KYMCO Quannon 150 Owner's Manual
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KYMCO Quannon 150 Owner's Manual

Kymco quannon 150 motorcycle owner's manual
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Do not remove this Owner's Manual from the vehicle. Read this manual carefully
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Summary of Contents for KYMCO Quannon 150

  • Page 1 Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.

  • Page 2: California Proposition 65

    Read this manual carefully. This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO motorcycle. Any one who operates your motorcycle should carefully read and understand the contents of this manual before riding the motorcycle. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your motorcycle.

  • Page 3: Table Of Contents

    Clean-air System ..................61 Brake Inspection ..................24 Emission Information & EPA Warranty ............62 Tire Inspection .................... 25 KYMCO Limited Motorcycle Warranty ............63 Fuel Level Inspection & Refilling ............... 26 Index ......................64 Steering Inspection ..................27 Identification Numbers Record ........(inside of back-cover)

  • Page 4: Section 1 - Safety

    Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation.

  • Page 5: Motorcycle Safety

    You will find many helpful recommendations throughout this approved by KYMCO for this motorcycle. manual. Here are some very important safety tips: Inspect your motorcycle before riding...

  • Page 6: Motorcycle Safety

    MOTORCYCLE SAFETY PROTECTIVE APPAREL 1 1 1 1 1 2 2 2 2 2 For your safety, always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride your motorcycle. Helmets and protection Your helmet is your most important piece of riding gear be- cause it offers the best protection against head injuries.

  • Page 7: Load Limits & Guidelines

    RIDING & LOADING GUIDELINES Your riding position Overloading will affect the motorcycle’s stability and handling, The riding stability of your motorcycle is influenced by your be sure to stay within the limits given below: riding position. When riding, you should sit on the center of the seat.

  • Page 8: Accessories & Modifications

    It is not pos- installation or use of accessories. All parts and ac- sible for KYMCO to test each accessory on the market or com- cessories added to this vehicle should be genuine KYMCO or equivalent components designed for use binations of all the available accessories;...

  • Page 9: Locations Of Parts & Controls

    LOCATION OF PARTS & CONTROLS 1 1 1 1 1 6 6 6 6 6 2 2 2 2 2 7 7 7 7 7 3 3 3 3 3 8 8 8 8 8 4 4 4 4 4 9 9 9 9 9 5 5 5 5 5 AT AT AT AT AT...

  • Page 10: Locations Of Parts & Controls

    LOCATION OF PARTS AND CONTROLS 5 5 5 5 5 6 6 6 6 6 1 1 1 1 1 7 7 7 7 7 2 2 2 2 2 3 3 3 3 3 8 8 8 8 8 9 9 9 9 9 4 4 4 4 4 4 Rear brake pedal...

  • Page 11: Section 2 - Controls & Features

    SECTION 2 - CONTROLS & FEATURES Vehicle identification number Engine serial number The vehicle identification number (also known as the VIN or The engine serial number (also known as the ESN) is stamped frame number) is a 17-digit number stamped on the right side on left side of the engine case.

  • Page 12: Keys

    CONTROLS & FEATURES IGNITION SWITCH & STEERING LOCK KEYS To operate the ignition switch and the steering lock: Your Quannon motorcycle is supplied with two identical igni- tion switch keys that operate the ignition switch, the steering lock, the fuel filler cap, and the helmet lock. 2 2 2 2 2 1 1 1 1 1 Key code...

  • Page 13: Steering Lock

    CONTROLS & FEATURES Do not turn the ignition switch to the “OFF” or “LOCK” positions while riding, as this may cause an accident. When parking (and locking) your motorcycle, do not leave it in a place where it can hinder pedestrian or 3 3 3 3 3 vehicular traffic.

  • Page 14: Right-Hand Handlebar Switch

    CONTROLS & FEATURES Right handlebar switch NOTE: The starter motor will not engage unless the front brake lever is squeezed or the rear brake lever is depressed at the same time the starter button is pressed. Release the starter button immediately after the engine has started.

  • Page 15: Left-Hand Handlebar Switch

    CONTROLS & FEATURES Left handlebar switch AT AT AT AT AT 9 9 9 9 9 6 6 6 6 6 5 5 5 5 5 7 7 7 7 7 Dimmer switch: 8 8 8 8 8 " " switch position 9 turns the headlight low beam on. Turn signal switch: "...

  • Page 16: Helmet Lock

    CONTROLS & FEATURES Helmet lock Seat Lock & tool kit 5 5 5 5 5 1 1 1 1 1 4 4 4 4 4 2 2 2 2 2 3 3 3 3 3 To use the helmet lock: To open the seat (passenger section): 1.

  • Page 17: Multifunction Meter

    CONTROLS & FEATURES Multifunction meter display 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 5 5 5 5 5 2 2 2 2 2 6 6 6 6 6 1 1 1 1 1 1 1 1 1 1 Tachometer: Indicates engine revolutions per minute (RPM).

  • Page 18: Multifunction Meter

    CONTROLS & FEATURES Multifunction meter display 1 1 1 1 1 Side Stand Indicator Light: Indicates that the motorcycle’s side stand is in the “down” position. 2 2 2 2 2 Neutral Position Indicator Light: Indicates that the motorcycle’s transmission is in the “neutral” position. The light will only illuminate if the ignition switch is “ON”...

  • Page 19: Speedometer

    CONTROLS & FEATURES Multifunction meter display Initial display The liquid crystal display (LCD) portion of the multifunction When the ignition switch is turned “ON”, the multifunction dis- meter has the following functions: play will temporarily display all of the elements for each func- 1 1 1 1 1 tion so you can be sure that the display is functioning properly.

  • Page 20: Odometer/Trip Meter/Service Meter

    CONTROLS & FEATURES Odometer / Tripmeter / Oil Service meter To select MPH, Km/h or the oil service reminder display on the To select the Odometer/Tripmeter/Oil Service meter: 1. Press and hold the ADJ. (Adjust) button for more than two LCD panel, press and hold the MODE button for more than seconds to select the odometer, tripmeter or oil service two seconds.
  • Page 21 CONTROLS & FEATURES To reset the tripmeter: To reset the oil service meter: 1. Press and hold the ADJ. (Adjust) button for more than two 1. Press and hold the ADJ. (Adjust) button for more than two seconds to select TRIP. seconds to select the oil service meter.

  • Page 22: Fuel Level Gauge

    CONTROLS & FEATURES Fuel level gauge Digital clock The fuel level gauge shows the approximate fuel supply avail- The clock displays the time (in hours and minutes) when the able via a segmented display on the LCD. The normal operat- ignition is ON.
  • Page 23 CONTROLS & FEATURES 6. To set the minutes, press the ADJ. (Adjust) button until the 4. To set the hour, press the ADJ. (Adjust) button until the display cycles to the desired minutes number. display cycles to the desired hour number. 5.

  • Page 24: Section 3 - Operation

    If you detect any problem, be sure to address it im- and check the condition of the brake pads (page 24). mediately, or have it corrected by your KYMCO dealer. 3. Tires: Check condition and inflation pressure (page 25).

  • Page 25: Engine Oil Inspection

    Use a motor oil that has been formulated for use in a four-stroke motorcycle engine. Automotive oils will not meet your motorcycle’s requirements and can cause premature wear of the engine components. Contact your KYMCO dealer if you have any oil-re- lated service questions or needs.

  • Page 26: Brake Inspection

    1. Measure the free play of the front brake lever end 1 and the rear brake lever 2. Proper brake operation is essential for your riding safety. Contact your KYMCO dealer immediately if you have Brake lever play: 0.4 - 0.8 in (10 - 20mm)

  • Page 27: Tire Inspection

    1.75 kg/cm Proper tire inflation and condition is essential for your Rear tire pressure ( 28 psi ( riding safety. Contact your KYMCO dealer immediately rider only 2.0 kg/cm if you have any tire-related service needs. Rear tire pressure ( ): 33 psi ( rider &...

  • Page 28: Fuel Level Inspection/Refilling

    OPERATION Fuel level inspection/refilling If the low fuel level indicator on the dash begins to flash, refill the fuel tank 1 1 1 1 1 with unleaded gasoline as soon as possible. Refilling the fuel tank 1. Open the cap lock protective cover on the gas cap. Insert the ignition key 1 into the cap lock and rotate the key counterclock- wise to unlock the cap.

  • Page 29: Steering Inspection

    Squeeze the front brake lever, and then press down on the pension action is essential for your riding safety. Con- rear brake lever to make sure the stoplight in the taillight tact your KYMCO dealer immediately if you have any 7 illuminates. steering or suspension-related service needs.

  • Page 30: Horn Inspection

    Use the punch marks stamped into the adjusted or replaced. Contact your KYMCO dealer im- swingarm for reference while adjusting the slack. Once the mediately if you have any lights or horn-related service proper slack is set, tighten the axle nut.

  • Page 31: Clutch Lever & Cable Inspection

    OPERATION Clutch lever & cable inspection Clutch cable free play adjustment Before each ride, check the clutch lever free play and operation 1. Loosen the lock nut 6 on the clutch lever perch and turn on your motorcycle. the adjuster nut 7 clockwise until it is seated to the perch. 5 5 5 5 5 7 7 7 7 7 6 6 6 6 6...

  • Page 32: Throttle Inspection

    Brake performance inspection Contact your KYMCO dealer immediately if you have Press down on the rear brake pedal and squeeze the front any throttle-related service needs.

  • Page 33: Starting The Engine

    OPERATION Starting the engine License plate inspection Always follow the proper starting procedure as described here. Make sure the license plate is secure on the motorcycle NOTE: Your motorcycle is equipped with a side stand ig- and is in plain view. Make sure any other required inspec- nition cutoff system.
  • Page 34 OPERATION Starting - When the engine is cold 1. Use the ignition key to unlock the steering lock on the steer- ing head. 1 1 1 1 1 4. The engine must be started with the transmission in the neutral position. When the transmission is in “NEUTRAL” 2.

  • Page 35: Starting The Engine

    OPERATION Riding the motorcycle NOTE: The low oil pressure indicator on the dash should Before each ride, follow the pre-ride inspection guidelines listed go off within a few seconds of starting the engine. If the on pages 22 through 31 of this manual. light stays on, stop the engine immediately and check the 1.
  • Page 36 OPERATION Wear a helmet and other safety equipment as recom- mended in this Owner’s Manual. 3 3 3 3 3 Mount the motorcycle from the left side and firmly grasp the handlebars with both hands. Once you are seated, sit upright and touch the ground with both feet to pre- vent slipping.
  • Page 37 OPERATION Moderate riding habits will prolong the service life of your motorcycle. Aggressive riding will prematurely THROTTLE wear items such as the clutch and the brake pads. CLOSE During the first 600 miles of riding, keep your road speed below 50 MPH to allow the engine to break in fully, so it THROTTLE will perform properly in the future.
  • Page 38 OPERATION Excessive braking can cause either wheel to lock, and could result in your losing control of your motorcycle. Use moderation when first applying the brakes, increas- ing brake lever pressure smoothly and evenly to in- crease the braking performance. Avoid continuous use of the brakes, which may result in overheating and re- duction of the braking system's efficiency.

  • Page 39: Riding Your Motorcycle

    OPERATION Stopping & parking the motorcycle Use care when concluding your ride and parking your motorcycle. 1. To alert other drivers in plenty of time, use your turn signal in advance of your intended turn. 2. Use your mirrors and turn your head in order to see other vehicles that are to your side or behind you.
  • Page 40 OPERATION 8. Verify that your motorcycle is parked safely and that it will not tip over. 1 1 1 1 1 The exhaust pipe and muffler become very hot during operation and remain so for some time after stopping. Be careful that you or others do not come into contact with these parts of the motorcycle when you first stop the motorcycle, and for enough time thereafter to allow these parts to cool.

  • Page 41: Break-In Recommendations

    OPERATION Break-in recommendations The first 1000 miles (1600 km) of riding are the most impor- Avoid constant low speed: tant in the life of your motorcycle. Proper break-in operation Operating the engine at constant low speed (light load) can during this time will help ensure maximum life and performance cause parts to glaze and not seat in properly.

  • Page 42: Tire Break-In

    Unless you have formal training as a service techni- ing, and hard braking for the first 100 miles (160 km). cian, and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.

  • Page 43: Section 4 - Maintenance

    If your motorcycle tips over or becomes involved in a nomical and trouble-free riding. It will also help reduce air pol- crash, be sure your KYMCO dealer inspects all major lution and maximize fuel economy. parts, even if you are able to make some repairs.

  • Page 44: Maintenance Schedule

    Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements. * Should be serviced by your KYMCO dealer, unless you have the proper tools, service data, and are technically qualified.
  • Page 45 MAINTENANCE Maintenance schedule...

  • Page 46: Engine Oil Recommendation

    Prolonged contact with used engine oil can cause skin cancer. Although rare, this possibility exists if you NOTE: Contact your KYMCO dealer for engine oil screen handle oil on a frequent basis. Thoroughly wash your hands with soap and water as soon as possible after service.
  • Page 47 MAINTENANCE 1. Start the engine and let it idle for a few minutes. Make sure Oil drain plug torque: 18 lb-ft (25 N-m) the red low oil pressure indicator goes off. If the light re- 5. Remove the oil filler cap. Add oil to the engine per the mains on, stop the engine immediately.

  • Page 48: Spark Plug

    In such a situation, you should replace the standard spark plug with a spark plug that has a colder heat range (usually a higher number; consult with your KYMCO dealer when selecting an alternate spark plug).

  • Page 49: Air Filter Element

    MAINTENANCE Air cleaner filter element 3. If the spark plug has only been removed once it is acceptable The air cleaner filter element should be serviced at regular to reuse (removal and reinstallation more than two times will intervals. Service the element more often when riding in un- compromise the sealing washer’s ability to seal combustion usually wet or dusty areas.
  • Page 50 MAINTENANCE 4. Remove the air cleaner element 4 by lifting it out of the air 7. Install a new air cleaner element. Use a genuine KYMCO air cleaner case. cleaner element, or an equivalent air cleaner element speci- fied for your motorcycle.

  • Page 51: Throttle Free-Play Adjustment

    MAINTENANCE Throttle free play adjustment Brake fluid Before each ride and during periodic maintenance, check for With the motorcycle in an upright position, check the front and smooth throttle grip rotation from the fully open to the fully closed rear brake fluid level. The level should be above the lower level position at both full steering positions.

  • Page 52: Battery

    NOTE: Always use a battery charger specifically designed fluid leaks. Check for deterioration or cracks in the hoses for use on a maintenance-free type battery. and fittings. Contact your KYMCO dealer for any brake- related service needs. Your motorcycle’s battery gives off explosive hydrogen gas during normal operation.

  • Page 53: Battery Removal & Service

    MAINTENANCE Battery removal 6. After cleaning the terminals, apply a thin coat of dielec- The battery is located in the battery box below the seat. tric grease on the terminals. NOTE: Always keep the ignition switch OFF when servic- ing the battery. Battery installation: Install the battery in the reverse order of the battery removal, 1.

  • Page 54: Wire Connectors

    MAINTENANCE Fuses Wire connectors & rubber covers When frequent fuse failures occur, it usually indicates a short During the periodic maintenance check, make sure that wire connectors are secure, and that protective rubber covers are circuit or an overload in the electrical system. in good condition.

  • Page 55: Cleaning Your Motorcycle

    MAINTENANCE Washing your motorcycle Cleaning 1. Rinse the motorcycle thoroughly with cool water to remove Clean your motorcycle regularly to protect the surface finishes, any loose dirt. and inspect for damageor wear, and oil, coolant or brake fluid leakage. 2. Clean the motorcycle with a sponge or soft cloth using cool water.

  • Page 56: Windshield Cleaning

    MAINTENANCE Windshield cleaning 6. Test the brakes before riding the motorcycle. Several appli- Using plenty of water, clean with windshield with a soft cloth or cations of the brakes may be necessary to restore normal sponge (avoid using detergents or any kind of chemical braking performance.

  • Page 57: Storage

    MAINTENANCE STORAGE GUIDE Pour a tablespoon (15 - 20 cc) of clean engine oil into the Extended storage, such as for the winter months, requires that cylinder and cover the spark plug hole with a piece of cloth. you take certain steps to reduce deterioration resulting from your motorcycle’s inactivity.
  • Page 58 NOTE: Use this Owner’s Manual to check components and motorcycle at low speeds in a safe riding area, away from make adjustments that are within your technical ability. If traffic. you cannot resolve the problem, do not hesitate to con- tact your KYMCO dealer for assistance.

  • Page 59: Maintenance Record

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES...

  • Page 60: Section 4 - Maintenance

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES...

  • Page 61: Specifications

    SPECIFICATIONS - Quannon 150 Dimensions Chassis Overall length ........... 80.9 in (2057mm) Tire size, front ............. 110/80 - 17 Overall width ..........28.5 in (725 mm) Tire size, rear............140/70 - 17 Overall height .......... 46.2 in (1174 mm) Chassis material ............Steel Wheel base..........

  • Page 62: Exhaust Emissions System

    2. The engine oil should be changed regularly to promote Be aware that only an authorized KYMCO dealer has proper engine efficiency and reduce pollutants that ac- the tools, the expertise and the technical resources to cumulate in used engine oil.

  • Page 63: Clean-Air System

    KYMCO Clean-Air System The KYMCO Clean-Air System is a secondary air suction system that helps the exhaust gases to burn more completely. When the engine's exhaust is sent into the exhaust system, it contains some unused fuel. This exhaust is still hot enough to burn the unused fuel.

  • Page 64: Emission Information & Epa Warranty

    KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc, 5 Stan Perkins Road, Spartanburg, SC 29307, USA, warrants that this vehicle was designed, manufac- tured and equipped so that when new, it conforms with the applicable Motorcycle Noise Regulations of the United StatesEnvironmental Protection Agency (“EPA”).

  • Page 65: Kymco Limited Motorcycle Warranty

    KYMCO LIMITED WARRANTY...

  • Page 66: Index

    Specifications ............59 Keys ............... 10 Caution & Warning Labels ........6 Speedometer ............17 KYMCO Limited Motorcycle Warranty ....63 Chassis Inspection ..........31 Starting the Engine ........31 - 33 Left-hand Handlebar Switch ......... 13 Clean-air System ..........61 Steering Inspection ..........

  • Page 67: Identification Numbers Record

    The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer. Record the key number in the box above.
  • Page 68 5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (888) 235-3417 FAX: (864) 327-4745 Prepared October 2008 T300-RA30FA-US-A5...

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