Service Information; General Instructions; Specifications; Special Tools - KYMCO AHG5 Service Manual

10. A.C. GENERATOR & STARTER CLUTCH

2. SERVICE INFORMATION

2.1. General Instructions


All servicing operations and inspections in this section can be made with the engine
installed.

Drain the coolant before removing the right crankcase cover.

Be careful not to drain the coolant when the engine temperature is high. (Perform this
operation when the engine is cold.)

Drain the coolant into a clean container.

Drain the engine oil into a clean container before removing the right crankcase cover.

When the right crankcase cover is installed, fill with the recommended engine oil and
coolant. Then, bleed air from the water jacket.

Refer to chapter 17 for A.C. generator inspection.

2.2. Specifications

Engine Oil
Oil Capacity At Change
Coolant
Coolant Capacity

2.3. Special Tools

Flywheel Puller
Flywheel Holder

2.4. Torque Values

ITEM
Flywheel Nut
One-way Clutch Bolts

2.5. Troubleshooting

Starter motor rotates but engine does not start

Faulty starter clutch

Starter motor rotates reversely

Weak battery
Coolant radiator
Reserve tank
Hoses
Total
TORQUE (kgf-m)
5.5~6.5
1.8~2.2
10-3
DT X360
SAE 5W/50#
API-SJ Above
1.3 L
Distilled Water + Coolant Concentrate
766 cc
590 cc
363 cc
1917 cc
A120E00099
A120E00021
Apply thread locker
REMARK