Kyocera TASKalfa Pro 15000c Installation Manual
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Kyocera TASKalfa Pro 15000c Installation Manual

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CONFIDENTIAL
Published in November 2019
Version 3.0
Installation Guide
TASKalfa Pro 15000c
AK-9110 / AK-9120 / AK-9130 / AK-9140
Banner Guide 11 / BF-9110 / DE-9100
DF-9100 / PF-9100 / PF-9110
PH-7A / PH-7C / PH-7D
Printing System 50 / SL-9100 / ST-9100

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Summary of Contents for Kyocera TASKalfa Pro 15000c

  • Page 1 CONFIDENTIAL Published in November 2019 Version 3.0 Installation Guide TASKalfa Pro 15000c AK-9110 / AK-9120 / AK-9130 / AK-9140 Banner Guide 11 / BF-9110 / DE-9100 DF-9100 / PF-9100 / PF-9110 PH-7A / PH-7C / PH-7D Printing System 50 / SL-9100 / ST-9100...
  • Page 2 [CONFIDENTIAL] CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS. It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.
  • Page 3 [CONFIDENTIAL] Revision history Version Date Pages Revised contents 2019/11/25 page 1-1 Correction the installation environment page 3-161 Correction of target destination page 2-50 Added the note for procedure of changing yellow color page 2-52 page 2-54 page 2-55 page 6-56 page 6-58 page 6-60 page 6-61...
  • Page 4 1-1-1 Safety precautions Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
  • Page 5 Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below: DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.
  • Page 6 1. Installation Precautions WARNING • Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current...................... •...
  • Page 7 2. Precautions for Maintenance WARNING • Always remove the power plug from the wall outlet before starting machine disassembly....• Always follow the procedures for maintenance described in the service manual and other related brochures............................• Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits.
  • Page 8 • Run wire harnesses carefully so that wires will not be trapped or damaged........• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws.
  • Page 9 This page is intentionally left blank.

  • Page 10: Table Of Contents

    [CONFIDENTIAL] CONTENTS CONTENTS Environment ....................1-1 The main unit setup procedure ..............2-1 2 - 1 Unpacking ..............................2-6 Main unit packing ............................2-6 Take out the main unit and the accessories from the packing..............2-7 2 - 2 Remove the transportation spacers ......................2-10 Cassette lift plate ............................
  • Page 11 [CONFIDENTIAL] (4-2)Output (4-2) Procedure ........................3-7 (4-3)Output (4-3) Procedure ........................3-7 Other optional items for main frame ......................3-8 (5-1)Others (5-1) Procedure ........................3-8 (5-2)Others (5-2) Procedure ........................3-8 (5-3)Others (5-3) Procedure ........................3-8 3 - 2 Unpack enhancement units ........................3-9 Bridge Kit for Main Unit (AK-9110) ......................
  • Page 12 [CONFIDENTIAL] 6 - 2 Procedure for the main unit transportation (Truck transportation) ............6-14 Before transportation ..........................6-14 Install after transportation ........................6-32 Adjustment.............................. 6-54 (3-1)Image check flow ........................... 6-54...

  • Page 13: Environment

    [CONFIDENTIAL] Environment > 1 Environment Installation environment Temperature: 59 to 86°F/15 to 30°C (Humidity should be 54% or less in 86°F/30°C) Humidity: 15 to 80% RH (Temperature should be 80.6°F/27°C or less in 80% RH.) Product name Rated voltage Rated current Power requirements Main unit AC120V 60Hz...
  • Page 14 [CONFIDENTIAL] Environment > Installation space (Optional items) NOTE • The unevenness of the floor is 5 mm or less. • Fix a location for the main unit then install the optional unit. Standard Model (6060) 4460*¹ 1961*² 1534*² Rear side Front side 1200 1054...
  • Page 15 [CONFIDENTIAL] Environment > Basic Model (4526) 2926* 1961* Rear side Front side 1200 DE-9100 DF-9100 Main unit *This size include the total clearance between each device, which is 5 mm x 2 places. PSP Model1 (6209) 4609*¹ 2110*² 1534*² Rear side Front side 1200 1054...
  • Page 16 [CONFIDENTIAL] Environment > PSP Model2 (7440) 5840*¹ 3341*² 1534*³ Rear side Front side 1200 1054 DF-9100 ST-9100 DE-9100 Main unit PF-9100 AK-9120 AK-9110 *1 This size include the total clearance between each device, which is 5 mm x 6 places. *2 This size include the total clearance between each device, which is 5 mm x 4 places *3 This size include the total clearance between each device, which is 5 mm x 2 places Full System...

  • Page 17: The Main Unit Setup Procedure

    [CONFIDENTIAL] The main unit setup procedure > 2 The main unit setup procedure Unpacking Take out the main unit and accessories from the packing. • Remove all packing materials. (Remove the outer case after removing the ink case and the cleaning liquid.) •...
  • Page 18 [CONFIDENTIAL] The main unit setup procedure > Loading paper Collect the head cap • Remove the protective caps for shipping. Head treatment unit (Remove the fixing screws) • Push the treatment unit inside the main unit and remove the screws for the head treatment unit. Image conveying unit (Re-install to the original position) •...
  • Page 19 [CONFIDENTIAL] The main unit setup procedure > • Set altitude: U732 • Output maintenance report: U000 • Clearing the counts: U927 • Setting the delivery date: U278 • Store the setting value at setup: U023 End of the main unit installation •...
  • Page 20 At setting cleaning liquid tank (in case of getting wet) Wypall 60X/70X Consumable Designated deionized water Deionized water PR#9435A, R-950-32 or the water certify by Kyocera Clean image conveying belt Other stuffs Rubber gloves (powder free) For handling cleaning liquid tank...
  • Page 21 [CONFIDENTIAL] The main unit setup procedure > Ink manufacturing date display < Notation contents > 1st from left: Production year (9: 2019) 2nd from left: Production month (January to September, X: October, Y: November, Z: December) [Single color container] [Boxed container] [Collection box]...

  • Page 22: Unpacking

    [CONFIDENTIAL] The main unit setup procedure > Unpacking 2 - 1 Unpacking (1) Main unit packing 1 Skid 7 Main unit 13 Holder case 2 Hinge 8 Main unit cover 14 Empty case 3 Bottom pad 9 Operation pad 15 Cleaning liquid tank 4 Lower pad 10 Upper pad 16 Top case...

  • Page 23: Take Out The Main Unit And The Accessories From The Packing

    [CONFIDENTIAL] The main unit setup procedure > Unpacking (2) Take out the main unit and the accessories from the packing. Remove 4 hinges and take out the upper case [A]. Remove 12 hinges and take out the outer case [B]. Take out two empty cases [B] and the cleaning liquid tank [C] first and then take out the holder case [A].
  • Page 24 [CONFIDENTIAL] The main unit setup procedure > Unpacking Cut the tape for the slope to be placed and open the flap [A]. Remove 6 bottom pads [B] by lifting up the front and rear of main unit [C] alternately. Lift up both the left and the right handle of the main unit in order and detach the pad located in center. Then next, lift up both the front and back handle in order and detach each 2 pads.
  • Page 25 [CONFIDENTIAL] The main unit setup procedure > Unpacking Slope specification (Bi-fold type, about 36kg/79lbs) For storing (fold): Loosen the wing screw [B] and unfold the slope [A]. For use (unfold) CAUTION The slope has to be held by 2 persons and pay attention not to pinch the finger or thorn. (This slope is used for the main unit and DE) Service parts: 302TJ94E5* <PARTS SLOPE SET UP SP>...

  • Page 26: Remove The Transportation Spacers

    [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers 2 - 2 Remove the transportation spacers (1) Cassette lift plate Pull out cassette 1 [A]. Remove the lift plate stopper [B] and attach it to the storage location. Remove the tape from the spacer [C].

  • Page 27: Scanner Carriage

    [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers (3) Scanner carriage Open the DP [B], hold up the triangle mark side of the optical lock cover [A] and slide it then remove it. Attach the cover [A] in the opposite direction and releases the scanner carriage. (Place triangle symbol to the front for releasing) IMPORTANT C3100 comes up if failing to release the scanner carriage.

  • Page 28: Image Conveying Unit (Remove The Fixing Screws And The Plates)

    [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers (4) Image conveying unit (Remove the fixing screws and the plates) Open the front right upper cover [A] and the front left upper cover [B]. Pull out the image conveying unit [C]. (Screw x4) Remove the screw on the bottom of the image conveying unit [A].
  • Page 29 [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers Pull out the image conveying unit [A] by holding handles [B] and [C], and place it on a table. • Take care not to damage the electrical components. IMPORTANT Pay attention when handling the print conveying belt unit, the lift wire might come off if lifting up the lift plate from the bottom.
  • Page 30 [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers IMPORTANT If you fail to remove the transport brackets, reverse winding error comes up as the lift wire gets loosen and the unit can not drive downward from the removal position after power on. C2740: Conveying belt lower limit sensor error, C2750: Conveying belt wire reverse winding error (See page 5-10...

  • Page 31: Head Treatment Unit (Remove The Fixing Plates)

    [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers (5) Head Treatment unit (Remove the fixing plates) Remove the upper left cover [A]. (Screw x11) Remove the screw of the cap front plate [A]. (Screw x1) Remove the screw of the cap rear plate [A]. (Screw x1) 2-15...
  • Page 32 [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers Push the cap unit [A] downward and pull it out slightly. Remove the screw from the lower side of the cap front plate [A] with the screwdriver then remove the plate. (Screw x1) (The screw has a tag [B]) Remove the screw from the lower side of the cap rear plate [A] with the screwdriver then remove the plate.
  • Page 33 [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers Re-install the cap unit [A] until feeling a click. • Confirm if the center of the shaft [B] matches with center of position [C]. IMPORTANT If forgetting to remove the cap plate, C2100 will occur. C2100: Treatment carriage HP sensor error (See page 5-1 for the corrective action of service call)
  • Page 34 [CONFIDENTIAL] The main unit setup procedure > Remove the transportation spacers IMPORTANT If forgetting to remove the treatment plate, C2100 will occur. (After removing the fixing plate, it will recover by turning on the power switch.) 2-18...

  • Page 35: Installation

    [CONFIDENTIAL] The main unit setup procedure > Installation 2 - 3 Installation (1) Adjust the machine level Move the main unit to the location to be installed, lay the floor plates if needed, and install the main unit on the plates. IMPORTANT •...
  • Page 36 [CONFIDENTIAL] The main unit setup procedure > Installation Check a leveler on the main frame and adjust the horizontal level by rotating level bolts with 19 mm wrench. Adjust them as all casters slightly up from floor at the end. Make sure to adjust the above because the main unit might move if the casters are not up slightly when clearing the jam by moving the enhancement devices and locate it back to the original position due to pushing the main unit by the enhancement devices.
  • Page 37 [CONFIDENTIAL] The main unit setup procedure > Installation Close the front left upper cover [A] and the front right upper cover [B]. 2-21...

  • Page 38: Install The Right Exit Tray

    [CONFIDENTIAL] The main unit setup procedure > Installation (2) Install the right exit tray Attach the metal parts [C] to the front [A] and the rear [B] guide brackets. Push them down securely. Attach the front width guide [C] to the front guide bracket [A]. (Screw x1) Attach the rear width guide [D] to the rear guide bracket [B].
  • Page 39 [CONFIDENTIAL] The main unit setup procedure > Installation Attach the exit tray [A] to the main unit hooking up two (front and rear) hooks [B] of the exit tray [A]. 2-23...

  • Page 40: Attaching National Language Labels

    [CONFIDENTIAL] The main unit setup procedure > Installation (3) Attaching national language labels Open the right exit cover [A]. Peel off the applicable language label [C] from the language sheet [B] bundled in the main unit. Affix the applicable language label [C] to the English part of the jam operation label [D] of the Decurler unit.

  • Page 41: Install The Ink Container

    [CONFIDENTIAL] The main unit setup procedure > Installation (4) Install the ink container Take out the ink container [A] from the package [B]. Make sure not to touch terminal on side. Shake the ink container [A] 3 to 5 times slowly. 3 ~ 5 Open the front left lower cover [B] and insert the ink container [A] to the main unit until click sound...

  • Page 42: Installation Of The Cleaning Tank

    [CONFIDENTIAL] The main unit setup procedure > Installation (5) Installation of the cleaning tank IMPORTANT The liquid may overflow by holding the tank on the side as handing it. Wear powder free rubber gloves in handling and pay attention to overflow or leaking. (If the liquid get your bare hands, rinse it immediately with water.) Missing the vent spacer may get C7360 since supplying cleaning liquid to sub tank stagnates.
  • Page 43 [CONFIDENTIAL] The main unit setup procedure > Installation Remove the cap [A] and reattach the spacer [B]. Put the cap [A] on top again. IMPORTANT Do not tighten the cap but just put on. Close the cleaning liquid tank cover [A] and lock by rotating the lock lever [B]. Close the front left lower cover [A].

  • Page 44: Loading Paper

    [CONFIDENTIAL] The main unit setup procedure > Installation (6) Loading paper When open a new package of paper, fan the sheets to separate them slightly prior to loading in the following steps. Bend the whole bundled sheets to swell them in the middle. Hold the stack at both ends and stretch it while keeping the entire stack swelled.

  • Page 45: Collect The Head Cap (For Transportation)

    [CONFIDENTIAL] The main unit setup procedure > Installation (7) Collect the head cap (for transportation) Loosen 8 screws [B] in the head protective cap for transportation [A]. (The screws never drop because of stopper.) Remove 2 screws. Hold and remove the protective cap [A] in the direction of arrow. •...

  • Page 46: Head Treatment Unit (Remove The Fixing Screws)

    [CONFIDENTIAL] The main unit setup procedure > Installation (8) Head treatment unit (Remove the fixing screws) Push the treatment unit [A] into the main unit. Please make sure to check the position of the screw with the tag [B] located at bottom side of the treatment unit [A].
  • Page 47 [CONFIDENTIAL] The main unit setup procedure > Installation Place the position of the treatment unit [A] back to the left side. 2-31...

  • Page 48: Image Conveying Unit (Re-Install To The Original Position)

    [CONFIDENTIAL] The main unit setup procedure > Installation (9) Image conveying unit (Re-install to the original position) Hold the handles [B] and [C] then re-install the image conveying unit [A]. • Take care not to damage the electrical components. IMPORTANT 4 pins [C] on rails have to align with 4 holes [A] and [B] in frame of the image conveying unit.
  • Page 49 [CONFIDENTIAL] The main unit setup procedure > Installation Place 2 sheets of paper [B] on the image conveying belt and cover them with 2 sheets of Kim towel that are folded along with long side. • The paper has to be Ledger (In case of A3, fold at 30 to 40 mm from the long edge) and place them on cut out [A] of the cover.
  • Page 50 [CONFIDENTIAL] The main unit setup procedure > Installation Tighten the image conveying unit [A] with the screws. (Screw × 4) Close the front left upper cover [A] and the front right upper cover [B]. Reattach the upper left cover [A] to the original position. (Screw x11) 2-34...

  • Page 51: Store The Protective Caps For Shipping

    [CONFIDENTIAL] The main unit setup procedure > Installation (9-1) Store the protective caps for shipping IMPORTANT Wear rubber gloves in handling. (If the liquid get your hands, rinse it immediately with water.) Cleaning the protective caps for shipping Fold the Alpha wiper [A] and drop a little deionized water [B] (2ml) on it. How to fold Wipe 12 caps (silicon sheet) [A] with the Alpha wiper [B].
  • Page 52 [CONFIDENTIAL] The main unit setup procedure > Installation Storage place of the protective caps for shipping Place the caps in the bundled plastic bag [A] in the accessory case of the main unit and fold the top of the bag [C]. Open the front cover of the DE.

  • Page 53: Ink Initial Supply (Set Up Flow)

    [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) 2 - 4 Ink initial supply (Set up flow) • The print head has preserving liquid initially so that it has to be replaced by the ink before using it. (The preserving liquid fill from the branch section to the print head.) •...

  • Page 54: Initial Ink Supply To The Print Head

    [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) (1) Initial ink supply to the print head IMPORTANT Wear rubber gloves in handling. (If the liquid get your hands, rinse it immediately with water.) Remove the rear left upper cover [A] in the direction of the arrow. (Screw x6) Check if all the clamps [A] and the couplings [B] of Y, K, C, M, CL in the ink unit are open.
  • Page 55 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Close the front right lower cover. Select U740 Set up and press [Start]. Select [Ink Inst]. IMPORTANT Any modes are prohibited in U740 Set Up, so that the power off does not allow you to exit from this mode unless you complete all the steps.
  • Page 56 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) (Display: MANU0102) Remove the bracket rear cover [A]. (Screw x2) Pushdown 10 couplings [B] and connect to the main unit. • Select [Execute] after completing the steps, then press [Start] key to continue. (Display: AUTO0103) Perform the ink and the cleaning liquid circulation.
  • Page 57 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) (Display: MANU0104) Make sure to check all the couplings [A] are connected and the clamps [B] are closed again. • Confirm if the ink is flowing into the tube of supply side. •...
  • Page 58 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Turn the power switch [A] off where is located at the front side of the main unit. Attach the rear left upper cover [A] and turn the power switch on. (Screw x6) Wait more than 5 seconds between the power off and on.
  • Page 59 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Set the maximum sized paper such as over A3/Ledger paper. Select [Check] in U744 <Head cleaning> and the test chart is output automatically. Place the test chart on scan table and scan it. (The number of clogged nozzle come up by scanning the chart.) Ink ejection confirmation chart When ink non-ejection has occurred...
  • Page 60 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Open the front left lower cover [A]. Rotate the waste ink tank nozzle release lever [A]. Rotate the lock dial [A] to release lock, and open the waste ink cover [B]. 2-44...
  • Page 61 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Place the cap [B] on the waste ink tank [A] remove from the main unit in the direction of the arrow. Insert the new waste ink tank [A] in the direction of the arrow. Remove the cap [B] from the waste ink tank and place it on the storing place [C].
  • Page 62 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Rotate the waste ink tank nozzle release lever [A] in the direction of the arrow. Close the front left lower cover [A]. Turn the power switch [A] off that is on the front side of the main unit, and turn it on after 5 seconds.
  • Page 63 [CONFIDENTIAL] The main unit setup procedure > Ink initial supply (Set up flow) Start the setup wizard for the initial setting such as Network, E-mail and so on. 2-47...

  • Page 64: Adjustment

    [CONFIDENTIAL] The main unit setup procedure > Adjustment 2 - 5 Adjustment (1) Image check flow Head position adjustment U468 Color registration correction data In case of NG • Check the head position. (Output chart). U469 Head top timing adjustment Check the head top timing (Main scan direction) In case of NG...
  • Page 65 [CONFIDENTIAL] The main unit setup procedure > Adjustment Conveying CIS Print position U755 Conveying CIS Adjustment] adjustment • Adjust the center position. (Output chart) • Adjust the side position. (Output chart) 2-49...

  • Page 66: Head Position Adjustment

    [CONFIDENTIAL] The main unit setup procedure > Adjustment (2) Head position adjustment U468 Check head position adjustment Set the maximum sized paper such as over A3/Ledger paper. Select [Print] in U468 Cor Reg Dat. Select [Head Pos] and press [Start] key. Color position adjustment chart is output.
  • Page 67 [CONFIDENTIAL] The main unit setup procedure > Adjustment - Dark or void area (Head Overlap) Correct position - Uneven Line (Head Top Timing) Head Overlap - Dark area - Discharged area Head Top Timing - Uneven line - Uneven line If the above print image is observed, execute the following adjustment.
  • Page 68 [CONFIDENTIAL] The main unit setup procedure > Adjustment U469 Head top timing adjustment. (If it is necessary to adjust.) Set the maximum sized paper such as over A3/Ledger paper. Select [Head Top Timing] in U469 Adj Cor Reg. Select [Print] and press [Start] key. Print head lead edge timing adjustment chart is output.
  • Page 69 [CONFIDENTIAL] The main unit setup procedure > Adjustment Press [Start] key to set the setting value. Thus, setting value come to "0". 2-53...
  • Page 70 [CONFIDENTIAL] The main unit setup procedure > Adjustment U469 Head overlap adjustment (If it is necessary to adjust.) Set the maximum sized paper such as over A3/Ledger paper. Select [Head Overlap] in U469 Adj Cor Reg. Select [Print] and press [Start] key. Print head overlap width adjustment chart is output.
  • Page 71 [CONFIDENTIAL] The main unit setup procedure > Adjustment U469 Color registration adjustment Set A4/Letter paper. Select [Color Regist] > [Manual] in U469 Adj Cor Reg. Select [Print] and press [Start] key. Color registration chart is output. NOTE In case if Yellow color is not visible on the chart, copy the chart by the following procedure. [Color/Image quality] >...
  • Page 72 [CONFIDENTIAL] The main unit setup procedure > Adjustment U469 Head skew adjustment (Color) (If it is necessary to adjust) When performing the head position adjustment or the color registration adjustment, follow the procedure below. Set A4/Letter paper. Select [Head skew] in U469 Adj Cor Reg. Select [Print] and press [Start] key.
  • Page 73 [CONFIDENTIAL] The main unit setup procedure > Adjustment Output the chart and check if the number or alphabet on the left and right of each color are equal. Setting white line correction Set the maximum size paper such as over A3/Ledger paper. Select [Adjust] in U744 <Head cleaning>...

  • Page 74: Print Position Adjustment (Print Position)

    [CONFIDENTIAL] The main unit setup procedure > Adjustment (3) Print position adjustment (Print position) U034 leading edge timing adjustment Get into U034 Adj Paper Timing. Select [Start Position]. • Select [Full (Shift)] for lead edge timing adjustment in full speed. Press [System Menu/Counter] key.
  • Page 75 [CONFIDENTIAL] The main unit setup procedure > Adjustment Press [Start] key to fix the setting. Press [Stop] key and return to the screen for selecting the maintenance item number. 2-59...
  • Page 76 [CONFIDENTIAL] The main unit setup procedure > Adjustment U755 Conveying CIS print position adjustment Enter U755 [Adj Conv CIS] Select [Center Pos Adj]. Set A4/LTR vertically in upper cassette 1. Select [Print] key to output the adjustment chart. Place back the printed chart in cassette and print on back side. Press [Start] key to output the adjustment chart.
  • Page 77 [CONFIDENTIAL] The main unit setup procedure > Adjustment Select [Side Pos Adj] next. Set A4/LTR in reduction on upper cassette 1. Select [Print (Adjust)] and press [Start] key to output the adjustment chart. Place back the printed chart in cassette and print on back side. Press [Start] key to output the adjustment chart.

  • Page 78: Other Maintenance Mode

    [CONFIDENTIAL] The main unit setup procedure > Other maintenance mode 2 - 6 Other maintenance mode (1) Setup in a high altitude (Maintenance mode U732 When setting up in a high altitude, execute the following Input "732" and press [Start] key. Select the altitude from (0 - 1000m/1001 - 2000m/2001 - 3000m/3001 - 3500m) (2) Output maintenance report (Maintenance mode U000) In case there is the optional installation, perform maintenance mode after the installation.

  • Page 79: Set Up Procedure For Enhancement Devices

    [CONFIDENTIAL] Installation > Optional units configurations 3 Set up procedure for enhancement devices 3 - 1 Optional units configurations Followings are recommended configurations. Model Images Standard Model DF-9100 DE-9100 Main Unit AK-9110 PF-9100 Basic system DF-9100 DE-9100 Main Unit Model1 ST-9100 DE-9100 Main Unit...
  • Page 80 [CONFIDENTIAL] Installation > Optional units configurations SL-9100 PF-9110 Banner Guide 10 PT-9100 +AK-9140 Banner Guide 11 BF-9110 Main Unit Main Unit AK-9110 PF-9100 DF-9100 PH-7A/7C/7D Printing System 50 Printing System Interface Kit 50...

  • Page 81: Input (1-1) Procedure

    [CONFIDENTIAL] Installation > Optional units configurations (1) Feed enhancement NOTE • Up to 2 units of PF-9100 can be installed. • AK-9110 has to be installed for using PF-9100. Both AK-9110 and AK-9130 are needed for 2 units of PF- 9100.

  • Page 82: Input (2-1) Procedure

    [CONFIDENTIAL] Installation > Optional units configurations (2) Feed enhancement (Other options) NOTE • 550-sheet Multipurpose Tray Connection Kit (AK-9140) has to be installed for 550-sheet Multipurpose Tray Kit (PF-9110) installation. • When using the Multi Bypass Tray on the paper feeder, this option must be installed so that the line speed matches that of the paper feeder.

  • Page 83: Output Enhancement

    [CONFIDENTIAL] Installation > Optional units configurations (3) Output enhancement NOTE • Up to 2 units of ST-9100 can be installed. • DE-9100 has to be installed for ST-9100. • DF-9100 can connect either DE-9100 or ST-9100. • DE-9100 or AK-9120 has to be installed for using DF-9100. •...

  • Page 84: Output (3-1) Procedure

    [CONFIDENTIAL] Installation > Optional units configurations (3-1) Output (3-1) Procedure Connect DE- 9100 to main unit. Connect DF-9100 to DE- 9100. (3-2) Output (3-2) Procedure Connect DE- 9100 to main unit. Connect ST-9100 to DE- 9100. (3-3) Output (3-3) Procedure Connect DE- 9100 to main unit.

  • Page 85: Output Enhancement (Other Options)

    [CONFIDENTIAL] Installation > Optional units configurations (4) Output enhancement (Other options) Configuration Images Attachment Kit/ Product Output (4-1) BF-9110 BF-9110 DF-9100 Output (4-2) PH-7A/7C/7D PH-7A/7C/7D DF-9100 Output (4- 3) PT-9100 PT-9100 DF-9100 (4-1) Output (4-1) Procedure Connect BF-9110 to DF- 9100. (4-2) Output (4-2) Procedure Connect PH-71/7C/7D to DF- 9100.

  • Page 86: Other Optional Items For Main Frame

    [CONFIDENTIAL] Installation > Optional units configurations (5) Other optional items for main frame Configuration Images Attachment Kit/ Product Others (5-1) Printing System 50 Printing System Interface Kit 50 Printing System 50 Printing System Interface Kit 50 Others (5-2) SL-9100 SL-9100 Main Unit Others (5-3) Banner Guide 10...

  • Page 87: Unpack Enhancement Units

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 3 - 2 Unpack enhancement units (1) Bridge Kit for Main Unit (AK-9110) 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11...
  • Page 88 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device Installation of Bridge Kit for Main Unit (AK-9110) requires the following parts: Accessories in AK-9110 1 Positioning pin 2 pcs 2 Handle lever 1 pcs 3 Bracket 1 pcs 4 Stay 2 pcs 5 Stay lock upper 1 pcs...

  • Page 89: Paper Feeder (Pf-9100)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (2) Paper Feeder (PF-9100) 8,9,10 11,12 1,3,4,5,6 3-11...
  • Page 90 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Joint bracket 1 pcs 2 Cushion 1 pcs 3 Joint pin 2 pcs 4 Leveling shoe 4 pcs 5 Screw M4x10 2 pcs 6 Screw M5x10 2 pcs 7 Power cable 1 pcs 8 Decal paper tray [5] *Not for second PF-9100 installation.

  • Page 91: Bridge Kit For Paper Feeder (Ak-9130)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (3) Bridge Kit for Paper Feeder (AK-9130) 1,2,3,4,5,6, 7,8,9,10,11,12, 13,14,15,16,17,18,19, 20,21,22,23,24,25,26,27 3-13...
  • Page 92 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Control board 1 pcs 2 Exit motor unit 1 pcs 3 Entrance motor unit 1 pcs 4 Detent unit 1 pcs 5 Detent 2 pcs 6 Jam removal lever 1 pcs 7 Leveling shoe 4 pcs 8 Left slide rail...
  • Page 93 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 13 Drawer connector harness 1 pcs 14 Communication harness 1 pcs 15 Cooling fan harness 1 pcs 16 Motor harness 1 pcs 17 Clamp (large) 6 pcs 18 Clamp (small) 3 pcs 19 Edge saddle (large) 1 pcs 20 Edge saddle (small)

  • Page 94: Sheet Multipurpose Tray Kit (Pf-9110)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (4) 550 Sheet Multipurpose Tray Kit (PF-9110) 1,2,3,4, 5,6,8 3-16...
  • Page 95 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Tab sheet fence 1 pcs 2 Sponge strip *Not use with this machine 1 pcs 3 Bracket 1 pcs 4 End fence 1 pcs 5 Screw M4x8 2 pcs 6 Screw M4x6 4 pcs 7 Left cover 1 pcs...

  • Page 96: 550-Sheet Multipurpose Tray Connection Kit (Ak-9140)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (5) 550-sheet Multipurpose Tray Connection Kit (AK-9140) 1 Stepping motor assembly 1 pcs 2 Sponge strip *Not use with this machine 1 pcs 3 Timing belt (M140) 1 pcs 4 Cover plate 1 pcs 5 Screw M4x8 4 pcs...

  • Page 97: Banner Tray For 550-Sheet Multipurpose Tray Kit (Banner Guide 11)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (6) Banner Tray for 550-sheet Multipurpose Tray Kit (Banner Guide 11) 2,3,4,5,6 3-19...
  • Page 98 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Banner sheet tray 1 pcs 2 End fence 2 pcs 3 Joint plate 2 pcs 4 Screw M4x6 2 pcs 5 Decal paper set 1 pcs 6 Protective sheet 2 pcs 3-20...

  • Page 99: Inverter And Decurler Unit (De-9100)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (7) Inverter and Decurler Unit (DE-9100) 1, 2, 3, 7, 8, 9, 10 4, 5, 6 3-21...
  • Page 100 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device Attach in main unit Packing QTY in enhancement quantity installation DF-9100 ST-9100 1 Attach exit guide 1 pcs 1 pcs 1 pcs 2 Connecting plate 1 pcs 1 pcs 1 pcs 3 Exit guide support * In case of connecting with ST-9100, 1 pcs 1 pcs...

  • Page 101: Take Out De-9100 And Accessories From The Packing

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (7-1)Take out DE-9100 and accessories from the packing. Remove 4 hinges and take upper case [B] from outer case [A]. Take out accessories and partition [A] to the upward. Remove 8 hinges from skid and cut a tape at the part [A]. 3-23...
  • Page 102 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device Remove 4 hinges and take outer case [A], [B] and side pad [C]. Remove DE-9100 cover [A]. Lift up the left and the right of DE-9100 in order and detach the bottom pad [B] each. Lift up the front and the back of DE-9100 in order and detach two bottom pads [A] each.
  • Page 103 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device Cut off the carton board shown in red frame [A] to put a slope on. Hang pins [B] on the backside of the slope onto bottom plate of skid then set the slope [A].
  • Page 104 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device NOTE <E> Main Unit and Decurler Unit (DE-9100) for setup procedure 3-26...

  • Page 105: 5000 Sheet Stacker (St-9100)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (8) 5000 Sheet Stacker (ST-9100) 1,2,3,4,5,6,9,8 10,11,12,14,15 3-27...
  • Page 106 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Power cable *1 1 pcs 2 Leveling shoe 4 pcs 3 Ground plate 1 pcs 4 Lock hasp (Left) 1 pcs 5 Lock hasp (Right) 1 pcs 6 Entrance guide 1 pcs 7 Sponge strip 1 pcs...

  • Page 107: Roll-Away Cart Type 5010

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (9) Roll-Away Cart Type 5010 1 Paper Tray 1 pcs 2 Tray Cart Handle 1 pcs 3 Tray Cart Base 1 pcs 4 Screw (M4x14) 2 pcs 5 Screw (M10x25) 2 pcs 6 Paper Press Lever 1 pcs NOTE...

  • Page 108: Bridge Kit For Stacker To Finisher (Ak-9120)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (10) Bridge Kit for Stacker to Finisher (AK-9120) 10,11,12 6,7,8,13 3-30...
  • Page 109 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device Installation of Bridge Kit for Stacker to Finisher (AK- 9120) requires the following parts: Accessories in AK-9120 1 Positioning pin 2 pcs 2 Ground plate assemble 1 pcs 3 Interface 1 pcs 4 Ground plate 1 pcs 5 Connecting plate right...

  • Page 110: 4000 Sheet Finisher (Df-9100)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (11) 4000 Sheet Finisher (DF-9100) 3-32...
  • Page 111 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Exit tray 1 pcs 2 Screw M4x8 1 pcs 3 Screw M4x10 Black TP 2 pcs 4 Staple Cartridge 1 pcs 5 Ground plate 1 pcs 6 Connecting plate 2 pcs 7 Screw M4x20 2 pcs 8 Connector cover...

  • Page 112: Folding Unit For 4000 Sheet Finisher (Bf-9110)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (12) Folding Unit for 4000 Sheet Finisher (BF-9110) 5,8,9,10,11,12,15 13,14 3-34...
  • Page 113 [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device 1 Front rail 1 pcs 2 Rear rail 1 pcs 3 Rear side cover 1 pcs 4 Front side cover 1 pcs 5 Pin 1 pcs 6 Exit tray unit 1 pcs 7 Bridge Unit 1 pcs 8 Screw M4x8...

  • Page 114: Hole Punch Unit For 4000-Sheet Finisher (Ph-7A/7C/7D)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (13) Hole Punch Unit for 4000-sheet Finisher (PH-7A/7C/7D) 1 Punch guide 1 pcs 2 Punch unit 1 pcs 3 Motor unit 1 pcs 4 Stop ring 1 pcs 5 Spring 1 pcs 6 Punch PWB 1 pcs 7 Punch dust tank.

  • Page 115: Banner Tray (Banner Guide 10)

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (14) Banner Tray (Banner Guide 10) 1 Paper guide A 1 pcs 2 Paper guide B 1 pcs 3 Paper guide C 1 pcs 4 Tray base 1 pcs NOTE Output (5-3) Banner Tray (Banner Guide 10) for setup procedure 3-37...

  • Page 116: Fiery Print Server (Printing System 50) And Printing System Interface Kit 50

    [CONFIDENTIAL] Enhancement device setup procedure > Unpacking enhancement device (15) Fiery Print Server (Printing System 50) and Printing System Interface Kit 50 Printing System 50 Printing System Interface Kit 50 For 120 V For 200 V Accessories in Printing System 50 1 DVI cable 1 pcs 2 LAN cable...

  • Page 117: Optional Devices Installation

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation 3 - 3 Optional devices installation (1) Feed enhancement <A> Bridge Kit for Main Unit (AK-9110) IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. •...
  • Page 118 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Align holes in the handle, with holes in the handle fulcrum [A], and secure them (Screws x2: M3x8 with washer). Lift the right cover [A] slightly and take it off sliding to the left (Screw x2). The cover [A] and screws will not be used again.
  • Page 119 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Close the right cover [A]. Attach 2 positioning pins [A] to the stay [B] bundled in AK-9110. Attach bracket [A] to the stay [B] bundled in AK-9110 (Screw x2: M5x12). 3-41...
  • Page 120 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach stay [A] (Screw x4: M3x8). Stay [A] was assembled in step 7. Attach stay [A] (Screw x4: M3x8). Stay [A] was assembled in step 8. Remove 3 screws (Screw x3). The screws will not be used in this installation. 3-42...
  • Page 121 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open the front cover [A] and remove plate [B] (Screw x3). The plate [B] and the screws will not be used in this installation. Close the front cover. Attach stay lock upper [A] (Screw x4: M4x12). Peel off the release paper [B] on sponge [A] and put in on dashed line [C].
  • Page 122 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check height both Bridge Kit (AK-9110) and main unit. Check the height. Check the color borders between main unit and Bridge Kit for Main Unit (AK-9110). If the borders are in same line then insert connection pin [A] to hole on AK-9110 [B].
  • Page 123 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation OK : [E]=[F] NG : [E]>[F],[E]<[F] Go to next step according to result of height and level check. • Height OK, Level OK: Go to step 22. • Height OK, Level NG: Go through from step 17 to 19 then jump to step 21. •...
  • Page 124 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove inner cover [A] (Screw x5). The screw will use in step 25. Remove the rear cover [A] (Screw x8). The screw will use in step 27. Adjust the height. Loosen 8 screws [A] on the left front and rear. Turning the bolt [B] clockwise makes AK unit higher and counterclockwise makes it lower.
  • Page 125 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure 8 screws [A] on the left front and rear. Adjust the level. Loosen 8 screws [A] on the right front and rear. Turning the bolt [B] clockwise makes the distance [E] in step 16 shorter and counterclockwise makes it longer Secure 8 screws [A] on the right front and rear.
  • Page 126 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect AK-9110 [A] and main unit [B]. Secure AK-9110 and main unit (Screw x2: M4x10). Secure AK-9110 and main unit (Screw x1: M4x10). 3-48...
  • Page 127 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the inner cover to the original position (Screw x5). Screw was removed in step 18. Close the front cover. Put back the rear cover to the original position (Screw x8). Screw was removed in step 19.
  • Page 128 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <B> Paper Feeder (PF-9100) to Bridge Kit for Main Unit (AK-9110) CAUTION • Make sure that the main power switch and AC power switch of the main machine are turned OFF and that its power cord is disconnected before doing the following procedure.
  • Page 129 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the PF connecting plate [A] on the right side of AK-9110 (Screw x2: M5x10). Preparation for PF-9100 Remove all visible external tapes on the external surfaces of the paper feeder. Pull the cassette 5, 6 and then remove the shipping materials [A] [B].
  • Page 130 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Lift the rear left cover [A] of the paper feeder slightly and remove it (Screw x10). These screws are used in Step 45, or used in Step 86 when connect to 2nd PF-9100. Open the front door and release the lock stay (screw x1).
  • Page 131 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE There is no switch for dehumidifier heater so that it is always on while power cable of paper feeder plug in power source. In case of turning heater off, relay connector [A] has to be disconnected. This step would not be necessary, if customer agree to use the heater.
  • Page 132 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Place the four leveling shoes [A] below the bolts [B] under each corner of the paper feeder. Turn the nuts [B] to lower the bolt until the bolts reach the leveling shoes [A]. NOTE •...
  • Page 133 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • Machine level: Less than 5mm (0.2”) from level (measure from left-to-right and front-to-rear) • Machine height: The paper feed port [A] of the paper feeder is positioned within the range of the paper feed port [B] of the main machine •...
  • Page 134 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the rear cover of the paper feeder, and then fix the joint bracket (screw x1: M4x10). Re-attach both rear covers of the paper feeder. This parts are used in Step 34 and in Step 35.
  • Page 135 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Hook up the cable to AK-9110 When attaching the decal: cassette, attach it along the LED of the cassette. NOTE • Upper cassette: decal- paper tray [5] • Lower cassette: decal- paper tray [6] Plug in the machine.
  • Page 136 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <C> Bridge kit for paper feeder (AK-9130) to Paper feeder (PF-9100) NOTE • Up to 2 units of paper feeder PF-9100 can be connected by installing a bridge kit for paper feeder AK-9130 between them.
  • Page 137 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the detent unit [A] (Screw x3: M4x8). Attach the entrance motor unit [A] (Screw x3: M4x8). NOTE • Check that the belt is not out of position. If the belt is out of position, a horizontal transport unit jam occurs. •...
  • Page 138 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the exit motor unit [A] (Screw x3: M4x8). Attach the control board [A] and fan assembly [B] (Screw x4: M4x8). NOTE • Tighten the fan assembly [B] and control board [A] together (blue circle). Connect the drawer connector harness [A] and motor harness [B] to the control board (Connector x4).
  • Page 139 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Route the drawer connector harness and motor harness as shown below, and then insert the connectors into the relay connectors on the frame. Attach the edge saddles [A] [B] provided with this option to the following locations. Route the drawer connector harness and motor harness as shown below.
  • Page 140 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Exit Motor Unit NOTE • The bind shown in red circle in the harness [A] has to be above the edge saddle [B]. Connect the cooling fan harness [A] and communication harness [B] to the main board of the paper feeder (connector x2).
  • Page 141 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Main Board of the paper feeder 1 CN37 2 CN13 NOTE • Route the cooling fan harness correctly and connector [A] has to be above the clamp [B]. Connect the interlock switch harness [A] to the control board (connector x1). Insert the connector of the interlock switch harness into the relay connector in the frame through the clamp [B] provided with this option.
  • Page 142 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect the interface harness [A] to the main board of the paper feeder (connector x2). Route the harness as shown below through the clamps [B] provided with this option. (harness clamp x5). 1 CN29 2 CN30 Connect the interface harnesses to the control board (connector x5).
  • Page 143 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • The binds of the interface harnesses have to be below the edge saddle. Pull away the harness [A]. Attach the edge saddle [B] provided with this option. Insert the connector into the relay connector in the frame through the clamp. 3-65...
  • Page 144 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Pull the cassette 5 from the paper feeder. Lift the cassette 5 front cover [A] and remove it (Screw x4). screws [B]: shoulder screws These screws are used in Step 86. NOTE •...
  • Page 145 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the stay [A] from the horizontal transport front cover (Screw x3). Screws are used in Step 70. Remove the brackets [A] [B] from the horizontal transport front cover (Screw x4). Screws are used in Step 70 and in Step 76.
  • Page 146 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the horizontal transport front cover to the horizontal transport unit (Screw x5). Screws are used in Step 68 and in Step 69. NOTE • Do not remove fixing tapes when turning over the horizontal transport unit to attach the screws to the back side.
  • Page 147 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • “L” is engraved on the left slide rail. • “R” is engraved on the right slide rail. Attach the left slide rail [A] provided with this option to the paper feeder (Screw x4: M4x8).
  • Page 148 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the upper inner cover from the paper feeder. Open the front door. Remove two levers [A] (Screw x1 each) Remove knob [B] (Screw x1) Raise the Jam U9 removing plate and remove the handle [A] (Screw x2). Remove three knobs [A] (Screw x1 each) Remove upper inner cover [B] (Screw x5) These screws are used in Step 81.
  • Page 149 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the bracket [A] and knob [B] from the jam removal lever provided with this option (Screw x3). These screws are used in Step 78 and in Step 81. Attach the bracket [A] removed in step 75 to the paper feeder (Screw x2). These screws are used in Step 69 Set the jam removal lever [A] through the hole in the slide rail as shown below.
  • Page 150 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Fix the jam removal lever to the bracket (Screw x2). Screws are used in Step 75. 3-72...
  • Page 151 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Cut out the plastic knockouts for the jam removal lever from the upper inner cover. Paste the decal – U10 knob [A] to the lower side of the point where you cut. Re-attach the upper inner cover and the knobs.
  • Page 152 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Set the horizontal transport unit on the slide rails. NOTE • When holding the horizontal transport unit, hold its rear center and front center. • Hang the tabs located at the four corners of the slide rail into the cutouts in the horizontal transport unit. Attach four screws [A] provided with this option (Screw x4: M3x6).
  • Page 153 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Push in the horizontal transport unit. Re-attach the covers and put back the cassettes. These screws are used in Step 34 , in Step 35, in Step 65 and in Step 66. NOTE •...
  • Page 154 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Preparation for PF-9100 (downstream unit) Remove the six covers on the right side of the downstream paper feeder. Attach the two joint brackets [A] provided with this option to the right side of the downstream paper feeder (Screw x 2 each: M5x10).
  • Page 155 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Preparation for Bridge kit for paper feeder (AK-9130) Remove the plate [A] from the right side of the bridge kit (Screw x4). These screws are used in Step 98. Insert the upper joint pin [A] and lower joint pin [B] on the left side of the bridge kit into the holes in the joint brackets on the downstream paper feeder.
  • Page 156 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the leveling shoes [A] and then adjust the height so that the tops of the units are at the same level (Four locations: front left, front right, rear left, rear right). Place a level on the top of the bridge kit and then adjust the machine level and height with leveling shoes.
  • Page 157 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the rear cover [A] from the bridge kit (Screw x5). These screws are used in Step 98. Connect the harness of the rear side of the bridge kit to the downstream paper feeder (Connector x5).
  • Page 158 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • The clamp has to be between the binds [A]. Re-attach the removed covers. These screws are used in Step 91 and in Step 96. 3-80...
  • Page 159 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <D> Paper Feeder (PF-9100) to Bridge Kit for Paper Feeder (AK-9130) NOTE • See Paper Feeder (PF-9100) for unpacking. Preparation for Bridge kit for paper feeder (AK-9130) Attach the joint bracket [A] provided with the upstream paper feeder to the right side of the bridge kit (Screw x2).
  • Page 160 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • Install this unit on same line as main frame, otherwise it may cause of skew or paper jam. • Check centering of paper and skew by U034. If there are any problems, adjust the installation position and fix Back Main Unit PF-9100...
  • Page 161 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the rear cover of the upstream paper feeder, and then fix the joint bracket (Screw x1). Re-attach the rear cover of the upstream paper feeder, and then connect the I/F cable [A] to the bridge kit (Connector x1).
  • Page 162 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put cover filter assy [A] as arrow mark side up. When attaching the decal - cassette [7 to 8] (provided with this option) to the upstream paper feeder, attach them along the LED of the cassette. NOTE •...
  • Page 163 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation 550 Sheet Multipurpose Tray Kit (PF-9110) NOTE • 550-sheet Multipurpose Tray Connection Kit (AK-9140) has to be installed for 550-sheet Multipurpose Tray Kit (PF-9110) installation. • When using the Multi Bypass Tray on the paper feeder, this option must be installed so that the line speed matches that of the paper feeder.
  • Page 164 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • The guide plate of the unit bottom sticks out, so place the unit on a table as shown below. Remove the rear cover [A] (screw x2: M4x8). Screws are used in Step 128. Open the bypass tray.
  • Page 165 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Mounting the Multi Bypass Tray Cut the cushion at the position [A] along the groove of the left top cover of the paper feeder. Remove the screws on the left top cover (screw x2). These screws are used in Step 118.
  • Page 166 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the sponge strip [A] to the rear edge. NOTE • Paste it from the left end so that there is no gap between the left end and the sponge strip and between the right end and the sponge strip.
  • Page 167 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • The fixing screw is also provided with the Multi Bypass Tray. Mount the Multi Bypass Tray on the paper feeder (screw x2: M4x6). • Align the holes at the front and rear of the Multi Bypass Tray with the joint pins on the paper feeder. NOTE •...
  • Page 168 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Locate the three connection points on the paper feeder (inside the tray), and then securely connect the three harnesses (connector x3). Clamp [A] is not used for this installation. When you close the harnesses, make sure that the two lock bands are positioned as shown below.
  • Page 169 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Fasten the left cover [A] (screw x2: M4x8). NOTE • Fixing screws are provided with the Multi Bypass Tray. Re-attach the front cover [A] (blue screw x1: M4x8), and rear cover [B] (screw x2: M4x8).
  • Page 170 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Store the tab sheet fence [A] as shown. Also store the end fence [B] here if the customer does not need to use it at this time. Installing the Motor on the paper feeder Lift the rear left cover [A] of the paper feeder slightly and remove it (screw x6).
  • Page 171 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • This step can be skip if the cover [A] is already open. Attach the stepping motor assembly [C] while attaching the timing belt: M140 [B] to the pulley [A] and stepping motor (screw x2: M4x8, connector x1). NOTE •...
  • Page 172 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • When attaching the rear right cover, hang it on the hook. 3-94...

  • Page 173: Input Enhancement (Accessories)

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (2) Input enhancement (Accessories) Banner Tray for 550-sheet Multipurpose Tray Kit (Banner Guide 11) CAUTION • Before performing the following procedure, make sure that the main power switch and AC power switch of the main unit are turned OFF and that the power cord is disconnected.
  • Page 174 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the sheets to the bridge kit in landscape orientation, according to the banner tray following dimensions. [A]: Attach each sheet with its center on the ridge line and a width of approximately 7.5 mm on the vertical and horizontal sides. Attaching the Multi Bypass banner tray to the Bypass Tray Remove the screws from the banner tray [A] and then separate the base tray [B] and cover [C] (screw x4).
  • Page 175 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Hang the two joint plates [A] (provided with this option) in the gap under the extension tray. Move each joint plate [A] under the base tray edges and then fix them to the base tray (screw x1 each: M4x6).
  • Page 176 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Stand the end fences [A] (provided with this option) as shown below. The end fences are held on the banner tray by magnets. Attach the decal [A] next to the existing one. NOTE •...

  • Page 177: Output Enhancement

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (3) Output enhancement (3-1) Output (3-1) <E> Main Unit and Decurler Unit (DE-9100) IMPORTANT • All tapes and packing materials on the accessories have to be removed. • Main power switch has to be turned off and power cable has to be unplugged before install Inverter and Decurler Unit (DE-9100).
  • Page 178 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the cable cover [A] (Screw x2). The cable cover [A] and screws will not be used in this installation again. Attach connecting plate [A] (Screw x2: M4x8). Connect cable [A] to the connector. 3-100...
  • Page 179 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the connector cover [A] that removed in step 1 (Screw x1). Secure it with screw that was removed in step 1. Preparation for Inverter and Decurler Unit (DE-9100) Remove bracket of DE-9100. Open front right cover [A].
  • Page 180 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open front left cover [A]. Remove the bracket [B] (Screw x4). Brackets [B] and screws will not be used in this installation again. Attach ground plate [A] bundled to DE-9100 (Screw x1: M4x8). 3-102...
  • Page 181 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Peel off the release paper [B] on sponge [A] and install in on dashed line [C]. 0 to 5mm 0 to 5mm 0 to 5mm 0 to 5mm Open front right cover [A] of DE-9100 and pull lock lever [B]. 3-103...
  • Page 182 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check height and level of main unit and DE-9100. Check the height. Check if panel line (black and white) align DE-9100 and main unit. If the border of black and white, then insert pin [B] on connection plate [A] into hole [C] of DE-9100 and connect DE-9100 to main unit.
  • Page 183 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check the level. Check the level if the distance between DE-9100 and main unit [F], [G] are equal. • OK: The distance between DE-9100 and main unit [F], [G] are equal. •...
  • Page 184 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Adjust the height. Remove screws (Screw x1: M4x12/Screw x1: M4x10 Black TP). The screw will use in step 13-6. M4x12 M4x10 Black TP Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower.
  • Page 185 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove screws (Screw x1: M4x12/Screw x1: M4x10 Black TP). The screw will use in step 13-6. M4x12 M4x10 Black TP Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower.
  • Page 186 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back 2 stoppers to original position. Secure the screws that loosened (Screw x4). 3-108...
  • Page 187 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure stopper with screws that took before (Screw x2: M4x12). Secure screws [A] and [B] to either places in the red frame below after complete height adjustment (Screw x2: 4x10 Black TP). Screw was removed in step 13-1 and 13-3.
  • Page 188 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower. NOTE • height can be adjusted by 2 steps higher and lower in 3.5 mm pitch. Remove screws (Screw x2).
  • Page 189 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower. NOTE • height can be adjusted by 2 steps higher and lower in 3.5 mm pitch. 3-111...
  • Page 190 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back 2 stoppers to original position. Secure the screws that loosened (Screw x4). 3-112...
  • Page 191 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure stopper with screws that took before (Screw x2: M4x12). Secure screws [A] and [B] to either places in the red frame below after complete height adjustment (Screw x2: 4x10 Black TP). Screw was removed in step 14-1 and 14-3.
  • Page 192 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the lock lever [A] to original position (Screw x1: M3x6TP). Put back the rear lower cover to the original position (Screw x9). Screw was removed in step 12. Check gap of DE-9100 and main unit. Set the units as deference between [A] and [B] has to be within 1 mm.
  • Page 193 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Fix 4 stoppers [A]. Open front right [A] and left [C] cover of DE-9100. Put caution labels [C] on the location showed below if necessary. Close front right [A] and left [C] cover. NOTE <F>...
  • Page 194 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <F> 4000 Sheet Finisher (DF-9100) to Inverter and Decurler Unit (DE-9100) IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. • Main power switch of main unit has to be turned off and power cable has to be unplugged before install (DF- 9100).
  • Page 195 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach connecting plate [A] to DE-9100 (Screw X2: M4x20). Hook up connector [A] of cable to the connector on DE-9100. Hang the cable [B] on hook [C]. [A] [B] Attach connector cover [B] to connecting plate [A]. Check if the cable is covered with the connector cover [B].
  • Page 196 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Preparation for 4000 Sheet Finisher (DF-9100) Pull out sub tray [B] from eject tray [A]. Insert 4 hooks [C] in the lifting plate [A] to the holes [D]. Secure the exit tray [A] (Screw x2: M4x10 Black TP). Ground plate assemble [A] (Screw x1: M4x8).
  • Page 197 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check height and level of DF-9100 unit and DE-9100. Check the height. Insert pins [B] of the connecting plate [A] to holes [C] on DF-9100 Connect DF-9100 to DE-9100. Check the position of pin [B] diameter [D] and hole [C] height [E].
  • Page 198 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open front upper cover [A]. Open front lower cover [A] (Screw x1). The screw will use in step 39. NOTE • The front lower cover [A] is not secured with screw in case that BF-9110 has installed. 3-120...
  • Page 199 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Bend both sides [B] of the food cover front [A] slightly and get 2 projections [C] out from holes [D] by pushing down the cover [A] (Screw x2). The screw will use in step 38.
  • Page 200 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove wrench [A] (Screw x1). The screw will use in step 35. Adjust the height. Loosen 2 screws [B] on the right front and rear of DF-9100. Turning the bolt [C] clockwise with the wrench [A] makes DF-9100 unit higher and counterclockwise makes it lower.
  • Page 201 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the wrench [A] to original position (Screw x1). Screw was removed in step Adjust the level. Loosen 2 screws [A] on the left front and rear of DF-9100. Turning the bolt [B] with screw driver clockwise makes the distance [F] in step 28 shorter and counterclockwise makes it longer Secure 2 screws [A].
  • Page 202 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Get 2 projections [B] into holes [C] of the foot cover rear [A]. Put back the foot cover rear to the original position (Screw x3). Screw was removed in step 32. Get 2 projections [B] into holes [C] of the foot cover front [A].
  • Page 203 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Close the front lower cover [A] (Screw x1). Screw was removed in step 30. NOTE • The front lower cover [A] does not need to be secured with screw in case that BF-9110 has installed. Pull the lock frame [A] (Screw x1).
  • Page 204 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Push the lock frame [A] slowly as the rear side connector of DE- 9100 gets connection. Secure the lock frame [A] (Screw x1). Screw was removed in step 40. Attach staple cartridge [A] to DF-9100 front [B]. Close the front upper cover [C]. 3-126...

  • Page 205: Output (3-2)/Output (3-3)/Output (3-4)

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (3-2) Output (3-2)/Output (3-3)/Output (3-4) <E> Main Unit and Decurler Unit (DE-9100) IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. • Main power switch has to be turned off and power cable has to be unplugged before install Inverter and Decurler Unit (DE-9100).
  • Page 206 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the cable cover [A] (Screw x2). The cable cover [A] and screws will not be used in this installation again. Attach connecting plate [A] (Screw x2: M4x8). Connect cable [A] to the connector. 3-128...
  • Page 207 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the connector cover [A] that removed in step 1 (Screw x1). Screw was removed in step 1. Preparation for Inverter and Decurler Unit (DE-9100) Remove bracket of DE-9100. Open front right cover [A]. Remove the bracket [B] (Screw x4). Brackets [B] and screws will not be used in this installation again.
  • Page 208 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open front left cover [A]. Remove the bracket [B] (Screw x4). Brackets [B] and screws will not be used in this installation again. Attach ground plate [A] to DE-9100 (Screw x1: M4x8). 3-130...
  • Page 209 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Peel off the release paper [B] on sponge [A] and put in on dashed line [C]. 0 to 5mm 0 to 5mm 0 to 5mm 0 to 5mm Open front right cover [A] of DE-9100 and pull lock lever [B]. 3-131...
  • Page 210 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check height and level of main unit and DE-9100. Check the height. Check if panel line (black and white) align DE-9100 and main unit. If the border of black and white, then insert pin [B] on connection plate [A] into hole [C] of DE-9100 and connect DE-9100 to main unit.
  • Page 211 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check the level. Check the level if the distance between DE-9100 and main unit [F], [G] are equal. • OK: The distance between DE-9100 and main unit [F], [G] are equal. •...
  • Page 212 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Adjust the height. Remove screws (Screw x1: M4x12/Screw x1: M4x10 Black TP). The screw will use in step 13-6. M4x12 M4x10 Black TP Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower.
  • Page 213 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove screws (Screw x1: M4x12/Screw x1: M4x10 Black TP). The screw will use in step 13-6. M4x12 M4x10 Black TP Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower.
  • Page 214 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back 2 stoppers to original position. Secure the screws that loosened (Screw x4). 3-136...
  • Page 215 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure stopper with screws that took before (Screw x2: M4x12). Secure screws [A] and [B] to either places in the red frame below after complete height adjustment (Screw x2: 4x10 Black TP). Screw was removed in step 13-1 and 13-3.
  • Page 216 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower. NOTE • Height can be adjusted by 2 steps higher and lower in 3.5 mm pitch. Remove Screw (Screw x2).
  • Page 217 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Loosen screws (Screw x2). Remove stopper [A] by rotating it. Turning the bolt [C] clockwise with wrench [B] makes DE unit higher and counterclockwise makes it lower. NOTE • Height can be adjusted by 2 steps higher and lower in 3.5 mm pitch. 3-139...
  • Page 218 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back 2 stoppers to original position. Secure the screws that loosened (Screw x4). [A] M4x10 Black TP M4x12 M4x12 [B] M4x10 Black TP 3-140...
  • Page 219 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure stopper with screws that took before (Screw x2: M4x12). Secure screws [A] and [B] to either places in the red frame below after complete height adjustment (Screw x2: 4x10 Black TP). Screw was removed in step 14-1 and 14-3.
  • Page 220 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the lock lever [A] to original position (Screw x1: M3x6TP). Put back the rear upper cover to the original position (Screw x9). Screw was removed in step 12. Check distortion of DE-9100 and main unit. Set the units as deference between [A] and [B] has to be within 1 mm.
  • Page 221 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Fix 4 stoppers [A]. Open front right [A] and left [C] cover of DE-9100. Put caution labels [C] on the location showed below if necessary. Close front right [A] and left [C] cover. NOTE <F>...
  • Page 222 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <G> 5000 Sheet Stacker (ST-9100) to Inverter and Decurler Unit (DE-9100) NOTE • Up to two stackers can be docked. • In this manual, ST-9100 that is closer to main unit, is defined as 1st or upstream unit and further from main unit is 2nd or downstream unit.
  • Page 223 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Preparation for Inverter and Decurler Unit (DE-9100) Open a cover. Take out decurler [B] releasing the lock lever [A] Open the front cover. 3-145...
  • Page 224 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove projection [A] (Screw x2). Pull up the tab [A] for jam release. Remove screw. Holding up paper guide [A] secure screw in other hole. 3-146...
  • Page 225 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Pull down the tab for jam release to original position. Remove the tab [A] for jam release (Screw x2). Remove the tab [A] for jam release (Screw x2). Remove the cover [A] (Screw x1). 3-147...
  • Page 226 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the knob [A] for jam release (Screw x2). Remove the the cover [A] (Screw x1). Remove the mount [A] (Screw x4). 3-148...
  • Page 227 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the exit roller Assy [A] (Screw x6). This screw to be used in Step 46. Remove the connector [A] (Connector x1). Remove the exit unit [A] (Screw x4). This screw is used in Step 45. 3-149...
  • Page 228 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the vertical conveying guide [A] (Screw x1). This screw is used in step 38. Reposition the vertical conveying guide [A] as shown while aligning the rear projection [B] with the frame. This screw is used in step 37. Remove the upper rear cover [A] (Screw x8).
  • Page 229 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the connector plate [A] from the [DF] position (Screw x1, Harness Clamp x1). [DF] [ST] Switch plate [A] from the [DF] position to the [ST] position (Screw x2). [ST] [DF] Attach the connector plate [A] to the [ST] position (Screw x1, Harness Clamp x2).
  • Page 230 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect three connectors [A] (only two were connected) from [DF] position to [ST] position. (Harness Clamp x2) [DF] [ST] Attach the upper rear cover with 8 screws. These screws are used in Step 39. Attach the exit unit [A] (Screw x4, Connector x1).
  • Page 231 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Change the position [B] of the retainer of the mount [C] for aligning to ST-9100 on each end of the mount (Screw x4). Reinstall the mount [A] to the lower position with 4 screws. Do not tighten them. Attach the bracket [A] bundled in ST-9100.
  • Page 232 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the exit guide support [A] (Screw x2). Attach the tab [A] (Screw x2). Attach the knob [A] (Screw x2). 3-154...
  • Page 233 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the knob cover [A] (Screw x1). Attach the cover [A] (Screw x1). Attach the cover [A]. 3-155...
  • Page 234 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Stick label [A] and [B] along the arrow. Close the front cover. Attach decurler unit [A] (DE-9100) Confirm if triangle marks [B] are at same position. Close the cover [A]. 3-156...
  • Page 235 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Preparation for 5000 Sheet Stacker (ST-9100) Remove all visible tapes from the external covers. Open the front upper cover [A], and then remove all visible tapes. Open the front door [A] and remove all visible tapes. 3-157...
  • Page 236 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation InsRemove the tape from the sponge strip [A], and attach the strip to the top right edge of the high capacity stacker. NOTE • The sponge strip closes the gap between the high capacity stacker and the upstream unit, to prevent paper or other objects from falling between the units.
  • Page 237 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the front right cover [A] (screw x3). At the front right corner, remove the screw of the lock bar [A] (Screw x1), and pull the lock bar toward you until it stops. Use this screw in Step 68. Slowly push the high capacity stacker [B] against the left side of the upstream unit so that the lock bar [A] is directly and squarely under the arms of the joint bracket [C].
  • Page 238 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Push the lock bar [A] in completely so that it slides up into the notches in the arms on both ends of the joint bracket, and fasten the lock bar by re-attaching the screw removed in Step 66 (screw x1).
  • Page 239 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Re-attach the front right cover. Fasten left lock hasp [A] (screw x2: M4x8) to the door. Fasten right lock hasp [B] to the door frame (screw x2: M3x6). Connect the power cord [A] to the right rear lower side of the unit. IMPORTANT •...
  • Page 240 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Set the four leveling shoes [A]. NOTE • Place a level on the top of the unit and then adjust the height with leveling shoes so that the unit is level left- to-right and front-to-back.
  • Page 241 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Set the paper press lever [A] into the recessed cut-out of the paper tray. Insert the ends of the tray cart handle [A] into the handle holes. One end of the handle passes through the paper press lever on the paper tray.
  • Page 242 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Raise the paper tray and then tighten the screws on the handle bases (screw x 1 each: M4x14). Set the cart upright on its casters. Open the front door [A]. Push the tray cart [B] into the unit and close the door. 3-164...
  • Page 243 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <H> 5000 Sheet Stacker (ST-9100) to 5000 Sheet Stacker (ST-9100) NOTE • Up to two stackers can be docked. • In this manual, ST-9100 that is closer to main unit, is defined as 1st or upstream unit and further from main unit is 2nd or downstream unit.
  • Page 244 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Preparation for 5000 Sheet Stacker (ST-9100) (Upstream Unit) IMPORTANT • Do this procedure only if another peripheral device will be installed downstream. Remove the left exit cover [A] from the left side of the unit ( x2).
  • Page 245 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open the front door [A] and remove all visible tapes. InsRemove the tape from the sponge strip [A], and attach the strip to the top right edge of the high capacity stacker. NOTE •...
  • Page 246 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Install the entrance guide [A] on the right side of the high capacity stacker (screw x2: M3x6). Open the front door of the high capacity stacker. Remove the front right cover [A] (screw x3). Attach the ground plate [A] to the bottom right edge of the high capacity stacker (screw x2: M4x6).
  • Page 247 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation At the front right corner, remove the screw of the lock bar [A] (screw x1), and pull the lock bar toward you until it stops. Use this screw in Step 94. Slowly push the high capacity stacker [B] against the left side of the upstream unit so that the lock bar is directly and squarely under the arms of the joint bracket [C].
  • Page 248 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect the power cord [A] to the right rear lower side of the unit. IMPORTANT • In China, do not use the power cord provided with this option. Contact your supervisor and use the power cord specified for use in China.
  • Page 249 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation NOTE • Place a level on the top of the unit and then adjust the height with leveling shoes so that the unit is level left- to-right and front-to-back. If large media is used, install the accessory support tray [A] on the proof tray. The support tray is used for thick paper or large envelopes (B4 / K2 (envelopes) or more), to prevent the trailing edge of paper stuck on the proof tray from getting lifted and the proof tray being detected as full too early.
  • Page 250 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Insert the ends of the tray cart handle [A] into the handle holes. One end of the handle passes through the paper press lever on the paper tray. Lay the assembly down with the handles on the floor. Fasten the end of each handle (screw x 1 each: M10x25).
  • Page 251 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Raise the paper tray and then tighten the screws on the handle bases (screw x 1 each: M4x14). Set the cart upright on its casters. Open the front door [A]. Push the tray cart [B] into the unit and close the door. 3-173...
  • Page 252 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <I> Bridge Kit for Stacker to Finisher (AK-9120) NOTE • See Bridge Kit for Stacker to Finisher (AK-9120) for unpacking. IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. •...
  • Page 253 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove Bracket [A] (Screws x4). The screw will use in step 113. 2 Brackets [A] will not be used again. Attach connecting plate right [A] (Screws x4). Connecting plate right [A] was assembled in step 110.
  • Page 254 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open the front cover [A] and remove plate [B] (Screw X3). The plate [B] and screws will not be used in this installation. Close the front cover. Attach stay lock upper [A] (Screw x4: M4x12). Attach guide plate [A] (Screw x2: M3x8).
  • Page 255 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Ground plate assemble [A] (Screw x2: M3x8). Peel off the release paper [B] on sponges [A] and put in on dashed line [C][D]. 0 to 5mm 0 to 5mm 0 to 5mm 0 to 5mm 3-177...
  • Page 256 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check height or level of both Bridge Kit (AK- 9120) and Stacker (ST-9100). Check the height. Check the color borders between main unit and Bridge Kit for Stacker to Finisher(AK-9120). If the borders are in same line then insert connection pin [A] to hole on AK- 9120 [B].
  • Page 257 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation OK : [E]=[F] NG : [E]>[F],[E]<[F] Go to next step according to result of height and level check. • Height OK, Level OK: Go to step 131. • Height OK, Level NG: Go through from step 122 to 124 then jump to step 126. •...
  • Page 258 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove inner cover [A] (Screw x7). The screw will use in step 127. Remove rear cover [A] (Screw x8). The screw will use in step 128. Adjust the height. Loosen 8 screws [A] on the right front and rear. Turning the bolt [B] clockwise makes AK unit higher and counterclockwise makes it lower.
  • Page 259 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure 8 screws [A] on the right front and rear. Adjust the level. Loosen 8 screws [A] on the left front and rear. Turning the bolt [B] clockwise makes the distance [E] in step 121 shorter and counterclockwise makes it longer Secure 8 screws [A] on the left front and rear.
  • Page 260 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the inner cover to the original position (Screw x7). Screw was removed in step 123. Put back the rear cover to the original position (Screw x8). Screw was removed in step 124.
  • Page 261 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure Stacker (ST-9100) [A] and Bridge Kit (AK-9120) [B] (Screw x1: M4x10). Close the front cover of Bridge kit (AK-9120). Hook up connector [B] the cable [A] to the connector on AK-9120. Hook up the cable [A] to the connector [B] on Inverter and Decurler unit.
  • Page 262 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Pass the cable [A] through the cable band [B]. (This operation is required only if one stacker is connected.) Hook up connector [B] of cable [A] to the connector on ST-9100. 3-184...
  • Page 263 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation <J> 4000 Sheet finisher (DF-9100) to Stacker-Finisher Bridge kit (AK-9120) IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. • Main power switch of main unit has to be turned off and power cable has to be unplugged before install Finisher (DF-9100).
  • Page 264 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach connector cover [B] to connecting plate [A]. Check if the cable is covered with the connector cover [B]. IMPORTANT Make sure not to pinch the wire. Preparation for 4000 Sheet Finisher (DF-9100) Pull out sub tray [B] from eject tray [A].
  • Page 265 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Assemble the ground plate [A] and a screw bundled in AK-9120 (Screw x1: M4x8). Remove rear upper cover [A] (Screw x3). The screw will use in step 149. NOTE • This procedure does not need in case that the punch unit (PH-7A/7C/7D) has been installed. Cut off the part [B] in rear upper cover [A].
  • Page 266 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the interface [A] and screws bundled in AK-9120 to DF-9100 (Screw x2: M4x8). Connect the cable on the interface [A] to YC41, YC35 on DF main PWB. YC35 YC41 Fix the cable of interface with wire saddle [A]. 3-188...
  • Page 267 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the rear upper cover [A] to the original position (Screw x3). Screw was removed in step 144. NOTE • If the punch unit (PH-7A/7C/7D) has been installed in advance, the screw was removed in step 1 of the punch unit installation procedure.
  • Page 268 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Check the level. Check the level with the distance between DF-9100 and AK-9120 [F], [G]. • The distance between DF-9100 and AK-9120, [F], [G] are equal. • The distance between DF-9100 and AK-9120, [F], [G] are not equal. [F] = [G] [F]>[G], [F]<[G] Go to next step according to result of height and level check.
  • Page 269 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Bend both sides [B] of the food cover front [A] slightly and get 2 projections [C] out from holes [D] by pushing down the cover [A] (Screw x2). The screw will use in step 160.
  • Page 270 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove wrench [A] (Screw x1). The screw will use in step 157. Adjust the height. Loosen 2 screws [B] on the right front and rear of DF-9100. Turning the bolt [C] clockwise with the wrench [A] makes DF-9100 unit higher and counterclockwise makes it lower.
  • Page 271 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put back the wrench [A] to original position (Screw x1). Screw was removed in step 155. Adjust the level. Loosen 2 screws [A] on the left front and rear of DF-9100. Turning the bolt [B] with screw driver clockwise makes the distance [F] in step 150 shorter and counterclockwise makes it longer Secure each 2 screws [A].
  • Page 272 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Get 2 projections [B] into holes [C] of the foot cover rear [A]. Put back the foot cover to the original position (Screw x3). Screw was removed in step 154. Get 2 projections [B] into holes [C] of the foot Front [A]. Put back the foot rear cover [A] to original position (Screw x2).
  • Page 273 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Close the front lower cover [A] (Screw x1). Screw was removed in step 152. NOTE • The front lower cover [A] does not need to be secured with screw in case that BF-9110 has installed. Pull the lock frame [A] (Screw x1).
  • Page 274 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Push the lock frame [A] slowly as the rear side connector of AK-9120 gets connection. Secure the lock frame [A] (Screw x1). Screw was removed in step 162. Attach staple cartridge [A] to DF-9100 front [B]. Close the front upper cover [C]. Connect cable [A] of AK-9120 to connector [B] on DF-9100 that located at cut off part in rear upper cover.

  • Page 275: Output Enhancement (Accessories)

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (4) Output enhancement (Accessories) (4-1) Output (4-1) Folding Unit for 4000 Sheet Finisher (BF-9110) IMPORTANT • Main power switch of main unit has to be turned off and power cable has to be unplugged before install Folding Unit (BF-9110).
  • Page 276 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Insert the projection [C] on rail front [A] to front hole [B] in DF-9100. Secure the rail front [A] (Screw x2: M4x12). Insert the projection [C] on rail rear [A] rear hole [B] in DF-9100. Secure the rail rear [A] (Screw x2: M4x12).
  • Page 277 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put pulleys [B] located at front and rear of the folding unit [A] onto inside part [C] of the rails then push it to the direction of the arrow. The rail gets middle pulley [D]. Install the folding unit {A] to DF-9100 along with the rails.
  • Page 278 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Insert positioning pins [C] on exit tray unit fixing parts front [B] to positioning holes in folding unit [A]. Insert positioning pins [C] on exit tray unit fixing parts front [B] to positioning holes in folding unit [A] (Screw x4: M3x8).
  • Page 279 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Let projection [B] in front of exit tray unit [A] go through the hole [D] in tray unit fixing parts [C]. Insert the positioning pins [F] on the exit tray unit fixing parts rear to the holes in folding unit [G].
  • Page 280 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open exit cover [A]. Fold the exit tray unit [B]. Attach the side cover rear [A] over the exit tray unit fixing rear [B]. Insert projections [C], [D] on side cover rear [A] to the holes [F], [G] in folding unit [E]. Attach the side cover rear [A] (Screw x1: M3x8 Black TP).
  • Page 281 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the side cover front [A] over the exit tray unit fixing front [B]. Insert projections [C], [D] on side cover front [A] to the holes [F], [G] in folding unit [E]. Attach the side cover front [A] (Screw x1: M3x8 Black TP).
  • Page 282 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure the foot cover with screw (Screw x2). Screw was removed in step 1. Insert the relay unit {A] behind inner frame [B] of DF-9100. Put 2 projections [C] into 2 holes.
  • Page 283 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove fixing tape [C] on wire guide [B] on folding unit [A]. Insert the pin [D] to the wire guide [A] as frame [C] is in between 2 projections on the wire guide [A].
  • Page 284 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure the ground line [A] to the frame (Screw x1: M4x8). Put the band [B] to the frame. Fasten the wire [A] with the band [B]. Connect 2 connectors [A] to connector [B]. 3-206...
  • Page 285 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect 2 connectors [A] to connector [B]. Insert the guide [A] into the gap between frame [B] and foot cover [C] of DF-9100, and put the holes in the guide [A] to projections [D] on DF-9100 [D]. Secure the guide [A] (Screw x4: M4x8).
  • Page 286 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Push in folding unit [A] into DF. Open front upper cover [A] of DF-9100. Open the front lower cover [B] (Screw x1). Screw will not be used in this installation. Put the operation label [A] onto the position shown in picture. 3-208...
  • Page 287 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Close the front Lower cover [A] of DF-9100. Close the front upper cover [B]. Adjustment of booklet stapling position Check the distance [A] from center to staple. If the distance [A] is out of specification, then adjust it as following procedure.
  • Page 288 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Select setting values. Press [Start] key to set the setting value. Adjustment of tri-folding position Check the distance [C] from edge to second folding position. If the distance [C] is out of specification, then adjust it as following procedure.

  • Page 289: Output (4-2) Hole Punch Unit For 4000 Sheet Finisher (Ph-7A/7C/7D)

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (4-2) Output (4-2) Hole Punch Unit for 4000 Sheet Finisher (PH-7A/7C/7D) IMPORTANT • Main power switch of main unit has to be turned off and power cable has to be unplugged before install Punch Unit (PH-7A/7C/7D).
  • Page 290 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put the punch guide [A] as the tip [B] goes under the frame [C] of DF-9100. Insert punch unit {A] into DF-9100. IMPORTANT Hold up the unit slightly while inserting punch unit [A] in step 4. Pay attention that installing punch unit with downward gets the hook in bottom of the unit broken.
  • Page 291 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Hold up punch unit [A] and insert shaft [C] of motor unit [B] to hole [D] of punch unit [A]. Hang the hook [E] of motor unit [B] onto the groove [F] in DF-9100 Secure motor unit [A] (Screw x2: M3x8).
  • Page 292 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Bundle wires [A] of punch unit and fix with edging [B] of motor unit. Hang 2 hooks [B] of punch PWB [A] to cut off part [C] of DF-9100. Secure punch PWB [A] and ground line [D] of punch unit with one screw (Screw x1: M3x8).
  • Page 293 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect 2 wires from punch unit to connector [B] on DF main PWB [A]. Put ferrite core [A] on wires. Put back rear upper cover [A] to original position (Screw x3). Screw was removed in step 1.
  • Page 294 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Open front upper cover [A]. Install punch dust tank [B]. Put label [C] on the sheet [A] onto the position [B] shown in picture after cleaning with alcohol. Close the front upper cover [A]. Punch position adjustment Connect the power plug of the main unit to the outlet and turn the power on.
  • Page 295 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Punch entry registration correction Select [Finisher], [Punch Regist] in Maintenance mode U246. Select setting values. Increase the value for the copy sample [A] (Skewing). Decrease the value for the copy sample [B] (Z shape folding). Press [Start] key to set the setting value.

  • Page 296: Other Optional Items For Main Frame

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (5) Other optional items for main frame (5-1) Output(5-1)-Fiery Print Server (Printing System 50) IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. • Main power switch has to be turned off and power cable has to be unplugged before install Printing System NOTE •...
  • Page 297 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove the rid [B] from rear lower cover [A] that removed in step 2 (Screw x2). The screw will use in step 15. The rid [B] will not use in this installation again. Place Fiery Relay PWB [A] by aligning its connector [B] with a hole [C] on the controller box.
  • Page 298 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Hook the Fiery cable [A] up to the connectors YC33 on Main PWB [B] and YC2 on Fiery Relay PWB [C]. YC33 Hook the FCC cable [A] up to the connectors YC6 on Video PWB [B] and YC4 on Fiery Relay PWB [C].
  • Page 299 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Fix the Fiery cable [A] with the a 5 clamps [B]. Pass the DVI cable [A] through a rectangle hole [B] in the Rear Lower cover. Secure the DVI cable [B] onto Fiery Relay PWB [C] with screw [A]. 3-221...
  • Page 300 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach the ACCESS.BAND [A] to the position A and tighten the cable with the band. Cut the extra band Attach the cover that took off at step 2 (Screws x9). Attach the Right Rear Upper cover that took off at step 1 (Screw x8). Put DVI cable [B] to cut off part [A] of fiery plate.
  • Page 301 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Attach Fiery plate [A] to the rear lower cover [B] (Screw x2). Fix ACCESS.EDGING [C] to fiery plate [A] by pushing it. Screw was removed in step 3. Secure the DVI cable [B] onto Printing System 50 [C] with 2 screws [A]. Connect LAN cable [D] to Printing System 50 [C] and connect another side to network connector.
  • Page 302 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Connect LAN cable [B] to main unit [A] and connect another end to HUB. Turn the power switch [A] on. 3-224...

  • Page 303: Others (5-2) Status Indicator Light (Sl-9100)

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (5-2) Others (5-2) Status Indicator Light (SL-9100) This is a procedure of setting up Status Indicator with pole and bracket. IMPORTANT • All tapes and packing materials on the accessories parts have to be removed. •...
  • Page 304 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put USB cable [C] through to the pole [D]. Put USB cable through to the pole bracket [B]. Put the pole into the bracket matching the position showed in [E] and secure with 2 screws [A].
  • Page 305 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Secure the body and the bracket 3 nuts. Put cushion [A] on between screw holes [B]. 3-227...
  • Page 306 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put cushion [B] on to bracket [A]. Put two bracket [A] on the rear side of main frame (screws x2 each). Insert the pole [B] adjusting the height of light and tighten the screws. Wrap USB cable [B] twice around ferrite core [A].
  • Page 307 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Remove screw [B]. Hold USB cable [A] with the clamp [C] and secure them (Screw x1) Connect the USB cable to main unit. 3-229...

  • Page 308: Output (5-3) Banner Tray (Banner Guide 10)

    [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation (5-3) Output (5-3) Banner Tray (Banner Guide 10) NOTE • See Banner Tray (Banner Guide 10) for unpacking. Attach the paper guide [A], the paper guide [B] and the paper guide [C] to the tray base [D].
  • Page 309 [CONFIDENTIAL] Enhancement device setup procedure > Optional device installation Put the banner tray [A] on the MP tray [B] and attach sliding in the direction of the arrow till locking. 3-231...

  • Page 310: Installing The Optional Parts

    [CONFIDENTIAL] Installing the optional parts > Card reader 4 Installing the optional parts 4 - 1 Card reader Card reader installation requires the following parts. Card reader holder 11 1 pc (1702R6UN1) Accessories in Card reader holder 11 Card reader holder 1 pc Card reader cover 1 pc (Not use for this)
  • Page 311 [CONFIDENTIAL] Installing the optional parts > Card reader Put the Sheet [C] align to the scribe line [B] on the card reader bracket [A]. Put 2 double sided tapes [B] align to the scribe line [C] on the card reader bracket [D]. Put the card reader holder [A] onto the vertical face of the card reader bracket [D].
  • Page 312 [CONFIDENTIAL] Installing the optional parts > Card reader Connect USB connector [A] to the main unit. Path the wire [B] through back of the sheet [D] and bundle the extra wire [C] in the opposite side of the card reader. Reattach the upper front left cover to the original position without any pinched wires.

  • Page 313: Heater (Optional)

    [CONFIDENTIAL] Installing the optional parts > Heater (Optional) 4 - 2 Heater (Optional) (1) Cassette 1 and 2 Cassette heater installation requires the following parts. HEATER 100 ASSY (302TJ8099*) HEATER 120 ASSY (302TJ80A2*) 1 pc (Select by region) HEATER 240 ASSY (302TJ80A1*) Bundle parts in Heater assy Heater 1 pc...
  • Page 314 [CONFIDENTIAL] Installing the optional parts > Heater (Optional) Affix the caution label [B] on the cassette base [A]. Re-insert cassette 1 and 2.

  • Page 315: Cassette 3 And 4

    [CONFIDENTIAL] Installing the optional parts > Heater (Optional) (2) Cassette 3 and 4 Cassette heater installation requires the following parts. HEATER 100 ASSY (302TJ8099*) HEATER 120 ASSY (302TJ80A2*) 1 pc (Select by region) HEATER 240 ASSY (302TJ80A1*) Bundle parts in Heater assy Heater 1 pc Cassette support plate...

  • Page 316: Corrective Action When Service Call Occur

    [CONFIDENTIAL] Corrective action when service call occur > C2100 5 Corrective action when service call occur 5 - 1 C2100 Turn the power switch and the main power switch off. Remove the upper left cover [A]. (Screw x11) Remove the cap front plate [A] or the cap rear plate [B] which you forgot to remove and re-install the cap unit to the original position.
  • Page 317 [CONFIDENTIAL] Corrective action when service call occur > C2100 Reattach the upper left cover [A] to the original position. (Screw x11) Turn the main and the power switch ON and confirm if service call is disappeared.

  • Page 318: C2120

    [CONFIDENTIAL] Corrective action when service call occur > C2100 5 - 2 C2120 Turn the power switch and the main power switch off. Slide the rear right upper cover [A] to the left and remove it in the direction of the arrow.
  • Page 319 [CONFIDENTIAL] Corrective action when service call occur > C2120 Remove the duct [A] in the direction of the arrow. (Screw x3) Disconnect the FCC [B] from the Scanner relay PWB and pull it out from the shield box. Open two wire saddles [C] and release wires. Remove the screws from the shield box assy [A].
  • Page 320 [CONFIDENTIAL] Corrective action when service call occur > C2120 Turn the image conveying lift motor [A] to the right and lift up the image conveying unit to the pulling out position. Open the front right upper cover [A] and the front left upper [B] covers. Pull out the image conveying unit [C].
  • Page 321 [CONFIDENTIAL] Corrective action when service call occur > C2120 When turning the print conveying lift motor, please make sure not to touch the print head nor the print conveying belt. (Screw x2) (Use the stubby driver to remove the screws since it is narrow.) Hold the handles [B] and [C] then re-install the image conveying unit [A].
  • Page 322 [CONFIDENTIAL] Corrective action when service call occur > C2100 Close the front left upper [A] and the front right upper cover [B]. Turn the main and the power switch ON and confirm if service call is disappeared.

  • Page 323: C2260

    [CONFIDENTIAL] Corrective action when service call occur > C2100 5 - 3 C2260 Check the condition of the sensor by U704 and compare with the following combination. Then, adjust the unit position that has a gap. (1) Setup position Cap unit 11 12 Wipe unit Item...

  • Page 324: Purge Position

    [CONFIDENTIAL] Corrective action when service call occur > C2100 (2) Purge position Wipe unit 11 12 Cap unit Item Description Status WC HP Treatment carriage HP sensor Treatment carriage head lower sensor Cap Unit HP Treatment cap HP sensor WL HP Treatment lift HP sensor WL Cap Carry Treatment lift cap conveying sensor...

  • Page 325: C2740 /C2750

    [CONFIDENTIAL] Corrective action when service call occur > C2100 5 - 4 C2740 /C2750 Turn the power switch and the main power switch off. Open the front right upper cover [A] and the front left upper cover [B]. Check stop position of the Image conveying unit [A]. (1) Left side of the image conveying unit down because the right fix plate is not removed.
  • Page 326 [CONFIDENTIAL] Corrective action when service call occur > C2100 Remove 4 screws for the image conveying unit and pull it out. (Screw x4) • If Registration cleaning unit is on the way of the unit then select [Unit Move]/[Storage] in U705 [Registration cleaning] and press [Start] to execute.
  • Page 327 [CONFIDENTIAL] Corrective action when service call occur > C2100 Remove the left plate. • In case of (1), go to step 11. Rotate the lift motor [A] of the image conveying unit by hand, and wind up the image conveying unit lifting wire [B]. Stretch and put tension on the wire slightly when wind it up.
  • Page 328 [CONFIDENTIAL] Corrective action when service call occur > C2100 Check if the image conveying unit pull-out position sensor is attached correctly. If not, fix it. Hold the handles [B] and [C] then re-install the image conveying unit [A]. CAUTION 4 pins [C] on rails have to align with 4 holes [A] and [B] in frame of the image conveying unit. (Pay attention the alignment otherwise the unit may drop.) 5-13...
  • Page 329 [CONFIDENTIAL] Corrective action when service call occur > C2100 Close the front left upper [A] and the front right upper cover [B]. Turn the main and the power switch ON and confirm if service call is disappeared. 5-14...

  • Page 330: U740 Error Code List

    [CONFIDENTIAL] Corrective action when service call occur > C2100 5 - 5 U740 Error code list Code Item Description E0010 Front cover open The front cover is open. E0020 Container cover open The container cover is open. E0031 No Y container Y container is not installed.

  • Page 331: Machine Transportation After Setup

    [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) 6 Machine transportation after setup IMPORTANT Wear rubber gloves in handling. (If the liquid get your hands, rinse it immediately with water.) 6 - 1 Procedure for the main unit transportation (floor to floor) In case that the main unit get moved from floor to floor, please be careful of giving the main unit vibration in transportation.
  • Page 332 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) The number of clogged nozzle come up by scanning the chart. Ink ejection confirmation chart When ink non-ejection has occurred Select [Waste Ink Pump] in U030 Motor operation check and press [start] key to start the pump.
  • Page 333 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Release 2 hooks [B] from main unit [C], and then remove right exit tray [A] in the direction of the arrow. Open the front left lower cover [A]. Open the cleaning liquid tank cover [B] by rotating the lock lever [A] in the direction of the arrow.
  • Page 334 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Pull out the cleaning liquid tank [C] until it stops and remove the cap [A] and the spacer [B]. (keep the spacer and use it at procedure of setup. (page 6-10)) Then, close the cap [A] and pull out the cleaning liquid tank [C] all the way.
  • Page 335 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Rotate the lock dial [A] to release lock, and open the waste ink cover [B]. Place the cap [B] on the waste ink tank [A] and remove from the main unit in the direction of the arrow.
  • Page 336 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Close the waste ink tank cover [A] and lock by rotating the lock dial [B] in the direction of the arrow. Rotate the waste ink tank nozzle release dial [A] in the direction of the arrow. Release the level bolts by rotating that are located bottom of the main unit with 19 mm wrench.

  • Page 337: Install After Transportation

    [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) (2)Install after transportation IMPORTANT Wear rubber gloves in handling. (If the liquid get your hands, rinse it immediately with water.) Move the main unit to location to be installed, lay the floor plates and install the main unit on the plates.
  • Page 338 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Check a leveler on the main frame and adjust the horizontal level by rotating the level bolts with 19 mm wrench. Adjust them as all casters slightly up from floor at the end. Make sure to adjust the above because the main unit might move if the casters are not up slightly when clearing the jam by moving the enhancement devices and locate it back to the original position due to pushing the main unit by the enhancement devices.
  • Page 339 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) IMPORTANT When attaching the side registration guide [A], be careful of the positioning hole [B] and the screw position [C]. The mounting angle of the side registration guide [A] changes. In case of installing it in wrong position, Right Exit Tray Full Sensor will make mis-detection.
  • Page 340 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Insert the cleaning liquid tank [A] in the direction of the arrow until it stops. Remove the cap [A] and reattach the spacer [B]. Close the cap [A] again. IMPORTANT Do not tighten the cap but just put on.
  • Page 341 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Close the front left lower cover [A]. Connect the power cable [C] to main unit [A]. Open the front right lower cover [B] and turn the main switch [D] on, then close the front left lower cover [B].
  • Page 342 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) Enter maintenance mode. Select [Cleaning] in U744 Head Cleaning and select [Normal] for each color then press [Execute]/[Start] to run purge. IMPORTANT The machine can be operated by the ink temperature of over 26 °C. Once it is executed, it is not possible to cancel the operation.
  • Page 343 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (floor to floor) If it gets less clogged nozzle, repeat step 22 to 23 with following order. Run the strong purge. (cleaning) only for the color that has non-discharge area. Run the extra strong purge.

  • Page 344: Procedure For The Main Unit Transportation (Truck Transportation)

    [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) 6 - 2 Procedure for the main unit transportation (Truck transportation) In case that the main unit is transported by the truck, follow the procedure bellow. CAUTION The following procedure is for reference only and is not covered by the warranty.
  • Page 345 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) The number of clogged nozzle come up by scanning the chart. Ink ejection confirmation chart When ink non-ejection has occurred Remove the front paper width guide [A] in the direction of the arrow. (Screw x1) Remove the rear paper width guide [B] in the direction of the arrow.
  • Page 346 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the rear left upper cover [A] in the direction of the arrow. (Screw x6) (Display: Begin) Select [Ink Drain]/[Execute] in U740 Set UP and press [Start] key. IMPORTANT Any modes are prohibit in U740 Set Up, so that power off does not allow to exit from this mode unless complete all routine.
  • Page 347 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) (Display: Manu 0402) Open all the clamps [A] of Y, K, C, M, CL in ink supply unit. • Select [Execute] after completing the steps, then press [Start] key to continue. (Display: Auto 0403) Treatment unit and the image conveying unit move to shipping position.
  • Page 348 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the image conveying unit [A] holding handles [B] and [C], and place it on a table. • Take care not to damage the electrical components. IMPORTANT Pay attention when handling the image conveying unit, the lift wire might come off if lifting up the lift plate from the bottom.
  • Page 349 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the upper left cover [A]. (Screw x11) Push the treatment unit [A] into the main unit. Tighten the screw with the stubby driver (Total length 95mm or less) and fix the treatment unit [A].
  • Page 350 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Pull down the cap unit [A] and pull it out slightly. Tighten the screw from the lower side of the cap rear plate [A]. (Screw x1) Tighten the screw from the lower side of the cap front plate [A].
  • Page 351 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Re-install the cap unit [A] until you feel a click. • Confirm if the center of the shaft [B] matches with center of position [C]. Attach the cap rear plate [A] with screw. (Screw x1) Attach the cap front plate [A] with screw.
  • Page 352 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Attach the treatment rear plate [A]. (Screw x2) Attach the treatment front plate [A]. (Screw x2) Clean the image conveying belt [B]. IMPORTANT Belt cleaning has to be cleaned by Kim towel surface with deionized water and rotate belt in the direction of the arrow.
  • Page 353 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Attach the left side bracket [B]. (Screw x8) Attach the right side bracket [B] onto the image conveying unit [A]. (Screw x7) Hold the handles [B] and [C] then re-install the image conveying unit [A]. •...
  • Page 354 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Tighten the screws on the bottom of the image conveying unit [A]. (Screw x4) (The screw has a tag [B]) IMPORTANT In case if it is difficult to reattach the screw, attach the screw [C] by sliding it to the aperture while slightly lifting the front [A] or the rear [B] of the image conveying belt unit.
  • Page 355 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Close the front left upper cover [A] and the front right upper cover [B]. Turn the main and the power switch on. Enter maintenance mode. Select [Waste Ink Pump] in U030 Motor operation check, and press [Start] key to start pump and press [Stop] key to stop.
  • Page 356 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Turn the power and the main switch off. Attach the rear left upper cover [A] in the direction of the arrow. (Screw x11) Attach the rear left upper cover [A] in the direction of the arrow. 6-26...
  • Page 357 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Attach the stopper [A], [D] on cassette 1/2 [B] and the deck 3/4 [C] to fix the lift plate. Open the front left lower cover [A]. Push the ink container [A] to release it and then take it out.
  • Page 358 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Open the cleaning liquid tank cover [B] by rotating the lock lever [A] in the direction of the arrow. Pull out the cleaning liquid tank [C] until it stops and remove the cap [A] and the spacer [B].
  • Page 359 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Rotate the waste ink tank nozzle release lever [A]. Rotate the lock dial [A] to release lock, and open the waste ink cover [B]. Place the cap [B] on the waste ink tank [A] and remove from the main unit in the direction of the arrow.
  • Page 360 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Install the new waste ink tank After installing the waste ink tank [A], remove the cap [B] from the waste ink tank and Place it on the storing place [C]. Close the waste ink tank cover [A] and lock by rotating the lock dial [B] in the direction of the arrow.
  • Page 361 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Release the level bolts by rotating that are located bottom of the main unit with 19 mm wrench. Attach the tapes to covers and wrap the machine for transportation damage. NOTE When transporting the main unit packed in the packaging box, there might be the possibility that the cushioning material that holding the panel arm located at the lower position of the bundled waste tank might float.

  • Page 362: Install After Transportation

    [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) (2)Install after transportation IMPORTANT Wear rubber gloves in handling. (If the liquid get your hands, rinse it immediately with water.) Pull out cassette 1 [A]. Remove the lift plate stopper [B] and attach it to the storage location. Remove the tape from spacer [C].
  • Page 363 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Open DP [B], hold up the triangle mark side of the optical lock cover [A] and slide it then remove it. Attach the cover [A] in the opposite direction and release the scanner carriage. (Place triangle symbol to front for releasing) Open the front right upper cover and the front left upper cover and pull out the conveying unit [A].
  • Page 364 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) IMPORTANT In case if it is difficult to remove the screw, remove the screw [C] by sliding it to the aperture while slightly lifting the front [A] or rear [B] of the image conveying belt unit. (screw x4) View after removing image conveying belt unit * Screw sliding direction Remove the image conveying unit [A] holding handles [B] and [C], and place it on a...
  • Page 365 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the left side bracket [B] from the image conveying unit [A]. (Screw x8) IMPORTANT If you fail to remove the transport brackets, reverse winding error comes up as lift wire gets lose the unit can not drive downward from the removal position after power on.
  • Page 366 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the screw of the cap rear plate [A]. (Screw x1) Pushing down the cap unit [A] and pull it out slightly. Remove the screw from the lower side of the cap front plate [A] with a screwdriver then remove the plate.
  • Page 367 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the screw from the lower side of cap rear plate [A] with a screwdriver then remove the plate. (Screw x1) Re-install the cap unit [A] until you feel a click. •...
  • Page 368 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the treatment rear plate [A]. (Screw x2) IMPORTANT If forgetting to remove the treatment plate, C2100 will occur. (After removing the fixing plate, it will recover by turning on the power switch.) Move the main unit to the location to be installed, lay the floor plates and install the main unit on the plates.
  • Page 369 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the front left upper cover [A] in the direction of the arrow. (Screw x3) Adjust the level with a leveler in the main unit by rotating the level bolts, with 19 mm wrench, that are located bottom of the main unit.
  • Page 370 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Reattach the left front upper cover to the original position. (Screw x3) Close the front left upper cover [A] and the front right upper cover [B]. Attach the front width guide [C] to the front guide bracket [A].
  • Page 371 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) IMPORTANT When attaching the side registration guide [A], be careful of the positioning hole [B] and screw position [C]. The mounting angle of the side registration guide [A] changes. In case of installing it in wrong position, Right Exit Tray Full Sensor will make mis-detection.
  • Page 372 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Open the cleaning liquid tank cover [B] by rotating the lock lever [A] in the direction of the arrow. Insert the cleaning liquid tank [A] in the direction of the arrow until it stops. Remove the cap [A] and reattach the spacer [B].
  • Page 373 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Close the cleaning liquid tank cover [A] and lock by rotating the lock lever [B]. Close the front left lower cover [A]. Loosen 8 screws [B] in the head protective cap for transportation [A]. (The screws never drop because of stopper.) 6-43...
  • Page 374 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove 2 screws. Hold and remove the protective cap [A] in the direction of arrow. • Please make sure not to touch the print head by the protective cap. IMPORTANT In case of turning power on without removing the cap unit, the belt of the image conveying unit, caps in the treatment unit and the wipe section mights get broken.
  • Page 375 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Remove the screws with the stubby driver (Total length 95mm or less) to release the treatment unit [A]. (Screw x5) IMPORTANT If forgetting to remove the screw on the bottom, the wipe unit can not be moved, resulting in an error (C2000). C2000: Treatment lift motor error.
  • Page 376 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Hold handles [B] and [C] then re-install the image conveying unit [A]. • Take care not to damage the electrical components. IMPORTANT 4 pins [C] on rails have to align with 4 holes [A] and [B] in frame of the image conveying unit. (Pay attention the alignment otherwise the unit may drop.) And also, if the frame goes over the pin, the unit becomes incline and service call error C2700 occurs.
  • Page 377 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Place 2 sheets of paper [B] on the image conveying belt and cover them with 2 sheets of Kim towel that are folded along with long side. •...
  • Page 378 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Tighten the image conveying unit [A] with screws. (Screw × 4) Close the front left upper cover [A] and the front right upper cover [B]. Remove the rear left upper cover [A] in the direction of the arrow. (Screw x6) 6-48...
  • Page 379 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Check if all the clamps [A] and the couplings [B] of Y, K, C, M, CL in ink unit are open. • If they close, open them refer to below. Open Close Open...
  • Page 380 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) (Display: Auto 0300) Supply ink and cleaning liquid to sub tank. • Select [Execute] and press [Start] to run job. (Display: Manu 0301) Close all clamps [A] of Y, K, C, M, CL in ink unit. •...
  • Page 381 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) (Display: Manu0304) Make sure to check all the couplings [A] are connected and the clamps [B] are closed again. • Confirm if the ink is flowing into the tube of the supply side. •...
  • Page 382 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Attach the left upper cover [A] in the direction of the arrow. (Screw x11) Attach the rear left upper cover [A] and turn the power switch on. (Screw x6) Wait more than 5 seconds between the power off and on.
  • Page 383 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Set the maximum sized paper such as over A3/Ledger paper. Select [Check] in U744 <Head cleaning> and the test chart is output automatically. Place the test chart on the scan table and scan it. (The number of clogged nozzle come up by scanning the chart.) Ink ejection confirmation chart When ink non-ejection has occurred...

  • Page 384: Adjustment

    [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) (3)Adjustment (3-1)Image check flow Head position adjustment U468 Color registration correction data In case of NG • Check the head position. (Output chart). U469 Head top timing adjustment Check the head top timing (Main scan direction) In case of NG...
  • Page 385 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Conveying CIS Print position U755 Conveying CIS Adjustment] adjustment • Adjust the center position. (Output chart) • Adjust the side position. (Output chart) 6-55...
  • Page 386 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Head Position Adjustment U468 Check head print position adjustment Set the maximum sized paper such as over A3/Ledger paper. Select [Print] in U468 Cor Reg Dat. Select [Head Pos] and press [Start] key.
  • Page 387 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) - Dark or void area (Head Overlap) Correct position - Uneven Line (Head Top Timing) Head Overlap - Dark area - Discharged area Head Top Timing - Uneven line - Uneven line If the above print image is observed, execute the following adjustment.
  • Page 388 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) U469 Head top timing adjustment. (If it is necessary to adjust.) Set the maximum sized paper such as over A3/Ledger paper. Select [Head Top Timing] in U469 Adj Cor Reg. Select [Print] and press [Start] key.
  • Page 389 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Press [Start] key to set the setting value. Thus, setting value come to "0". 6-59...
  • Page 390 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) U469 Head overlap adjustment (If it is necessary to adjust.) Set the maximum sized paper such as over A3/Ledger paper. Select [Head Overlap] in U469 Adj Cor Reg. Select [Print] and press [Start] key.
  • Page 391 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) U469 Color registration adjustment Set A4/Letter paper. Select [Color Regist] > [Manual] in U469 Adj Cor Reg. Select [Print] and press [Start] key. Color registration chart is output. NOTE In case if Yellow color is not visible on the chart, copy the chart by the following procedure.
  • Page 392 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Press [Start] key to set the setting value. Thus, setting value come to "0". 6-62...
  • Page 393 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) U469 Head skew adjustment (Color) (If it is necessary to adjust) When performing the head position adjustment or the color registration adjustment, follow the procedure below. Set A4/Letter paper.
  • Page 394 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) [A] [B] [C] [D] Output the chart and check if the number or alphabet on the left and right of each color are equal. Setting white line correction Set the maximum size paper such as over A3/Ledger paper.
  • Page 395 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) U034 Leading edge timing adjustment (In case of BK head replacement) Go into U034 Adj Paper Timing. Select [Start Position]. • Select [Full (Shift)] for lead edge timing adjustment in full speed. Press [System Menu/Counter] key.
  • Page 396 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Press [Stop] key and return to the screen for selecting the maintenance item number. 6-66...
  • Page 397 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) U755: Conveying CIS print position adjustment (In case of BK head replacement) Go into U755 Adj Conv CIS. Select [Center Pos Adj]. Set A4/LTR in reduction on upper cassette 1. Select [Print] key to output adjustment chart.
  • Page 398 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Press [Start] key. Select [Regist]. Change the setting value by using [+] [-] keys or the numeric keys. Press [Start] key to set the setting value. Select [Print] and press [Start] key to output check chart.
  • Page 399 [CONFIDENTIAL] Machine transportation after setup > Procedure for the main unit transportation (Truck transportation) Select [Regist]. Change the setting value by using [+] [-] keys or the numeric keys. Press [Start] key to set the setting value. Select [Print] and press [Start] key to output check chart. Adjust V value below 0.5 and H value to 0.
  • Page 400 8F, No. 288 Nanjing Road West, Huangpu District, Phone: +1-305-421-6640 Shanghai,200003, China Fax: +1-305-421-6666 Phone: +86-21-5301-1777 Fax: +86-21-5302-8300 KYOCERA Document Solutions Canada , Ltd. KYOCERA Document Solutions 6120 Kestrel Rd., Mississauga, ON L5T 1S8, Canada (Thailand) Corp., Ltd. Phone: +1-905-670-4425...
  • Page 401 KYOCERA Document Solutions South Africa (Pty) Ltd. KYOCERA Document Solutions Espana, S.A. KYOCERA House, Hertford Office Park, Edificio Kyocera, Avda. de Manacor No.2, 90 Bekker Road (Cnr. Allandale), Midrand, South Africa 28290 Las Matas (Madrid), Spain Phone: +27-11-540-2600 Phone: +34-91-6318392...

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