Hengstler Tico 772 Instruction Manual
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Hengstler Tico 772 Instruction Manual

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  • Page 1 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 1 06.07.2010 10:31:37...
  • Page 2 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 2 06.07.2010 10:31:37...

  • Page 3: Table Of Contents

    Table of Contents General Information 1.1 Information about the Operating Instructions 1.2 Explanation of symbols 1.3 Limitation of Liability 1.4 Copyright protection 1.5 Guarantee conditions 1.6 Customer Service Safety 2.1 Intended Use 2.2 Assembly, connecting, programming 2.3 Responsibilities of the machine/plant manufacturer and operator 2.4 Operator requirements 2.5 Hazards 2.6 Safety devices...
  • Page 4 Setup Operation 3.1 Dimension Sheet / Multifunction Counter Installation 3.2 Connecting the Multifunction Counter 3.3 Display Betriebsanweisungen_772_080909 engl_überarbeitet.indd 4 06.07.2010 10:31:37...
  • Page 5 Table of Contents 3.4 Keyboard functions 3.5 Overview of Operating Elements 3.6 Programming the Standard Function 3.7 Programming the Function Codes 3.8 Programming the Preset Modes 3.9 Prescaler Programming 3.10 Programming the (User) Times 3.11 Output of Device ID General Description 3.12 Adjusting the intensity of the backlight Multifunctional Counter...
  • Page 6 5.4 Programming the counter function codes Tachometer 6.1 Tachometer description 6.2 Signal diagrams - tachometer Table of Contents 6.3 Programming the tachometer function codes Timer 7.1 Timer description 7.2 Signal diagram – timer input signals 7.3 Signal diagrams – timer output signals 7.4 Programming the timer function codes Betriebsanweisungen_772_080909 engl_überarbeitet.indd 6 06.07.2010 10:31:38...
  • Page 7 Shift Counter 8.1 Shift counter description 8.2 Scroll between Total Sum and Partial Sums 8.3 Signal diagrams – shift counter input signals 8.4 Signal diagrams – shift counter output signals 8.5 Programming the shift-counter function codes Batch Counter 9.1 Batch counter description 9.2 Signal diagrams –...
  • Page 8 Table of Contents 11 Transport, Packaging, Storage 12 Maintenance and cleaning Betriebsanweisungen_772_080909 engl_überarbeitet.indd 8 06.07.2010 10:31:38...
  • Page 9 13 Trouble shooting 14 Spare Parts 15 Dismantling and Disposal Betriebsanweisungen_772_080909 engl_überarbeitet.indd 9 06.07.2010 10:31:38...
  • Page 10 16 Ordering Information 17 Accessories and spare parts Betriebsanweisungen_772_080909 engl_überarbeitet.indd 1 06.07.2010 10:31:38...

  • Page 11: General

    General Information 1 General Information Information about Operating Instructions These operating instructions provide important information about the operation and handling of the multifunctional counter. To ensure safe operation it is vital that the safety information and instructions be strictly observed. For Counters with interfaces Tico 773 and Tico 774 please see the amendment 2 772 069 The multifunction counter has been designed for industrial use and for installation in machinery or industrial plants.
  • Page 12 All local regulations applicable to safety and accident prevention must be adhered to for the installation and operation of this multifunction counter. Before starting any work on the machine/plant, the operating instructions and in particular, the Safety chapter and the respective safety information must be fully read. These operating instructions are an integral part of the product and must be maintained in the direct vicinity of the machine/plant and in a place that is readily accessible for the operating staff.
  • Page 13 General Information Programming of the user times Programming of the prescaler Programming of the presets Before commissioning the multifunction counter, consider locking-out functions not required for regular operation. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 1 06.07.2010 10:31:38...

  • Page 14: Explanation Of Symbols

    Explanation symbols The warnings in these operating instructions are designated by symbols. Signal words at the beginning of the warnings indicate the severity of a safety hazard. These notes have to be observed by all means, and all actions have to be taken with utmost care so as to prevent any accidents or damage or personal injury.
  • Page 15 General Information General Information Note! This symbol indicates a potentially hazardous situation, which may lead to damage to property or to the environment if preventative action is not taken. Tips and recommendations This symbol is used to point out to useful tips, recommendations and information for optimal operation.

  • Page 16: Copyright Protection

    Improper use Employment of unskilled or untrained personnel Modifications or changes to the multifunction counter Opening of the multifunction counter We reserve the right to make changes or modifications to the design, specifications or options without notice. actual product may not appear exactly as illustrated in this manual. Copyright protection The operating instructions must be treated confidentially and used exclusively by the personnel responsible...

  • Page 17: Guarantee Conditions

    General Information Guarantee conditions Our guarantee conditions are available for download from our homepage at www.hengstler.com – DOWNLOAD – General Terms & Delivery Terms. Customer Service Our customer service is available to provide technical information and assistance for our customers. Detailed information on your responsible contact partner is given on our homepage (www.hengstler.com) under...

  • Page 18: Safety

    Safety Safety This section provides an overview of important consideration to ensure the safe and trouble-free operation of your counter. Non-adherence to these instructions may result in serious injury or death. Intended The multifunctional counter is exclusively designed and constructed for the intended use and purposes described herein.

  • Page 19: Assembly, Connecting, Programming

    Claims for damages resulting from any kind of misuse shall be expressly excluded. Safety Assembly, connection, programming The multifunction counter is built and tested in accordance with IEC/EN 61010-1, Protection Class II – Safety Measures for Electronic Measuring Equipment. They have left the factory in a condition that is in compliance with all safety-relevant requirements.
  • Page 20 Safety • Installation and assembly shall be carried out by skilled and trained electricians only. • Do not connect or disconnect a multifunction counter while it is in contact with a live current. Always dis- connect the main power supply before connecting or disconnecting the multifunction counter. •...
  • Page 21 • If safe operation is impaired, make the multifunction counter inoperable and secure it against inadvertent operation. • Scope of applications: industrial processes and controls. Overvoltage across the terminals must be limited to the values specified in overvoltage category II. •...
  • Page 22 Safety Danger! The party responsible for the commissioning of the multifunction counter must take precautions to ensure the safe operation of the device. • The party responsible for the commissioning of the multifunction counter is responsible for the preparation of operating instructions including: Description of functions according to the programming of the multifunction counter;...

  • Page 23: Responsibilities Of The Machine/Plant Manufacturer And Operator

    Safety Responsibilities of machine/plant manufacturer and operator Multifunctional counters are designed for installation and use in machines/plants. Therefore, the manufacturer and operator of the machine/plant are subject to the legal obligations concerning occupational safety and health. Besides the safety notes given in these operating instructions, the relevant rules and regulations concerning safety and the prevention of accidents, and the applicable environmental requirements have to be met.
  • Page 24 Safety may arise at the place of operation. This risk assessment shall be documented in the form of operating instructions for the machine/plant. • The machine/plant manufacturer and operator are responsible for regularly checking local occupational safety and health requirements and, if required, making appropriate revisions to the application instructions.

  • Page 25: Operator Requirements

    Safety Operator requirements Warning: Danger of personal injuries if handled by insufficiently qualified staff! Improper handling may cause severe personal injuries and damage to property. • Actions requiring special skills must be carried out only by trained personnel as designated in these instruc- tions.

  • Page 26: 2.5 Hazards

    Safety following staff qualification requirements have been defined various scopes activities: • Instructed personnel These persons have been instructed by the operator with regard to the tasks assigned and the potential hazards caused by improper handling. • Skilled personnel Due to their educational and professional skills, know-how and experience, as well as due to their knowledge of the relevant regulations, these persons are capable of executing their assigned tasks and recognize...
  • Page 27 Safety The safety information and warnings in these instructions must be observed in order to reduce the risk of hazards or injury. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 2 06.07.2010 10:31:38...
  • Page 28 Safety Danger! Lethal hazard of electric shock! Any contact with live currents presents a direct lethal hazard. Damages to the insulation or individual components present a potential lethal hazard. • event damage insulation, immediately disconnect power supply initiate appropriate repair work.
  • Page 29 Safety • Before commencing your work electrical system, disconnect from main power supply check that longer carries live currents. • Prior conducting maintenance, cleaning repair work, disconnect main power supply secure against inadvertent engagement. • short-circuit bypass/jump fuses. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 2 06.07.2010 10:31:38...

  • Page 30: Safety Devices

    Safety Safety devices Warning! Lethal hazard by non-functional or non-existent safety devices! Safety devices must be installed to ensure operational safety. The multifunction counter does not include any installed safety devices. These safety devices must be installed externally. Protect the electrical supply of the multifunction counter by means of external fuses (see Chapter 10, Technical Data).
  • Page 31 Safety Betriebsanweisungen_772_080909 engl_überarbeitet.indd 3 06.07.2010 10:31:38...
  • Page 32 Setup and Operation Setup Operation Display Operating keys Flat gasket Bracket Enclosure Plug for DC or sensor supply; Electronic inputs and outputs Connection terminal AC supply and relay contacts Betriebsanweisungen_772_080909 engl_überarbeitet.indd 32...
  • Page 33 Setup and Operation Circuit diagram 06.07.2010 10:31:39 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 33 06.07.2010 10:31:40...
  • Page 34 Setup and Operation Dimension Sheet Installation Multifunction Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 34 06.07.2010 10:31:40...
  • Page 35 Setup and Operation Connecting Multifunction Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 35 06.07.2010 10:31:40...
  • Page 36 Setup and Operation VDC 2 relays / 2 transistors VAC 2 relays / 2 transistors Betriebsanweisungen_772_080909 engl_überarbeitet.indd 36 06.07.2010 10:31:40...
  • Page 37 Setup and Operation VDC 1 relays / 2 transistors VAC transformer 1 Relays / 2 transistors Betriebsanweisungen_772_080909 engl_überarbeitet.indd 37 06.07.2010 10:31:40...
  • Page 38 Setup and Operation VDC 2 transistors VAC 2 transistors Betriebsanweisungen_772_080909 engl_überarbeitet.indd 38 06.07.2010 10:31:40...
  • Page 39 Setup and Operation VAC switching power supply 2 relays / 2 transistors VAC switching power supply 1 relay / 2 transistors Betriebsanweisungen_772_080909 engl_überarbeitet.indd 39 06.07.2010 10:31:41...
  • Page 40 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet.indd 40 06.07.2010 10:31:41...
  • Page 41 The plug has to be disconnected from the counter before the cables Setup and are fastened by means of screws or screw- Operation type terminals. Do not connect the encoder to a direct current line voltage without protective circuit for EMC. For cable lenths >...
  • Page 42 Setup and Operation For DC-Versions: When switching on the device in PNP-Mode, a short signal is applied to inputs A,B,C and the application input. To suppress the pulse in TTL-Mode, each input should be connected to 10 kOhm resistor and the 0 V When switching on the device a short signal is applied to the application output.
  • Page 43 Setup and Operation Transmissive Negative: white figures on black background Transmissive red: red figures on black background Transmissive green: green figures on black background Betriebsanweisungen_772_080909 engl_überarbeitet.indd 43 06.07.2010 10:31:41...
  • Page 44 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet.indd 44 06.07.2010 10:31:41...
  • Page 45 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet.indd 45 06.07.2010 10:31:41...
  • Page 46 Setup and Operation functions Enter DOWN SHIFT Programming pressed together with POWER (keep keys pressed switch device) Selects standard functions Sets function codes Betriebsanweisungen_772_080909 engl_überarbeitet.indd 46...
  • Page 47 Setup and Operation Selects data (Article code No.), manufacturing date, serial number,...) Sets User Times 06.07.2010 10:31:42 During Programming Function Codes Display function code Switches between function code text function code number During Operation Sets reset Betriebsanweisungen_772_080909 engl_überarbeitet.indd 47...
  • Page 48 Setup and Operation Sets preset Sets preset Sets preset Sets prescaler 06.07.2010 10:31:44 Additional function shift batch counters Betriebsanweisungen_772_080909 engl_überarbeitet.indd 48...
  • Page 49 Setup and Operation Switches between total partial sums and/or count value totalizer batch counter Additional functions timers Timer start (If enabled with function code F15) Timer stop (If enabled with function code F15) Additional functions backlight adjustment menu versions (hold for 5 seconds) Adjust intensity (brighter or darker)
  • Page 50 Setup and Operation Save back display mode (press within 15 seconds) 06.07.2010 10:31:44 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 50...

  • Page 51: Overview Of Operating Elements

    Setup and Operation Overview Operating Elements Betriebsanweisungen_772_080909 engl_überarbeitet.indd 51 06.07.2010 10:31:45...
  • Page 52 Setup and Operation Programming Mode Standard Funct. Function parameters: Betriebsanweisungen_772_080909 engl_überarbeitet.indd 52 06.07.2010 10:31:45...

  • Page 53: Programming The Standard Function

    Setup and Operation Pulse counter Operat. Mode Count frequency Tachometer Decimal point Reset Behavior Timer Set/Reset-Mode Output Memory Shift counter Display-Mode Keylock Batch counter Output signals npn/pnp selection Applic. Input/Output + many other function parameters Programming the Standard Function The device described here is a multifunctional counter, which can be programmed for a variety of functions and applications, i.e.
  • Page 54 Setup and Operation Programming mode Change function setting: Save, return to counter operation Keep pressed and switch Power on press press simultaneously Betriebsanweisungen_772_080909 engl_überarbeitet.indd 54 06.07.2010 10:31:45...
  • Page 55 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet.indd 55 06.07.2010 10:31:45...
  • Page 56 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet.indd 56 06.07.2010 10:31:45...

  • Page 57: Programming The Function Codes

    Setup and Operation Programming the Function Codes The function codes (system parameters) are used to program the function and behavior of the inputs and outputs, as well as the behavior of the device in its adjusted basic mode. The selection options are described in detail in Chapters 5 to 9.
  • Page 58 Setup and Operation Change between Text Display Numerical Display In the function code Programming Mode, the first row shows the name of the function code in the form of text (7-segment display). The second row shows the selectable option in a text form. By simultaneously pressing the Up and Down buttons, the display in the first row changes to a numerical display;...
  • Page 59 Setup and Operation The factory default setting is designated with an asterix *. Programming the Preset Values By simultaneously pressing the E + Up, E + Down or E + Shift key you can change to the Preset programming mode: Use the shift key in the programming mode to change a setting position.
  • Page 60 Setup and Operation 06.07.2010 10:31:46 If no key is pressed for more than 16 seconds in the programming mode, the counter will automatically return to the display mode. In this case, however, no entries will be saved except the last value saved with the E-key. Set the preset value to 0 by pressing Up and Down keys simultaneously.

  • Page 61: Prescaler Programming

    Setup and Operation Set Preset 06.07.2010 10:31:48 Prescaler programming By pressing the Up + Shift keys simultaneously you can change to the Prescaler Programming Mode. In the Programming mode, the position to be changed is selected by means of the shift key. The selected position will start flashing.
  • Page 62 Setup and Operation On leaving the programming mode, all the presets are recalculated because not all the values may be attained with a prescaler value of >1. Therefore, the presets have to be checked and corrected as necessary after setting the prescaler. If no key is pressed for more than 16 seconds in the programming mode, the counter will automatically return to the display mode.

  • Page 63: Programming The (User) Times

    Setup and Operation press press press press set to 01.0000 Set prescaler 3.10 Programming the user times For programming the signal time for monostable (timed) output signals, 9 fixed signal times between 0.02 s and 10 s are available. In addition, three different signal times between 0,01s and 599,99s can be set by the user.
  • Page 64 Setup and Operation 06.07.2010 10:31:49 Save and go to the next Programming mode Select a position: Set position user setting; after user (starts flashing) return to display mode Keep pressed and switch press press press Power on simultaneously Betriebsanweisungen_772_080909 engl_überarbeitet.indd 64...

  • Page 65: Output Of Device Id

    Setup and Operation 06.07.2010 10:31:50 3.11 Output Device This function is used to retrieve ID data, e.g. article numbers and various manufacturing information. Output mode Change to the next output Return to counter operation Betriebsanweisungen_772_080909 engl_überarbeitet.indd 65...
  • Page 66 Setup and Operation Keep pressed and switch Power on simultaneously press press Betriebsanweisungen_772_080909 engl_überarbeitet.indd 66...
  • Page 67 Setup and Operation 06.07.2010 10:31:50 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 67...

  • Page 68: Adjusting The Intensity Of The Backlight 43 4 General Description

    Setup and Operation 3.12 Adjusting intensity backlight For counters that come with a backlight you have the possibility to adjust the intensity of their backlight. To adjust the backlight, press SHIFT for more than 5 seconds. The display then shows: By pressing the UP or DOWN key the display gets brighter or darker.
  • Page 69 General description of the multifunction counter Save and going back to Go to the adjustment menu Adjust intensity display mode press > 5 s press press within 15 s 4 General description of the multifunction counter The following description is applicable for all standard settings. Special functions and configurations can be found in the appropriate chapters of this manual.
  • Page 70 General description of the multifunction counter The “Prescaler” is a multiplier. Each input pulse is multiplied by the adjustment factor. Prescaler The display shows integers only. After a reset the counter is completely reset to 0; this also includes the non-visible value of < 1. ulse At a prescaler of >1 not all the values are selectable.
  • Page 71 General description of the multifunction counter The Prescaler is used, for example, to convert counter pulses into meaningful units, to adapt the units of measurements (e.g. cm-pulses to inch-pulses), or to compensate for worn out measuring wheels. Formula: PSC = Desired/nominal display / number of pulses Example: Flowmeter 173 pulses per100 liters;...
  • Page 72 General description of the multifunction counter Counter The counter is fitted with 3 counter and control inputs and an application input (see below). These inputs are assigned various counter or control functions by means of function code settings. ntrol uts: Input The input logic can be programmed to NPN or PNP, each at the 8V-level or TTL level;...
  • Page 73 General description of the multifunction counter Reset/Set: Manual setting via keys (lockable) Electronic setting via control input (and/or application input) Automatic programming after reaching the main Preselection Programmable Power-On Reset Depending on the function code the counter is: 1.) Reset: reset to 0 P 2 is the main Preset (preselect) value During unidirectional counting the counter will add up.
  • Page 74 General description of the multifunction counter Independently the counter can be reset to Preset value 0 via the application input (see below). Exception: Tachometers do not have a reset/set function Betriebsanweisungen_772_080909 engl_überarbeitet.indd 74 06.07.2010 10:31:51...
  • Page 75 General description of the multifunction counter Static/dynamic Static reset: Reset over the entire pulse width of the reset pulse Dynamic reset: Reset via the active edge; thereafter, counter operation is possible independently of the pulse width of the reset pulse. eset: Exception: Tachometers do not have a reset/set function Teach...
  • Page 76 General description of the multifunction counter The inputs A and B are limited to 60 kHz. Input The Application Input is limited to 6 kHz. ping Following maximum input frequencies are not to be exceeded: (Att enuation) Phasediscriminator single evaluation: A and B each 30 kHz (TTL 15 kHz) Phasediscriminator double evaluation: A and B each 30 kHz (TTL 15 kHz) Phasediscriminator quadruple evaluation: A and B each 15 kHz (TTL 15 kHz) Unidirectional counting and directional input: Input A 60 kHz (TTL 15 kHz)
  • Page 77 General description of the multifunction counter (See technical data - chapter 10) Betriebsanweisungen_772_080909 engl_überarbeitet.indd 77 06.07.2010 10:31:51...
  • Page 78 General description of the multifunction counter P 1 and P 2 are available as relay changeover contacts and electronic output signals Signals: (PNP). P 0 is available as an electronic output signal across the application output (PNP). If a signal is active, this will be shown on the LCD display. Optionally, the multifunctional counter can be set to have the display flash if one or all the preset values are acive.
  • Page 79 General description of the multifunction counter During normal operation the relay is energized if the signal is active. Signals This behavior can also be inverted (also applicable to the transistor outputs). tive n/off Depending on the standard function, up to 11 (eleven) functions can be assigned to the Application application input/output.
  • Page 80 General description of the multifunction counter All keyboard functions can be locked (latched) individually Application (Reset, P 0, P 1, P 2, Prescaler) keyl Lock mode: release after 10s, complete keylock or keylock depending on keylock input (application ock: input) After setting up the system, lock all the keyboard functions you do not want to be changed by the user.

  • Page 81: Pulse Counter

    Pulse counter Description Pulse Counter (Supplementing the General Description in Chapter 4) Counter mode The following counter modes can be selected: Unidirectional counting, adding or subtracting; Unidirectional counting with directional input; Differential counting, summation (totalizing) or phase discriminator (quad) with single, double or quadruple evaluation. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 81 06.07.2010 10:31:51...
  • Page 82 Pulse counter 1.) coincidence signal: The counter operates in the coincidence mode, i.e. output Output signals signals are activated after reaching the Preset value for the programmed period mode of time. operati 2.) Trail: P 2 and P 0 are under coincidence operation; they operate as described in item A.
  • Page 83 Pulse counter Intermediate Depending on the application it may become necessary to isolate the main signal during the reset, e.g. when the first material lengths or certain lengths showing material defects have to be cut on length-cutting systems. The additional totalizer sums up all values, even if the main counter is continually reset. Additional The shift key can be used to switch between the counter reading and the total sum.
  • Page 84 Pulse counter Prescaler The prescaler output is an application output. With each increase of the counter reading the number of output pulses corresponds to the respective number of increments. The pulse length of the prescaler output corresponds to a frequency of 500 Hz. -out: When using the prescaler output the max.
  • Page 85 Pulse counter Application Latch/Reset is an application input. If the counter is reset via the application input, the counter reading is held constant. The counter continues to remain fully functional and ch/Reset operates in the background mode. During the next reset the current (updated) value will be shown on the display.
  • Page 86 Pulse counter Signal diagrams input signals (PNP-Logic) Betriebsanweisungen_772_080909 engl_überarbeitet.indd 86 06.07.2010 10:31:51...
  • Page 87 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 87 06.07.2010 10:31:52...
  • Page 88 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 88 06.07.2010 10:31:51...
  • Page 89 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 89 06.07.2010 10:31:52...
  • Page 90 Pulse counter Phase discriminator (F1 = QUAd r) = 6 Change of rotating direction Channel A Channel B Input C Reset (dynamic) Counter reading single 1 Evaluat. (F2=0) Counter reading double1 Evaluat. (F2=1) Counter reading quad. 5 6 7 8 9 10 11 12 13 14 15 16 17 17 16 15 14 13 0 -1 -2 -3 -4 Evaluat.

  • Page 91: Signal Diagrams - Counter Output Signals

    Pulse counter Signal diagrams Output signals Output signals monostable (timed) Coincidence signals P0 (F10), P1 (F11), P2 (F12) monostable (timed) Betriebsanweisungen_772_080909 engl_überarbeitet.indd 91 06.07.2010 10:31:52...
  • Page 92 Pulse counter Preset 0 Preset 1 Preset 2 Counter reading Signal time P1 (Relay) Signal time P2 (Relay) Signal P0 electronic time Application output Signal time P1 electronic Signal time P2 electronic Betriebsanweisungen_772_080909 engl_überarbeitet.indd 92 06.07.2010 10:31:53...
  • Page 93 Pulse counter Output signals bistable (latching) Coincidence signal time P0 (F10) monostable P1 (F11), P2 (F12) bistable Counter reading bistable P1 (Relay) bistable P2 (Relay) Signal P0 electronic time Application output bistable P1 electronic bistable P2 electronic Betriebsanweisungen_772_080909 engl_überarbeitet.indd 93 06.07.2010 10:31:53...
  • Page 94 Pulse counter Trail Preset P0 (F10) Coincidence signal monostable, P1 (F8+F11) trail signal, symmetrical, P2 (F12) Coincidence signal monostable Betriebsanweisungen_772_080909 engl_überarbeitet.indd 94 06.07.2010 10:31:53...
  • Page 95 Pulse counter Range signals P0 (F10) Coincidence signal monostable P1 + P2 range signal Betriebsanweisungen_772_080909 engl_überarbeitet.indd 95...
  • Page 96 Pulse counter Counter reading P1 (Relay) P2 (Relay) Signal time P0 electronc Application output P1 electronic P2 electronic Betriebsanweisungen_772_080909 engl_überarbeitet.indd 96 06.07.2010 10:31:53...
  • Page 97 Pulse counter 06.07.2010 10:31:54 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 97...

  • Page 98: Programming The Counter Function Codes

    Pulse counter Programming the counter function codes Programming mode Change function setting Save and change to Return to display mode next function Keep pressed press press press simultaneously The function codes are displayed as text in row 1. By turn Power On pressing both keys simultaneously you can change to Alternative display the numerical display (F 0 to F 35).
  • Page 99 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 99...
  • Page 100 Pulse counter 06.07.2010 10:31:55 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 10...
  • Page 101 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 101...
  • Page 102 Pulse counter 06.07.2010 10:31:55 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 10...
  • Page 103 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 103 06.07.2010 10:31:56...
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  • Page 108 Pulse counter 06.07.2010 10:31:57 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 10 06.07.2010 10:31:58...
  • Page 109 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 109...
  • Page 110 Pulse counter 06.07.2 10:31:5 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 11 06.07.2010 10:31:58...
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  • Page 116 Pulse counter 06.07.2 10:31:5 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 11 06.07.2010 10:31:58...
  • Page 117 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 11...
  • Page 118 Pulse counter 06.07.2010 10:31:59 F24 - F27 are applicable to multifunction counters with a USB or Ethernet interface. Consult the supplement included with those versions. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 11 06.07.2010 10:32:00...
  • Page 119 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 119 06.07.2010 10:32:00...
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  • Page 121: Tachometer

    Tachometer 6 Tachometer Tachometer Description (Supplementing the General Description given in Chapter 4) A tachometer measures the period (PNP: time from one rising edge to the next one); NPN: Operation: time period from a falling edge to the next one), and converts and displays this time in 1/sec or 1/min.
  • Page 122 Tachometer The tachometer uses the following limit values: Output signals P 1 and 2 are limit (range) signals Mode Output-Signal 1 is active at the displayed value of < P 1 and Output-Signal 2 is active at the displayed value of > P 2 operati Output-Signal 0 is active at the displayed value of >...
  • Page 123 Tachometer Signal diagram Output signals Betriebsanweisungen_772_080909 engl_überarbeitet.indd 123...
  • Page 124 Tachometer Betriebsanweisungen_772_080909 engl_überarbeitet.indd 12 06.07.2010 10:32:00...
  • Page 125 Tachometer 06.07.2010 10:32:01 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 125...

  • Page 126: Programming The Tachometer Function Codes

    Tachometer Programming the tachometer function codes Programming mode Change function setting Save and change to Return to display mode next function Keep pressed and press press press simultaneously turn Power On The function codes are displayed as text in row 1. By Alternative display of pressing both keys simultaneously you can change to Function code:...
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  • Page 140 Tachometer F24 - F27 are applicable to multifunction counters with a USB or Ethernet interface. Consult the supplement included with those versions. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 14 06.07.2010 10:32:05...
  • Page 141 Tachometer Betriebsanweisungen_772_080909 engl_überarbeitet.indd 14 06.07.2010 10:32:05...

  • Page 142: Timer

    Timer 7 Timer Timer Description (Supplementing the General Description in Chapter 4) Function: The timer counts seconds, minutes or hours. Depending on the resolution (see below) the smallest units to be recorded are 0,1 ms. Combined with the prescaler (see below), quantities can be measured as a function of time.
  • Page 143 Tachometer Betriebsanweisungen_772_080909 engl_überarbeitet.indd 14 06.07.2010 10:32:05...
  • Page 144 Timer Prescaler: During the timer operation the prescaler has to be disabled or set to 01,0000. The prescaler can be used to record quantities, provided that the quantity per time unit is known and constant. Example: A volume of 3 liters per second is supplied. Settings: Time format “seconds”, prescaler 3,0000 Display: Supplied volume in liters as a function of time.
  • Page 145 Timer Manual Start The Start / Stop function can be set via the keyboard. Start: Press the UP button for 0.5s Stop Stop: Press the DOWN button. keyboar Betriebsanweisungen_772_080909 engl_überarbeitet.indd 145...
  • Page 146 Timer A coincidence signal: The timer operates in the “coincidence” mode, i.e. the output Output signals are enabled for the programmed period of time after reaching the selected preset value B trail signal: P 2 and P 0 operate in the “coincidence” mode, i.e. the gnals –...
  • Page 147 Timer Additional The additional totalizer is used to sum up all the times (even after repeated resetting of the main counter). The totalizer is reset separately. talizer Signal Diagrams Input signals Betriebsanweisungen_772_080909 engl_überarbeitet.indd 147...
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  • Page 151: Programming The Timer Function Codes

    Timer 06.07.2010 10:32:07 Signal Diagrams Output signals The output signals of the timer can be derived from the pulse counter (see 5.3) or, respectively, batch counter (see 9.2) functions. Programming the Timer Function Codes Programming mode Change function Save and change to Return to display setting mode next function...
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  • Page 179 Timer F24 - F27 are applicable to multifunction counters with a USB or Ethernet interface. Consult the supplement included with those versions. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 179 06.07.2010 10:32:13...
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  • Page 182 Shift Counter 8 Shift Counter Shift Counter Description (Supplementing the general description under 4) 2-shift counters enable the acquisition of 2 separate partial sums. Function: Counter input A acts on partial sum 1, whereas counter input B acts on partial sum 2.
  • Page 183 Shift Counter operati The counter operates in the “coincidence” mode, i.e. the output signals are Output signals enabled for the programmed period of time after reaching the selected Preset value. mode The total sum acts on Preset 0 Partial sum 1 acts on Preset 1 operati Partial sum 2 acts on Preset 2 After a reset at input C, both partial sums and the total sum are reset.
  • Page 184 Shift Counter The totalizer sums up all the input pulses, even if the partial sums and the total sum Totalizer are reset. The totalizer can only be reset manually. Scrolling between Total Partial Sums The Shift key is used to scroll between the total sum and partial sums 1 and 2.
  • Page 185 Shift Counter Signal diagrams Inputs (PNP Logic) Adding/Adding (F1= A A r) Input A Input B Counter reading Partial sum 1 Partial sum 2 Total sum 1 2 3 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 185 06.07.2010 10:32:14...
  • Page 186 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 186 06.07.2010 10:32:14...
  • Page 187 Shift Counter Adding/Subtracting (F1= A S r) Input A Input B Counter reading Partial sum 1 Partial sum 2 Total sum 1 0 1 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 18...
  • Page 188 Shift Counter 06.07.2010 10:32:15 Signal Diagrams Output signals Output signals - monostable Coincidence signals P 0/Total Sum (F10), P 1/Partial sum 1 (F11), P 2/Partial sum 2 (F12) monostable Betriebsanweisungen_772_080909 engl_überarbeitet.indd 188 06.07.2010 10:32:16...
  • Page 189 Shift Counter Preset 1 Preset 2 Preset 0 Counter reading Partial sum1 Partial sum 2 Total sum Signal time P1 (Relay) Signal time P2 (Relay) Signal P0 electronic time ( Application output ) Signal time P1 electronic Signal time P2 electronic 06.07.2010 10:32:15 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 189...
  • Page 190 Shift Counter Programming the Shift Counter Function Codes Programming mode Change function Save and change to next Return to display setting mode function Keep pressed and press press press simultaneously turn Power On The function codes are displayed as text in row 1. By Alternative display of pressing both keys simultaneously you can change to Function codes...
  • Page 191 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 191 06.07.2010 10:32:16...
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  • Page 211 Shift Counter 06.07.2 10:32:2 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 211 06.07.2010 10:32:21...
  • Page 212 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 21...
  • Page 213 Shift Counter F24 - F27 are applicable to multifunction counters with a USB or Ethernet interface. Consult the supplement included with those versions. 06.07.2010 10:32:20 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 213 06.07.2010 10:32:21...
  • Page 214 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 21...
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  • Page 217 Batch Counter 9 Batch Counter Batch Counter Description (Supplementing the general description in Chapter 4) Preset 2 is the main Preset setting. Function: Preset 1 is the Batch Preset or, respectively, the preset value of the 2nd totalizer. In the batch operation the batch counter counts how often the main Preset is activated.
  • Page 218 Batch Counter The counter operates in the coincidence mode, i.e. the output signals are Output signals enabled for the programmed duration when the selected preset value is reached. Mode Operati The Prescaler output is an application output. Prescaler With each increase of the counter reading the number of output pulses corresponds to the respective number of increments.
  • Page 219 Batch Counter Signal Diagrams Inputs Outputs Unidirectional count (F1 = C G r), Batch counter (F19 = batch), Preset 2 (Main Preset = 5, Preset 1 (Batch Preset) = 3 Input A Counter input Reset Reset Reset Preset 2 Preset 1 Counter Reading Batch Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 219...
  • Page 220 Batch Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 220 06.07.2010 10:32:21...
  • Page 221 Batch Counter Programming the Batch Counter Function Codes Programming mode Change function Save and change to next Return to display setting mode function Keep pressed and press press press simultaneously turn Power On The function codes are displayed as text in row 1. By Alternative display of pressing both keys simultaneously you can change to Function codes...
  • Page 222 Batch Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 22...
  • Page 223 Batch Counter 06.07.2010 10:32:23 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 223...
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  • Page 243 Batch Counter 06.07.2010 10:32:27 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 243...
  • Page 244 Batch Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 244 06.07.2010 10:32:28...
  • Page 245 Batch Counter 06.07.2 10:32:2 F24 - F27 are applicable to multifunction counters with a USB or Ethernet interface. Consult the supplement included with those versions. Betriebsanweisungen_772_080909 engl_überarbeitet.indd 245...
  • Page 246 Batch Counter Betriebsanweisungen_772_080909 engl_überarbeitet.indd 246 06.07.2010 10:32:28...
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  • Page 248 Technical Data 10 Technical Data General Display LCD reflective, Transflective Positive: black figures on back lit background Transmissive Negative: white, red or green figures on black background 2 lines, counter reading/presettings 6-digits; decimal point (up to 4 decimals) Digit hight 1st line 9.3 mm;...
  • Page 249 Technical Data Current 12 ... 30 VDC < 200 mA, consu 24 VAC < 250 mA; including sensor supply mption 115/230 VAC < 50 mA; incl. sensor supply 90 - 260 VAC < 400 mA; incl. sensor supply Power < 5 W consu mption Duty cycle...
  • Page 250 Technical Data Cable cross-section 1...1.5 mm² with wire-end sleeves Amplitude threshold < 2 V and > 8 V or < 1 V and > 4 V at TTL-level amplitude max. 40 VDC Active edge programmable positive for PNP-input, negativ for NPN-input Input resistance approx.
  • Page 251 Technical Data Betriebsanweisungen_772_080909 engl_überarbeitet.indd 251 06.07.2010 10:32:28...
  • Page 252 Technical Data automatic reset after reaching Preset 2, (No pulse losses at max. counter frequency due to automatic reset function). via application input (programmable) and programmable Power-On Reset Set function Setting to Preset 0 (independent of reset) Display and Preset Range - 999 999 up to + 999 999 Warning signal Display flashes when preset 0, 1 or 2 are active...
  • Page 253 Technical Data Current load of the outputs (Sensor 12-24 VDC, Out 1, Out 2, Application-Output) is not allowed to exceed 65 mA in sum. Counter Counter mode of Unidirectional; adding or subtracting; directional input; operation Input A,B Differential operation, add / sub; Summation (Totalizing) add / add;...
  • Page 254 Technical Data Shift Counter Counter Mode of Operation Differential counting add/sub, totalizing add/add Tachometer Measuring Principle Period (cycle) measurement (1/Tau) Time base Min. frequency 1 Hz or 0,1 Hz Limit values 2 alarms with programmable startup suppression + 1 additional upper limit value on the application output Tachometer Unidirectional add oder sub;...
  • Page 255 Technical Data mode of operation Differential add / sub; totalizing add / add; Phase discriminator single, double or quadruple evaluation, A / B or (A-B) / A % Application Input/Output Output: Preselect 0-out, Direction-out Input: addtl. counter input add / sub, Keylock, Hold, Teach in Accuracy of the Time base: ±...
  • Page 256 Technical Data Application Input/Output Output: Preselect 0-out Input: addlt. Run, Stop, Reset, Set, Keylock, Hold, Teach in Accuracy of the timer Time base: ± 30 ppm Start / Stop-point in time: 16 µs / 16 ms (not damped / damped) Resolution: 100 µs = 100 ppm Total tolerance...
  • Page 257 Technical Data Climate 40°C / 93% rel hum. class 4K4H, EN 60 068-2-78 25 - 50°C / 93% rel hum., cyclic, EN 60 068-2-38 Degree of protection IP 65 front side; EN 60529 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 257 06.07.2010 10:32:28...
  • Page 258 Technical Data IP 20 terminals Vibration resistance 10 m/s² (10 ... 150 Hz); IEC 60 068-2-6 Shock resistance 100 m/s² (18 ms); IEC 60 068-2-27 Resistence to chemicals Frontfoil acc. to DIN 42 115-2 Approvals UL, CSA (pending) RoHS compliant Mechanical Data Installation...
  • Page 259 11 Transport, Packaging, Storage / 12 Maintenance and cleaning 11 Transport, Packaging, Storage Note! Damage may be caused by improper transport! Improper transport may cause considerable damage. Do not remove packaging before assembly and installation. The packaging offers from ideal protection against mechanical damage and loss of parts, such as the plugs or operating instructions.
  • Page 260 The front side may be cleaned with commercially available household detergents. For additional enviromental protection, a flexible transparent face plate protector is available as an accessory.. 13 Trouble shooting 13 Trouble shooting Warning! Danger of injuries due to improper fault correction! Improper fault correction may cause serious damage or personal injury.
  • Page 261 The first step is to determine if the cause of an error or malfunction implies a possible fault of the multifunction counter. Possible Errors Error Possible cause To be corrected by: Display remains dark Machine/plant not powered on Operator Defective voltage supply Qualified electrician Power-on reset is active (F17) Skilled personnel...
  • Page 262 13 Malfunctions Counter/tachometer does not Defective signal generator; Counter does not Skilled personnel count receive any counting signals Adjusted to incorrect mode of operation (F1), Skilled personnel Single-channel, directional input, differential counting, phase discriminator Incorrect adjustment of PNP/NPN logic and input Skilled personnel level (F3) High-level does not exceed the upper amplitude...
  • Page 263 Phase discriminator - edge evaluation not Skilled personnel correctly adjusted (F2) Input frequency too high (F4) Skilled personnel Keyboard Reset not possible Keys are locked (F30 + F35) Skilled personnel Presetting not possible Keys are locked (F31, F32, F33 + F35) Skilled personnel 14 Spare Parts / 15 Dismantling and Disposal Prescaler adjustment not possible...
  • Page 264 The use of incorrect or faulty spare parts may cause damage, malfunction or safety hazards. Therefore, use only the spare parts provided by the OEM. The multifunction counter may only be opened and serviced by the manufacturer. Only external components are available as spare parts. The order numbers are given in Chapter 17.
  • Page 265 LCD reflective 0 772 101 0 772 111 0 772 121 0 772 131 0 772 141 LCD reflective 0 772 102 0 772 112 0 772 122 0 772 132 0 772 142 LCD transflective positive 0 772 201 0 772 241 LCD transflective positive 0 772 202...
  • Page 266 Transmissive green: green figures on black background *not yet available 17 Accessories and spare parts 17 Accessories Betriebsanweisungen_772_080909 engl_überarbeitet.indd 266 06.07.2010 10:32:29...
  • Page 267 Panel Adapter Order no. Dimensions Front panel cutout 1 405 675 60 x 75 mm 55 x 55 mm 1 405 676 72 x 72 mm 68 x 68 mm 1 405 679 125 x 60 mm 106 x 55 mm for installation of 2 counters 48 x 48 2 772 052 1 721 014...
  • Page 268 48 x 48 mm Betriebsanweisungen_772_080909 engl_überarbeitet.indd 268 06.07.2010 10:32:29...
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  • Page 271 Version: 1 120510CB1 Betriebsanweisungen_772_080909 engl_überarbeitet.indd 271 06.07.2010 10:32:29...
  • Page 272 Hengstler GmbH | Uhlandstr. 49 | 78554 Aldingen Telefon +49 (0) 7424-890 | info@hengstler.com www.hengstler.com A Company of Betriebsanweisungen_772_080909 engl_überarbeitet.indd 272 06.07.2010 10:32:29...

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