : [System] (double-click) → Edit pane : [Sensor Settings] icon ( Select ON/OFF from [Zero-Reset Memory mode]. Note The zero reset mode can also be set by the operating keys on the Sensor Controller. Setting the Zero Reset Memory p.219 Setting the Output Conditions ZW-7000 User's Manual...
Page 135: Setting The Banks
4-4 Setting the Banks Changing the Bank Mode Select the bank contents to be obtained from the settings or judgment value. Item Setting item Setting value Description Sensor settings Bank mode Normal (default Sensing setting, measurement setting and I/O setting that are set in the FUNC value) mode are regarded as bank data.
Page 136: Copying The Bank/System Settings
Copying the Bank/System Settings Copy the selected bank setting to another bank. Also, copy ZW system settings to a different ZW. Set the operating mode to the FUNC mode. 3-3 Switching operation modes p.85 Copy the bank data or system data. Select the copy source bank data or system data from the explorer pane, and select [Copy] from the right-click menu.
Page 137: Saving The Bank/System Settings
Saving the Bank/System Settings Save the bank/system settings to the Sensor Controller. Important • The settings of all banks are saved regardless of the currently selected bank number. • After you have made or changed settings, be sure to save the setup data. All settings will be deleted if you turn the power OFF without saving the data.
Page 138: Clearing The Bank Settings
Clearing the Bank Settings Select a bank and initialize its settings. Set the operating mode to the FUNC mode. 3-3 Switching operation modes p.85 Select the bank data. Select the bank data from the explorer pane, and select [Initialize] from the right-click menu. Note The bank settings can also be cleared by the operating keys on the Sensor Controller.
Page 139: Setting The System
4-5 Setting the System Display/set the system environment. Checking Information Displays the information of the Sensor Controller and Sensor Head. Item Displayed item Setting value Description General settings Sensor Name Displays the name of the Sensor Controller information Sensor controller model Displays the model information of the Sensor Controller.
Page 140: Setting Measurement Mode Of The Sensor
4-6 Setting Measurement Mode of the Sensor The sensor has the following two modes: • Internal synchronous measurement mode • External syncshronous measurement mode Internal synchronous measurement mode A mode to perform measurement at each [Measurement cycle] as set. Used for continuous measurement. External synchronous measurement mode A mode to perform measurement according to SYNC/TRIGGER input signals.
Page 141: Making Sensor Settings
Making Sensor Settings Setting the Key Lock This function disables all key inputs on the Sensor Controller. Once the key lock is set, no key input will be accepted until the lock is released. This function is useful for preventing inadvertent changes to settings. Item Displayed item Setting value...
Page 142: Initializing Settings
Setting the Number of Digits Displayed Past the Decimal Point Set the number of digits displayed past the decimal point for when numerical values are displayed on the main display and sub-display of the Sensor Controller. Item Setting item Setting value Description Sensor settings The number of decimal...
Page 143: Convenient Functions
Convenient Functions 5-1 Displaying Measured Values and Received Light Waveform..142 5-2 Selecting Measured Values to be Externally Output ... . 143 5-3 Displaying measured values in graphs ..... . . 144 5-4 Saving measured values in a file .
Page 144: Displaying Measured Values And Received Light Waveform
5-1 Displaying Measured Values and Received Light Waveform The measurement values and received light waveform can be displayed.  Explorer pane : [Device Group] | [(Sensor Name)] (right-click) Select [Sensing monitor]. On the edit pane, the [Sensing monitor] window appears. According to the items for result display, add or delete [Display item].
Page 145: Selecting Measured Values To Be Externally Output
5-2 Selecting Measured Values to be Externally Output You can select the data to be output from the following routes: • Analog output • Digital output (EtherCAT, Ethernet) Note The data to be logged by the internal logging function is the data that is selected in the digital output settings. Assigning digital output Refer to the following chapter: 2-1 Connecting Parallel I/O in Confocal Fiber Type Displacement Sensor ZW-7000 series User's...
Page 146: Displaying Measured Values In Graphs
5-3 Displaying measured values in graphs The measured values can be displayed in graphs. Important This function can only be used with project of the displacement sensor (ZW). With project of the controller (NJ), you can use the “Data trace” function to display graphs of measured values. Allowable setting range of sampling interval is 500 µs to 100 ms.
Page 147 Select data to monitor the trend for. Set data to monitor the trend for. The types of data that can be set are as follows. Item Setting item Description Target data OUT1 Measurement results assigned to OUT1 OUT2 Measurement results assigned to OUT2 OUT3 Measurement results assigned to OUT3 OUT4...
Page 148: Specifying The Sampling Start And End Conditions
Specifying the sampling start and end conditions You can specify the conditions for starting and ending sampling. Check the Trigger start conditions/Trigger end conditions checkbox. Select the trigger condition. Item Setting item Range Description Trend setting Trigger start Specify parallel I/O conditions Specify parallel I/O: written the belows, as the trigger condition.
Page 149 Select the trigger target. Item Setting item Range Description Trigger target TIMING TIMING input signal (parallel I/O) ZERO ZERO input signal (parallel I/O) BUSY BUSY output signal (parallel I/O) ENABLE ENABLE output signal (parallel I/O) HIGH HIGH output signal (parallel I/O) PASS PASS output signal (parallel I/O) LOW output signal (parallel I/O)
Page 150 Set the trigger condition. • When the trigger target is “Data slope” Item Setting item Range Description Trigger condition Condition When the measurement results are the same value as the judgment value, the trigger condition is considered to have been met. ≠...
Page 151: Starting And Ending Sampling Before And After The Trigger Condition Is Met
Starting and ending sampling before and after the trigger condition is met You can adjust how long to start or end the sampling before or after the condition for starting and ending sampling is met. Measurement value Measurement data satisfied the start condition trigger Sampling interval Sampling start position A Sampling start position B...
Page 152: Saving Measured Values In A File
5-4 Saving measured values in a file Data sampled with the trend monitor can be exported and imported as a CSV format file. Outputting the results of sampling as a file Sampled measured values can be saved as a CSV format file. A file is prepared each time the trigger condition is met.
Page 153 Item Output items Description TriggerStartObject OUT1 Indicates the target data for the trigger start condition. OUT2 OUT3 OUT4 TIMING ZERO BUSY ENABLE HIGH PASS TASKSTAT LOGGING LOGSTAT LOGERR STABILITY RESET BUFFER_ERR TriggerStartConditions EqualTo Indicates the trigger start condition. NotEqualTo EqualTo: = NotEqualTo: ≠...
Page 154 Item Output items Description TriggerEndValue2 -999.999999 to 999.999999 mm Indicates the judgment value for the trigger end condition. For data window (in/out), indicates the upper limit. TriggerEndDelay -999.999999 to 999.999999 mm Indicates the delay time for the trigger end condition. DataPointsvalue 1 to 2147483647 Indicates the data number of Trigger end condition.
Page 155 MaxSamplesPerFile 4500 TargetDirectory C:\Omron\Data\DataTrace\ FilePrefix Index (DataName1) (DataName2) 1.21314 1.21314 1.22098 1.22098 0.12334 0.12334 -0.1211 -0.1211 -1.23456 -1.23456 -1.22222 -1.22222 ZW-7000 User's Manual Saving measured values in a file...
Page 156: Displaying Saved Measured Values
5-5 Displaying saved measured values You can import a file to which measured values were exported and display those sampling results as a graph.  Explorer pane : [(ZW model name)] (double click) → Edit pane : [Online] icon ( →...
Page 157: Performing Internal Logging
5-6 Performing internal logging Up to 2000000 data of measurement values can be logged in the Sensor Controller's internal memory. Item Output items Description LoggingMode Internal Indicates the internal logging. SamplePeriod 1 to 99999 Indicates the storage interval.  Explorer pane : [(ZW model name)] (double click) →...
Page 158 After internal logging ends, click the [Save to file (Sensor → PC)] to output the data to a file. A CSV format file in the following format is output. LoggingMode Internal SamplePeriod SamplingCycleTime Index OUT1 OUT2 OUT3 OUT4 1.21314 1.21314 1.21314 1.21314 1.22098...
Page 159 LOGERR signal is turned ON at the following cases: • Overwrite mode is OFF • 2,000,000 items have already logged in the internal memory at the begging of logging. When continue to logging regardless number of logging while LOGGING input signal is turned ON, set as below: •...
Page 160: Storing The Light Reception Wave Form In A File
5-7 Storing the light reception wave form in a file The light reception wave form can be stored in a file as a record of the measurement state. Item Output items Description RegionNo Area1 Indicates the measurement area. Area1: Measurement Area 1 StartPosition 0 to 255 Indicates the start position for the measurement area.
Page 161: Recovering Calibration Rom Data
5-8 Recovering calibration ROM data If an abnormality occurs in the sensor's calibration ROM, you can recover the backed up calibration ROM data into the sensor. Set the operating mode to the FUNC mode. 3-3 Switching operation modes p.85  Explorer pane : [Device Group] | [(Sensor Name)] (double click) →...
Page 162: Printing The Contents Of Settings
5-9 Printing the contents of settings You can print the contents of bank data and system data settings. Item Setting item Mode Description Print Target data All information The sensor information, bank group data, and system data are all printed. Sensor information The sensor information is printed.
Page 163 Note • The set contents of parameters can be output in CSV file format. Click [File output] button. Enter the file name to save it to the desired folder. The parameters are opened and output to the file. • CSV file output is as follows. Item Property Name Target Data...
Page 164: Control Input Signal With Pc Tool
5-10 Control input signal with PC tool Following input signal can be controlled with PC tool. • LIGHT-OFF • TIMING • RESET • ZERO  Explorer pane : [Device Group]| [(Sensor Name)] (right click)| [Sensing monitor]  Multiview Explorer : [Device Group]| [(Sensor Name)] (double click) →...
Page 165: Offline Settings
Offline Settings 6-1 Performing Settings Offline....... . . 164 6-2 Starting a Project in Offline Mode......165 6-3 Changing between Online and Offline .
Page 166: Performing Settings Offline
6-1 Performing Settings Offline The personal computer tools set enables the user to perform settings offline without connecting an actual sensor. Parameters set offline can be saved as project data just like parameters set online, and conditions set offline can be transferred to the sensor as desired. The following functions are disabled during offline setting.
Page 167: Starting A Project In Offline Mode
6-2 Starting a Project in Offline Mode To start a project in Offline Mode, select [Enter the type] on the Select Sensor Dialog Box after you create a project, then select the sensor type and version. You cannot change the sensor type and version after you select them. ZW-7000 User's Manual Starting a Project in Offline Mode...
Page 168: Changing Between Online And Offline
6-3 Changing between Online and Offline Before you go offline, save all settings and parameter changes to the Sensor's internal memory. Saving your project does not save the data in the Sensor. You can use the following two methods to change between offline and online. ...
Page 169 Note When connecting to a Sensor Controller online for the first time, the calibration ROM data backup window appears. Execute backup as needed. 5-8 Recovering calibration ROM data p.159. ZW-7000 User's Manual Changing between Online and Offline...
Page 170: Offline Debugging Of The Sensor Control Program And Sensor Opera
6-4 Offline Debugging of the Sensor Control Program and Sensor Operation If an EtherCAT system is configured, you can perform a linked simulation between the sequence control of an NX/NJ-series Controller and the operation of an ZW Sensor. The sensor control program can be debugged offline using measurement results saved by the data trace function.
Page 171 Select the ZW that was added to the Edit Network Configuration Tab Page and change the node address of the ZW to the node address that is set on the ZW hardware switches. Setting Up the ZW Set up the inspections in the ZW, e.g., set the inspection items. Double-click the ZW that was added to the Edit Network Configuration Tab Page.
Page 172 Specify the measurement result file for performing offline debugging. Edit pane: [Tools] - [Simulation data] - [Specify a file] Select the CSV file that is written in the following format. You can also import files saved in the internal logging and trend graphs. index, OUT1, OUT2, OUT3, OUT4 0,MV, MV, MV, MV 1,MV, MV, MV, MV...
Page 173: Troubleshooting
Troubleshooting 7-1 Error Messages ......... . 172 7-2 Troubleshooting .
Page 174: Error Messages
7-1 Error Messages For detail of error message, refer to the following manual. 6-1 Error Messages in Confocal Fiber Type Displacement Sensor User's Manual for Communication Settings (Cat. Z363-E1-01). Error Messages ZW-7000 User's Manual...
Page 175: Troubleshooting
7-2 Troubleshooting This section describes how to temporarily remedy hardware-related trouble. Check the items below before sending the hardware for repair. Error type Phenomenon Cause Countermeasure Pages Startup error Device restarts during The power supply device is not Check if the power supply device operation.
Page 176 The fiber cable is disconnected. The Sensor Head needs to be p.56 repaired. Please contact an OMRON branch or sales office. For Sensor Head repair, return as a set with the Calibration ROM. The logical beam does The LIGHT OFF input line is short- Check the wiring.
Page 177 Error type Phenomenon Cause Countermeasure Pages − Communication RS-232C communication Cable wirings are wrong. Check the wiring to ensure proper error cannot be established. Cables are not connected correctly. connection. Communication settings are wrong. Set the same communication setting for both the Sensor Controller and the external devices.
Page 178 MEMO Troubleshooting ZW-7000 User's Manual...
Page 179 Sensor controller operations 8-1 Search from Menu Tree ........178 8-2 Functions of Operating Keys .
Page 180: Search From Menu Tree
8-1 Search from Menu Tree FUNC Mode Menu * - default value Setting Option/Setting Range Pages Sensing Measurement Measurement 20 to 400 μs setting cycle cycle (default value: 200 μs increment: 1μs) p.228 [SENS] [CYCLE] [CYCLE] Normal [NORMAL]*/ Material Material Mirror surface [MIRROR]/ p.195 [OBJECT]...
Page 181 Setting Option/Setting Range Pages Measurement Measurement TASK1 None − − − setting item [TASK1] [NONE] [MEAS] [ITEM] (cont'd) (cont'd) (cont'd) Filter Median OFF[OFF]*/3 times [3]/9 times [9]/15 p.203 [FILTER] [MEDIAN] times [15]/31 times [31] Average 1/2/4/8/16/32/64/128/256/512/1024*/ p.204 [AVE] 2048/4096/8192/16384 Differential Off [OFF]*/On [ON] [DIFFER] p.206...
Page 182 Setting Option/Setting Range Pages Measurement High -999.999999 to 999.999999 mm TASK1 Threshold Teaching setting threshold (default value: +25% of measuring [TASK1] [JUDGE] [TEACH] [MEAS] [H.JUDGE] range) p.225 -999.999999 to 999.999999 mm (cont'd) (cont'd) Low threshold (default value: -25% of measuring [L.JUDGE] range) High...
Page 183 Setting Option/Setting Range Pages 0x7FFFFFFF[MAX] / I/O setting Digital output Clamp value 999999999[99999] / 0 [0] / [I/O] [DIGTAL] [CLAMP] -999999999 [-99999] / 0x80000000[MIN]* (cont'd) (cont'd) Output Output Analog output destination destination Voltage output /Current output [ANALOG [V OR C] [V OR C] Off [OFF]/TASK1 [TASK1] Output target...
Page 184 Setting Option/Setting Range Pages Data output Data output I/O setting Off [OFF]*/Ethernet[ETN]/ − setting destination [I/O] RS232C[RS232C] [COM.OUT] [OUTPUT]* (cont'd) Output data − format ASCII[ASCII]*/Binary[BINARY] [FORMAT] Number of − integer digits 1 / 2 / 3 / 4 /5* [INT.NUM] Fractional −...
Page 185 Setting Option/Setting Range Pages System IP address 1 Communications Ethernet setting [IPADDR] 1 to 233 (default value: 192) [COM] [ETN] [SYSTEM] [IP1] IP address 2 (cont'd) (cont'd) 0 to 255 (default value: 168) [IP2] IP address 3 0 to 255 (default value: 250) [IP3] IP address 4 1 to 254 (default value: 50)
Page 186: Run (Run) Mode Menu
Setting Option/Setting Range Pages System Controller Software setting information version Displays the version. [SYSTEM] [C.INFO] [VER] p.228 MAC Address (cont'd) Displays the current MAC address. [MAC.ADR] Error history − Clears/displays the error history. [ERR.LOG] Error history No.01 to No.64 − display (default value: No.01) [LOG.DSP]...
Page 187: Functions Of Operating Keys
8-2 Functions of Operating Keys The following table lists the names and functions of the operating keys on the Sensor Controller: Name Function RUN Mode FUNC Mode ← (LEFT) key Changes sub-display content. Functions differently depending on the settings. → (RIGHT) key •...
Page 188: Digital Displays
8-3 Digital Displays The theme displayed on the main or sub-display varies depending on the currently selected operating mode. The following table lists the theme displayed, when turning the Sensor Controller ON, or in the RUN or FUNC mode. Operation mode Main display (upper line, in red) Sub-display (lower line, in green) When turning ON The Sensor Controller model name, “ZW-7”...
Page 189: Switching Operation Modes
8-4 Switching operation modes 3-3 Switching operation modes p.85 key to switch between the operation modes. The RUN indicator identifies the current operation mode. RUN mode: Turned on. FUNC mode: Turned off. To switch between the RUN and FUNC modes, press and hold the button for two seconds.
Page 190 Entering Numerical Values To enter numerical values, including parameters, for the sub-display, follow the steps below: Sub-display Apply (Parameter) Select digit Select value (1) When entering numerical values, the sub-display displays the current setting value and its uppermost digit flashes. (2) Press the keys to select a digit to enter a number.
Page 191: Functions And Operations During Measurement
8-5 Functions and Operations during Measurement Switching the RUN (Run) Mode Display In the RUN mode, you can switch the measured value display by pressing the keys during the operation. You can check the threshold value and analog output value while displaying the measured value on the main display. (Note 1) Analog voltage Analog current...
Page 192 Details Displayed on the Main Display The measured values always appear on the main display. The measured values are initialized as follows: • Reference value “0”: Measurement center distance • + display: NEAR (close range) side • - display: FAR (far range) side However, in the following cases, the measurement values are not displayed.
Page 193 Details Displayed on the Sub-display The items listed in the following table appears on the sub-display. Press the keys to toggle the display. Display Details Description Threshold Displays the HIGH and LOW threshold values for tasks for displayed target. THRESHOLD-H indicator lights for the HIGH threshold value. THRESHOLD-L indicator lights for the LOW threshold value.
Page 194 Changing Display Details The measurement result displayed on the main display in RUN mode can be selected from TASK1 to 4. The number of digits displayed can also be changed. Setting [DISPLAY] Option [DISPLAY] Task for displayed target [DISP] TASK1/TASK2/TASK3/TASK4 Decimal point digit [DEC.NUM] 0 [0DIG]/1 [1DIG]/2 [2DIG]/3 [3DIG]/4 [4DIG]/5 [5DIG] As an example, here is an explanation of the procedure for setting TASK2 as the task to be displayed target.
Page 195 Changing Threshold Values The threshold value for the task displayed on the main display in the RUN mode can be changed. Important To change the target task, change the task displayed on the main display. Changing Display Details p.192 As an example, here is an explanation of the procedure for setting the HIGH threshold value by entering “1.000”...
Page 196: Setting Sensing
8-6 Setting Sensing Set the Measurement cycle Setting the Measurement Cycle p.98 As an example, here is an explanation of the procedure for setting the measurement cycle to "400 ms". Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode.
Page 197: Setting The Material Of The Target To Measure
Setting the Material of the Target to Measure Setting the Material of the Target to Measure p.98 As an example, here is an explanation of the procedure for the “MIRROR” setting as the material. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC...
Page 198: Setting Start Direction Of Count Measurement Surfaces
Setting Start Direction of Count Measurement Surfaces Setting Start Direction of Count Measurement Surfaces p.101 As an example, here is an explanation of the procedure for setting start direction of count measurement surface to “NEAR”. Operating procedure Steps Key operation Display Description Press and hold the...
Page 199: Setting Exposure Time Control Mode
Setting Exposure Time Control Mode Setting Light Exposure Time Control Mode p.102 As an example, here is an explanation of the procedure for setting the exposure time control mode to "AUTO" and control edge of light adjustment to "measurement area 1". Operating procedure Steps Key operation...
Page 200: Setting Measurement Items
8-7 Setting Measurement Items Measuring the Height Measuring the Height p.104 As an example, here is an explanation of the procedure for measuring the height of the surface (2nd surface) below a transparent object (as shown in the diagram on p.104). Operating procedure Steps Key operation...
Page 201: Measuring The Thickness
Measuring the Thickness Measuring the Thickness p.106 As an example, here is an explanation of the procedure for measuring the thickness from the top surface of glass on which specular reflection occurs as the 1st surface to the 2nd surface (as shown in the diagram on p.106).
Page 202: Calculating
Steps Key operation Display Description Press the key to return to the previous menu. Select “SUR2.” Press the keys to select “END” and press the key. Select the measurement surface. The current setting value is displayed on the sub-display. Press key to enter editing mode and the sub-display blinks.
Page 203 Steps Key operation Display Description Sets the surface peak hold for TASK1 and the surface average hold for TASK2. Setting Hold p.121 Press the keys to select “TASK3” and press the key. Press the keys to select “ITEM” and press the key.
Page 204 Steps Key operation Display Description Select “PARAMn” for the parameter type. Press the keys to select “PARAM.N” and press the key. Set the parameter to “-1”. The current setting value is displayed on the sub-display. Press key to enter the editing mode, and the sub-display blinks.
Page 205: Setting The Output Conditions
8-8 Setting the Output Conditions Setting the Filter Setting Filters p.115 Setting the Median Filter Setting the Median Filter p.116 As an example, here is an explanation of the procedure for selecting the “5” median filter setting. Operating procedure Steps Key operation Display Description...
Page 206 Setting the Average Filter Setting the Average Filter p.117 As an example, here is an explanation of the procedure for selecting the “128” average count setting. Operating procedure Steps Key operation Display Description 1 to 4 For moving to “FILTER”, see steps 1 to 4 on p.203. Select “AVE”...
Page 207 Setting the Frequency Filter Setting the Frequency Filter p.118 As an example, here is an explanation of the procedure for selecting the “LOPASS” setting for the frequency filter type, and the “1Hz” cut-off frequency filter setting. Operating procedure Steps Key operation Display Description 1 to 4...
Page 208 Setting the Differentiation Filter Setting the Differentiation Filter p.120 As an example, here is an explanation of the procedure for selecting the “10ms” number of differential cycles. Operating procedure Steps Key operation Display Description 1 to 4 For moving to “FILTER”, see steps 1 to 4 in p.203. Select “DIFFER”...
Page 209: Setting Scaling
Setting Scaling Performing Manual Scaling Performing Manual Scaling p.109 As an example, here is an explanation of the procedure for setting the manual scaling type to “SPAN” and the inclination coefficient to “1.2”. Operating procedure Steps Key operation Display Description Press the key for two seconds to enter the FUNC mode.
Page 210 Automatically Setting Scaling Performing 1-point Scaling Performing 1-point Scaling p.110 Operating procedure Steps Key operation Display Description 1 to 5 For moving to “SCALE”, see steps 1 to 5 in p.207. Select “AUTO” as the scaling type. The current setting value is displayed on the sub-display. Press key to enter editing mode and the sub-display blinks.
Page 211 Performing 2-point Scaling Performing 2-point Scaling p.112 Operating procedure Steps Key operation Display Description 1 to 6 For moving to “SCALE” - “AUTO”, see steps 1 to 6 in p.207. Press the keys to select “2PT” and press the key. Press the key when the main display shows “POINT1”.
Page 212 Performing Thickness Scaling Performing Thickness Scaling p.114 Operating procedure Steps Key operation Display Description 1 to 5 For moving to “SCALE”, see steps 1 to 5 in p.207. Select “THICK” as the scaling type. The current setting value is displayed on the sub-display. Press key to enter editing mode and the sub-display blinks.
Page 213: Setting Hold
Setting Hold Setting the Hold Mode Setting the Hold Mode p.121 As an example, here is an explanation of the procedure for selecting the “PEAK” hold mode setting. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode.
Page 214 Setting Triggers Setting Triggers p.124 As an example, here is an explanation of the procedure for selecting the “TIMING” trigger type setting. Operating procedure Steps Key operation Display Description 1 to 5 For moving to “HOLD”, see steps 1 to 5 in p.211. Press the keys to select “TRIG”...
Page 215 Performing Hold with a Key Input Press the key on the Sensor Controller to enable the TIMING or RESET input. • TIMING input is ON while the key is pressed. • • RESET input is ON when the key is pressed. Note that the key input is disabled in the default setting.
Page 216 Setting a Trigger Delay Setting a Trigger Delay p.127 Operating procedure Steps Key operation Display Description 1 to 5 For moving to “HOLD”, see steps 1 to 5 in p.211. Press the keys to select “DELAY” and press the key. Enable the delay.
Page 217 Steps Key operation Display Description The decimal point is displayed. Press the key to move the decimal point. Determine the decimal point and then press the key. Press the key for two seconds to enter the RUN mode. ZW-7000 User's Manual Setting the Output Conditions...
Page 218: Setting The Zero Reset
Setting the Zero Reset Setting the Status Setting the Status p.128 As an example, here is an explanation of the procedure for selecting the “ON” (Enabled) zero reset type setting. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode.
Page 219 Setting the Offset Setting the Offset p.129 As an example, here is an explanation of the procedure for selecting the “10 mm” reference value setting. Operating procedure Steps Key operation Display Description 1 to 5 For moving to “ZERO”, see steps 1 to 5 in p.216. Press the keys to select “OFFSET”...
Page 220 Setting the Zero Reset Mode Setting the Zero Reset Type p.130 As an example, here is an explanation of the procedure for selecting the “REAL” zero reset type setting. Operating procedure Steps Key operation Display Description 1 to 5 For moving to “ZERO”, see steps 1 to 5 in p.216. Press the keys to select “TYPE”...
Page 221 Setting the Zero Reset Memory Setting the Zero Reset Memory p.131 As an example, here is an explanation of the procedure for selecting the “ON” (enabled) zero reset memory setting. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode.
Page 222: Setting The Banks
8-9 Setting the Banks Switching Banks Switching Banks p.88 As an example, here is an explanation of the procedure for setting BANK2. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode.
Page 223: Changing The Bank Mode
Changing the Bank Mode Changing the Bank Mode p.133 As an example, here is an explanation of the procedure for selecting the “NORMAL” bank mode setting. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode.
Page 224: Copying The Bank Settings
Copying the Bank Settings Copy the selected bank setting to another bank. Copying the Bank/System Settings p.134 As an example, here is an explanation of the procedure for copying the BANK1 setting to BANK4. Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC...
Page 225: Saving The Bank/System Settings
Saving the Bank/System Settings Save the bank/system settings to the Sensor Controller. Important • The settings of all banks are saved regardless of the currently selected bank number. • After you have made or changed settings, be sure to save the setup data. All settings will be deleted if you turn the power OFF without saving the data.
Page 226: Clearing The Bank Settings
Clearing the Bank Settings Clear (initialize) the setting of the currently selected bank. Clearing the Bank Settings p.136 Important Operations on the Sensor Controller do not initialize system settings and settings displayed in RUN mode. Operating procedure Steps Key operation Display Description Press and hold the...
Page 227: Setting Threshold Value
8-10 Setting Threshold Value 3-6 Setting Threshold Value p.92 There are two ways of setting the threshold value. Method Operating key Description TEACHING Perform the measurement and set the result as the threshold value. This is a convenient way when the upper or lower limit sample is available. Direct Set the threshold value by entering the numerical values directly.
Page 228 Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode. Press the key to select MEAS, then press the key. Press the key to select TASK1, then press the key. Press the key to select JUDGE, then press the key.
Page 229: Direct
Direct Set the threshold value by entering the numerical values directly. As an example, here is an explanation of the procedure for setting a HIGH threshold value by entering “40.000” directly. Operating procedure Steps Key operation Display Description 1 to 4 For moving to JUDGE, see steps 1 to 4 on p.226.
Page 230: Setting The System
8-11 Setting the System Display/set the system environment. Checking Information Display the set measuring cycle and information of the Sensor Controller and Sensor Head. Checking Information p.137 As an example, here is an explanation of the procedure for displaying the serial No. of the Sensor Head. Operating procedure Steps Key operation...
Page 231: Setting The Key Lock
Setting the Key Lock Setting the Key Lock p.139 Important Note that, moving to the key lock setting menu or moving between menu hierarchies are possible even when the key lock function is ON. Here is an explanation of the procedure for turning the key lock ON. Operating procedure Steps Key operation...
Page 232: Calibrating Sensor Head
Calibrating Sensor Head Calibrating Sensor Head p.63 Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode. (For details on the functions of the Mode switching key, see p.185.) Press the keys to select “SYSTEM”...
Page 233: Initializing Settings
Initializing Settings Initializing Settings p.140 Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode. Press the keys to select “SYSTEM” and press the key. Press the keys to select “INIT” and press the key.
Page 234: Setting The Synchronous Measurement Mode
Setting the Synchronous Measurement Mode Setting Measurement Mode of the Sensor p.139 Operating procedure Steps Key operation Display Description Press and hold the key for two seconds to enter the FUNC mode. Press the keys to select “SYSTEM” and press the key.
Page 235: Connecting Parallel I/O
8-12 Connecting Parallel I/O For detail of Connecting by Connecting Parallel I/O, refer to the following manual. 7-1 Connecting Parallel I/Oin Confocal Fiber Type Displacement Sensor User's Manual for Communi- cation Settings. ZW-7000 User's Manual Connecting Parallel I/O...
Page 236: Connecting With Ethercat
8-13 Connecting with EtherCAT For detail of Connecting by Connecting with EtherCAT, refer to the following manual. 7-2 Connecting with EtherCAT in Confocal Fiber Type Displacement Sensor User's Manual for Com- munication Settings. Connecting with EtherCAT ZW-7000 User's Manual...
Page 237: Connecting With Ethernet/Ip
8-14 Connecting with EtherNet/IP For detail of Connecting by Connecting with EtherNet/IP, refer to the following manual. 7-3 Connecting with EtherNet/IP in Confocal Fiber Type Displacement Sensor User's Manual for Com- munication Settings. ZW-7000 User's Manual Connecting with EtherNet/IP...
Page 238: Connecting By No-Protocol Communications
8-15 Connecting by No-protocol Communications For detail of Connecting by No-protocol Communications, refer to the following manual. 7-4 Connecting by No-protocol Communications in Confocal Fiber Type Displacement Sensor User's Manual for Communication Settings. Connecting by No-protocol Communications ZW-7000 User's Manual...
Page 239: Appendices
APPENDICES 9-1 Specifications and External Dimensions ..... . 238 9-2 Firmware Update ......... 252...
Page 240: Specifications And External Dimensions
μ The measurement range is higher 28 s than measurement cycle. Capacity value when OMRON standard mirror surface target is measured at the measurement center distance as the average of 16,384 times μ When connected with the controller for the Export Control Trade Ordinance (ZW-7000T), the minimum resolution is 0.25 m, regardless of the Sensor head or setting condition.
Page 241 External Dimensions l ZW-S7010/S7020/S7030 (Unit: mm) l Calibration ROM (Unit: mm) * This comes with the Sensor Head (ZW-S7010/S7020/S7030). Be sure to use a Calibration ROM together with the Sensor Head with the same serial number. ZW-7000 User's Manual Specifications and External Dimensions...
Page 242 Spot diameter l ZW-S7010 l ZW-S7020 l ZW-S7030 Specifications and External Dimensions ZW-7000 User's Manual...
Page 243: Sensor Controller
Sensor controller Specifications Item Specifications ZW-7000@ Input/output type NPN/PNP dual type Number of connected sensor heads Sensor head compatibility ZW-S70@@ Light source for measurement White LED LED Safety Risk Group 3 (IEC62471) Segment Main display 11-segment white display, 6 digits Display Sub-display 11-segment green display, 6 digits...
Page 244 Item Specifications ZW-7000@ External I/F Ethernet 100BASE-TX/10BASE-T, Non-procedure (TCP/UDP), EtherNet/IP EtherCAT EtherCAT exclusive protocol 100BASE-TX RS-232C Max. 115,200 bps -10 V to +10 V, output impedance: 100 Ω Analog Analog voltage output output (OUT V) terminal 4 mA to 20 mA, max. load resistance: 300 Ω Analog current output block (OUT A)
Page 245 Item Specifications ZW-7000@ Main functions Exposure time Automatic/Fixed 20 μs to 400 μs Measuring cycle Material setting Standard/Mirror/Rough surfaces Measurement item Height/Thickness of transparent object/Calculation Filtering Median/Average/Differentiation/High pass/Low pass/Band pass Output Scaling/Different holds/Zero reset/Logging for a measured value Display Measured value/Threshold value/Analog output voltage or current value/ Judgment result/Resolution/Exposure time/Internal logging condition /Peak amount of received light Number of configurable banks...
Page 246 Status indicators Mode Status Display Output Input RS-232C/ Ethernet 11-segment dis- ANALOG Judgment out- LIGHT OFF Zero play Output reset (HIGH/PASS/ LOW) Normal measurement Measurement Output Judgment Enabled Enabled Enabled result according to result measurement Non- KEEP Previous value result measurement CLAMP −...
Page 247 External Dimensions ZW-7000 (Unit: mm) EtherCAT communications specifications Item Specifications Communications standard IEC 61158 Type12 Physical layer 100BASE-TX (IEEE802.3) Connector RJ45 × 2 EtherCAT IN: EtherCAT input EtherCAT OUT: EtherCAT output Communications media Twisted pair cable Category 5 or higher (Straight, double-shielded cable comprising aluminum tape and braid is recommended.) Communications distance Distance between nodes: 100 m max.
Page 248: Pc Tools (Sysmac Studio)
PC tools (Sysmac Studio) (*3) Item Operating environment (*1) Operating system (OS) Windows XP (Service Pack 3 or higher, 32-bit version) Japanese or English Windows Vista (32-bit version) Windows 7 (32-bit/64-bit version) Windows 8 (32-bit/64-bit version) Windows 8.1 (32-bit/64-bit version) Windows 10 (32-bit/64-bit version) Windows computers with Intel®...
Page 249: Accessories
Accessories Extension fiber cable ZW-XF7002R/XF7005R (Unit: mm) * The following table lists cable lengths per models. Type Specification L (mm) ZW-XF7002R 2000 +40/0 ZW-XF7005R 5000 +100/0 Item Specifications ZW-XF7002R ZW-XF7005R Applicable Sensor ZW-7000@ Controller Applicable Sensor Head ZW-S70@@ Ambient temperature Operation: 0 to +50°C, Storage: -15 to +60°C Ambient humidity Operation, storage: 35 to 85%RH...
Page 250 Connection adapter (for connecting fiber cable) ZW-XFCM (Unit: mm) The connection adapter (ZW-XFCM) comes packed together with the extension fiber cable (ZW-XF70@@R), but the connection adapter alone can be purchased for maintenance. Fiber connector cleaner ZW-XCL 2.4±0.05 Dia. 29±0.1 151±0.1 (Unit: mm) Item Specifications...
Page 251 EtherCAT cable Product name Manufacturer Cable length (m) Model Size/number of cores Cable with connector at OMRON XS5W-T421-AMD-K (number of pairs): AWG22 both ends (RJ45/RJ45) XS5W-T421-BMD-K × 2P XS5W-T421-CMD-K XS5W-T421-DMD-K XS5W-T421-GMD-K XS5W-T421-JMD-K Cable with connector at OMRON XS5W-T421-AMC-K both ends (M12/RJ45)
Page 252 RS-232C cable ZW-XPT2 (for PLC/programmable terminal connection) 2000±150 (100) (20±5) 33.6 25.4 11.7 9-pin square 17-pin square connector connector plug type Vinyl insulated round cord 5.8 Dia. 12 cores (Conductor cross sectional area: 0.08 mm /Insulated outside diameter: 0.6 Dia.) (Unit: mm) ZW-XRS2 (for PC connection) 2000±150...
Page 253: Emc Directive Conformity
Important Secure a minimum bending radius (R) for the cable that is at least as large as the specification value. If the bending radius is smaller than the specification value, this can cause damage to the cable. Parallel cable ZW-XCP2E +140 2110 (13.1)
Page 254: Firmware Update
Firmware Update For information on how to obtain the latest version of the firmware, please contact your OMRON sales representative. After obtaining the latest version of the firmware, follow the procedure below to update the firmware. Important Do not turn OFF the power supply to the Sensor Controller during updating. The Sensor Controller would no longer start up properly.
Page 255: Performing The Update On Warp Engine Zw-7
Performing the Update on Warp Engine ZW-7 The most recent version of the software and PC Tool can be downloaded from the following website for OMRON members. Refer to the Member Registration Sheet that is enclosed with the Sensor. http://www.fa.omron.co.jp/zw Connect the the PC which is installed Warp Engine ZW-7 to ZW via Ethernet before operating.
Page 256 From the personal computer's Start menu, select [All Programs] - [OMRON] - [ZW] - [Warp Engine ZW-7]. The [Warp Engine ZW-7] screen is displayed. If Warp Engine ZW-7 fails to start up, a message and then the following screen is displayed.
Page 257 In this case, contact an OMRON branch or sales office about the firmware version before the update and the one in the write file.
Page 258 MEMO Firmware Update ZW-7000 User's Manual...
Page 259: Index
Index Median Filter Numeric 24 V input terminal block Terminal functions 29, 71 HIGH indicator Wiring Hold 29, 71 Clearing conditions 32-pole extension connector Signal functions Performing with Key Input Terminal functions Trigger Wiring Trigger Delay Analog output Icons Analog output terminal block Installation screw hole Terminal functions Wiring...
Page 260 Specifications Sensor Head Calibrate 35, 37, 63 External Dimensions Installation 25, 48 Interference Measuring range Names of parts Precautions for installation Specifications Spot diameter Setting Exposure Time Control Mode 100, 101, 102 Setting Measurement Items Calculation Height Thickness Setting the System Sensor Information Setting Threshold Value Direct...
Page 261 ZW-7000 User's Manual Index...
Page 262: Revision History
Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual. Cat. No. Z362-E1-01 Revision code Revision code Date Revision Contents April 2016 First edition Revision History ZW-7000 User's Manual...
Page 263 Buyer indemnifies Omron against all related costs or expenses. rights of another party. 10. Force Majeure. Omron shall not be liable for any delay or failure in delivery 16. Property; Confidentiality. Any intellectual property in the Products is the exclu-...
Page 264 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Automation Control Systems •...

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Zw-7000 series

Omron ZW-XC7 User Manual

Search from Settings

1 Basic Configuration

ZW-7000 Series Displacement Sensors

Basic Operation Flow

Basic Operations for Displaying Measurement Results

2 Installation and Connections

System Configuration

Part Names and Functions

Installation

Wiring

Installing the Sysmac Studio

3 Basic Operation

Launching a Project

Explanation of Screen Sections

Switching Operation Modes

Bank Switching

Perform the Zero Reset

Setting Threshold Value

Saving a Project

Operating with Sensor Controller

4 Settings for Function

Setting Sensing

Setting Measurement Items

Setting the Output Conditions

Setting the Banks

Setting the System

Setting Measurement Mode of the Sensor

5 Convenient Functions

Displaying Measured Values and Received Light Waveform

Selecting Measured Values to be Externally Output

Displaying Measured Values in Graphs

Saving Measured Values in a File

Displaying Saved Measured Values

Performing Internal Logging

Storing the Light Reception Wave Form in a File

Recovering Calibration ROM Data

Printing the Contents of Settings

Control Input Signal with PC Tool

6 Offline Settings

Performing Settings Offline

Starting a Project in Offline Mode

Changing between Online and Offline

Offline Debugging of the Sensor Control Program and Sensor Opera

Tion

7 Troubleshooting

Error Messages

Troubleshooting

Search from Menu Tree

Functions of Operating Keys

Digital Displays

Switching Operation Modes

Functions and Operations During Measurement

Setting Sensing

Setting Measurement Items

Setting the Output Conditions

Setting the Banks

Setting Threshold Value

Setting the System

Connecting Parallel I/O

Connecting with Ethercat

Connecting with Ethernet/Ip

Connecting by No-Protocol Communications

9 Appendices

Specifications and External Dimensions

Firmware Update

Index

Revision History

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Omron ZW-XC7