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SMC Networks EX600-SDN Series Operation Manual

Fieldbus system devicenet compatible
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No.EX##-OML0007
Fieldbus system
TM
DeviceNet
compatible
PRODUCT NAME
EX600- SDN*
EX600-DX*
EX600-DY*
EX600-AX*
EX600-ED*
MODEL/ Series

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Summary of Contents for SMC Networks EX600-SDN Series

  • Page 1 No.EX##-OML0007 Fieldbus system DeviceNet compatible PRODUCT NAME EX600- SDN* EX600-DX* EX600-DY* EX600-AX* EX600-ED* MODEL/ Series...

  • Page 2: Table Of Contents

    Table of Contents Safety Instructions ............................. 3 Product Outline ..............................7 Assembly ................................9 Mounting and Installation..........................11 SI Unit ................................14 How to order..............................14 Name and function of the parts........................14 Mounting and installation ..........................15 Setting and adjustment ..........................16 Error display ..............................

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by label of "Danger", "Warning" or "Caution", followed by important safety information which must be carefully followed. To ensure safety of personnel and equipment the safety instructions in this manual and the product catalogue must be observed, along with other relevant safety practices.
  • Page 4 Warning Do not disassemble, modify (including change of printed circuit board) or repair this product. Injury or failure can result. Do not perform operation or setting with wet hands. There is a risk of electric shock. Do not operate the product beyond the specification range. Do not use the product for flammable or harmful gases or liquids.
  • Page 5 Caution Follow the instructions given below when handling the fieldbus system. Failing to do so may result in product damage. Operate the fieldbus system within the specified voltage. Maintenance space should always be provided around the product. Do not remove labels from the product. Do not drop, hit or apply excessive shock to the product.
  • Page 6 Note Operator This operation manual has been written for those who have knowledge of machinery and apparatus that use pneumatic equipment and have full knowledge of assembly, operation and maintenance of such equipment. Please read this operation manual carefully and understand it before assembling, operating or providing maintenance.

  • Page 7: Product Outline

    Product Outline System configuration The EX600 range of units can be connected to various types of fieldbus to achieve the reduction of I/O device wiring and the use of a distributed control system. The unit communicates with the fieldbus through the SI unit.
  • Page 8 Glossary Term Definition Data receive and transmit speed used by the fieldbus. This depends on master equipment (PLC etc.), Communication speed the unit used is bps (bit per second). Current consumption The amount of current required by each unit in order to operate. D side The DOWN side of the manifold, where EX600 end plate is connected Open fieldbus for factory automation.

  • Page 9: Assembly

    Assembly Assembling the unit as a manifold. *: If the unit was purchased as a manifold, the work described in this section is not necessary. Note Be sure to turn off the power when carrying out work to assemble the unit as a manifold. Connect a unit to the end plate.
  • Page 10 Mounting the valve plate Mount the valve plate to the manifold valve with valve fixing screws. (Tightening torque: 0.6 to 0.7 N•m) Set screw mountings 2 places S070: VQC1000: VQC2000: 3 places VQC4000: 4 places Connect the SI unit to the manifold valves. Insert the valve plate into the valve plate mounting groove at the side of the SI unit.

  • Page 11: Mounting And Installation

    Mounting and Installation Installation method Direct mounting When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting (Refer to the figure below.) using 2xM4 screws (Tightening torque: 0.7 to 0.8 N•m) Intermediate reinforcing brace (EX600-ZMB1) Fix and tighten the end plate at one end of the unit as shown in the figure below.
  • Page 12 DIN rail mounting When joining five or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB2) before mounting, using 2xM4 screws. (Tightening torque: 0.7 to 0.8 N•m) Mount the end plate bracket (EX600-ZMA2) to the end plate, using 2xM4 screws. (Tightening torque: 0.7 to 0.8 N•m) End plate bracket 2 x M4...
  • Page 13 SPEEDCON wiring method The M12 connector can be mated with a SPEEDCON connector. Set the projected portion of the cable connector metal ring (plug /socket) to the mark at cable end. Push the connector straight to insert it into the receptacle of the unit. If inserted without aligning the mark, the connector will not mate with the receptacle.

  • Page 14: Si Unit

    Mounting the marker Mount the marker (EX600-ZT1) into the marker groove as required. SI Unit How to order EX600 – S SI Unit Output polarity Symbol Description PNP (-COM.) Protocol NPN (+COM.) Symbol Description DeviceNet Name and function of the parts Name Description Indicates the unit status.

  • Page 15: Mounting And Installation

    • Display and description Label Description ST(M) Unit diagnostic status Displays the control and input power supply voltage status Displays the output power supply voltage PWR(V) status Module status Network status Mounting and installation Connection Configuration Pin no. Signal name Wire colour BUS IN BUS OUT...

  • Page 16: Setting And Adjustment

    Setting and adjustment Setting procedure Loosen the screw for the switch protection cover (indicated with an arrow). Open the cover with a flat blade screwdriver. Set switches as stated in the following pages. Use a small point precision screwdriver to set switches. After setting the switches replace the switch protection cover and tighten the screw.
  • Page 17 Address setting Address SW Node address 0 (factory default) … … … Note) … … Data rate setting Data rate SW Communication speed 125 kbps (factory default) 250 kbps 500 kbps Note) 3 ~ 9 Note) If set to PGM, communication speed is set through DeviceNet ™ network. It is necessary to set HW/SW switch to ON.
  • Page 18 Baud rate switch: Switches to set the baud rate of internal communication. Setting 1 Description No. 3 No. 4 1 Mbps (factory setting) 500 kbps 250 kbps 125 kbps Note) 500, 250 & 125 kbps settings are for future extension. Please use 1 Mbps (factory default setting). Setting 2 switch Setting 1 Address...
  • Page 19 HW/SW switch Fieldbus address and data rate can be set through switch settings or from the PLC. Setting 2 Description No.4 Enables the address and data rate switches (Factory setting) Disables the address and data rate switches. PLC now controls the address and data rate. (Note 1) Note1) When setting through PLC, it is necessary to set address or data rate switch to PGM Manifold configuration memory switch.

  • Page 20: Error Display

    Error display Symbol Status Symbol Status Light OFF Flashing red light Flashing red/green light Red light ON (Alternate: frequency 1 s) Green light ON Flashing green light Common for SI Units LED status Descriptions Power for control/input is OFF. Unit is operating normally. Component failure inside SI unit.
  • Page 21 DeviceNet LED status Descriptions Power for control/input is OFF. Communicating normally. Not communication normally. Check for node address duplication. Connection cannot be established. Component failure inside SI unit. Stop using the product and contact SMC. Critical communication error. (Check and change as necessary the items below, then restart.) Is the node address set correctly? Is the communication speed of the PLC and the slave unit the same? Is the cable length within specification?

  • Page 22: Specifications

    Specifications Model EX600-SDN1 EX600-SDN2 DeviceNet Fieldbus Volume1 (Edition2.1) Volume3 (Edition1.1) Device type Group 2 only server Communication speed 125/250/500 kbps Configuration file EDS file I/O occupation area Max (512 points/512 points) (Inputs/Outputs) Duplicate MAC ID check message Group 2 only unconnected explicit message Corresponding message Explicit message (Group 2) Poll I/O message (Predefined M/S connection set)
  • Page 23 Outline dimensions 10.7 55.2 - 23 - No.EX##-OML0007...

  • Page 24: Digital Input Unit

    Digital Input Unit How to order EX600 – DX Digital input Connector and input points and open circuit detection Open circuit Symbol Connector Input points detection Input polarity 4 x M12 (5 pin) 8 points Symbol Description 8 x M8 (3 pin) 8 points 8 x M8 (3 pin) 8 points...

  • Page 25: Mounting And Installation

    EX600-DX Name Description Indicates the unit status. Status LED (Refer to the “Error display” section for further details.) Connector for digital inputs. Connector (input) (M12, 5 pin, socket: SPEEDCON) Marker groove Groove to mount a marker. Joint bracket to join the adjacent unit, fixed Joint bracket with attached screws Connector for unit...

  • Page 26: Error Display

    ▪ EX600-DXPC ▪ EX600-DXNC Note Be sure to place a seal cap on any unused connectors. Placing the seal cap appropriately enables the unit to achieve IP67 protection. Handling care. Please note the following points when using the open circuit detection function. Open circuit detection setting can only be carried out by using a hand-held terminal.

  • Page 27: Specifications

    Specifications Model EX600-DXPB EX600-DXNB EX600-DXPC□ EX600-DXNC□ EX600-DXPD EX600-DXND Input type Note1 Note1 Input connector M12 (5 pin) socket M8 (3 pin) socket M12 (5 pin) socket 8 channels 8 channels 16 channels Input channels (2 channels/connector) (1 channels/connector) (2 channels/connector) Sensor supplied 24 VDC (Supplied from the power supply for control and inputs) voltage...
  • Page 28 Digital input data The table shows the relation between the connector position and the input data allocation. Table for input signal (EX600-DX*B) Connector position Connector № Input Pin 2 Bit 1 Bit 3 Bit 5 Bit 7 signal Pin 4 Bit 0 Bit 2 Bit 4...
  • Page 29 Outline dimensions EX600-DX*B 52.5 10.7 EX600-DX*C* 10.7 52.5 - 29 - No.EX##-OML0007...

  • Page 30: Digital Output Unit

    EX600-DX*D 10.7 52.5 Digital Output Unit How to order EX600 – DY Digital output Connector and number of channel Symbol Connector Output channels 4 x M12 (5 pin) 8 channels Output specification Note) Output equipment with 4 pin M12 connector can also Symbol Description be connected to M12 (5 pin) connector...

  • Page 31: Name And Function Of The Parts

    Name and function of the parts Name Description Indicates the unit status. Status LED (Refer to the “Error display” section for further details.) Connector Connector for digital outputs. (input) (M12, 5 pin, socket: SPEEDCON) Marker Groove to mount a marker. groove Joint bracket to join the adjacent unit, Joint bracket...

  • Page 32: Error Display

    Handling care. Please note the following points when using the open circuit detection function. Open circuit detection setting can only be carried out by using a hand-held terminal. Setting cannot be carried out using a PLC. This function detects an open circuit only when the output is OFF. Therefore if the output is turned ON, an open circuit cannot be detected.
  • Page 33 Digital output data The table shows the relation between the connector position and the output data allocation. Table for output signal (EX600-DY*B) Connector position Connector № Output Pin 2 Bit 1 Bit 3 Bit 5 Bit 7 signal Pin 4 Bit 0 Bit 2 Bit 4...

  • Page 34: Analog Input Unit

    Analog Input Unit How to order EX600 – AX Analog input Connector and Input channel Symbol Connector Input channels 2 x M12 (5 pin) 2 channel Name and function of the parts Name Description Indicates the unit status. Status LED (Refer to the “Error display”...

  • Page 35: Error Display

    Handling care Please note the following points when wiring the analogue input unit and sensor. The EX600 analogue input unit operates using a differential input specification, therefore pin No.4 (input –) becomes the reference and pin No.2 (input +) carries the signal data. This means that, if pin No.4 is not connected, the signal input cannot be input correctly.

  • Page 36: Specifications

    Specifications Model EX600-AXA Input type Current input Voltage input Input connector M12 (5 pin), socket Input channels 2 channel (1channel/connector) Sensor supplied voltage 24 VDC (Supplied from power supply for control and input) Maximum sensor supplied 0.5 A/channel voltage Protection Short circuit protection 0 ~ 10 V 12 bit...
  • Page 37 Analog characteristics Offset binary data format AD値 AD値 AD Value AD Value 3901 3868 （F3D） （F1C） （E4） Input 入力 Input 入力 Input signal range Input signal range 0 ~ 10 V 10 V 1 ~ 5 V 0 ~ 5 V 4 ~ 20 mA 4 mA 20 mA 0 ~ 20 mA...
  • Page 38 AD値 AD Value 63976 （F9E8） 1560 （618） Input 入力 Input signal range -10 ~ +10 V -10 V 10 V -5 ~ +5 V -5 V -20 ~ +20 mA -20 mA 20 mA Data format AD value AD value -10 ~ +10 V -5 ~ +5 V -20 ~ +20 mA...
  • Page 39 Signed binary & 2’s complements data format AD Value AD値 AD値 AD Value 1950 1934 （79E） （78E） （79E） （78E） （72） （72） Input 入力 Input 入力 Input signal range Input signal range 0 ~ 10 V 10 V 1 ~ 5 V 0 ~ 5 V 4 ~ 20 mA 4 mA 20 mA...
  • Page 40 AD値 AD Value 31208 （79E8） （79E8） Input 入力 -31208 （F9E8） （8618） Input signal range -10 ~ +10 V -10 V 10 V -5 ~ +5 V -5 V -20 ~ +20 mA -20 mA 20 mA Data format Sign AD value Signed Binary AD value -10 ~ +10 V...
  • Page 41 Outline dimensions 10.7 52.5 - 41 - No.EX##-OML0007...

  • Page 42: End Plate

    End Plate How to order EX600 – ED – End plate at D side Mounting method Symbol Mounting method None No DIN rail mounting plate Connector With DIN rail mounting plate Symbol Connector M12 (5 pin) 7/8 inch connector Name and function of the parts Not used Name Description...

  • Page 43: Mounting And Installation

    Mounting and installation Pin assignment EX600-ED2 Pin No. Signal name Configuration 24 V (for output) 0 V (for output) 24 V (for control / input) 0 V (for output) EX600-ED3 Pin No. Signal name Configuration 0 V (for output) 0 V (for output) 24 V (for control / input) 24 V (for output) The power supplies.

  • Page 44: Specifications

    Specifications Model EX600-ED2 EX600-ED3 Power connector M12 (5 pin) plug 7/8 inch (5 pin) plug Control, input 24 VDC ±10 % 24 VDC ±10 % power supply Maximum 2 A Maximum 8 A Output power 24 VDC +10 % / -5 % 24 VDC +10 % / -5 % supply Maximum 2 A...
  • Page 45 EX600-ED3 42.5 20.5 - 45 - No.EX##-OML0007...

  • Page 46: Troubleshooting

    Troubleshooting Please refer to the following flowchart if a fault occurs on the fieldbus system. Error status is reflected by the parameter settings of a fieldbus system. When a fault occurs, please refer to the troubleshooting and the parameter setting sections of this manual, to ensure the appropriate action is taken.
  • Page 47 Troubleshooting table Fault LED status Fault Check Action Reset the counter, change the When red light is flashing fault is Check cause by PLC or HT settings or disable the either of the following: Check if there is a loose connector diagnostics through parameter Input device ON/OFF count has or wire break.
  • Page 48 Fault LED status Fault Check Action When all LEDs are OFF fault is, Check if power supply for Re-connect power supply for power for control/input is OFF. control/input is connected. control/input When ST(M) LED is red fault is, Stop using the product and –...
  • Page 49 Fault When Fault Check Action Valve output setting for occupied Check the V_SEL switch setting in Correct the V_SEL switch setting in points is less than the number of the SI unit. the SI unit. connected valves Program does not operate Check if ladder program in PLC is Correct ladder program, as normally.
  • Page 50 Fault When Fault Check Action Check if output unit specification Replace the output unit or load to Output type is not compatible (PNP or NPN) and connected load give the correct combination. specification are compatible. Program does not operate Check if ladder program in PLC is Correct ladder program, as normally correct.

  • Page 51: Parameter Settings

    Parameter Settings The EX600 has parameter settings for the system, unit and each unit’s channel, which can be set through PLC or hand-held terminal. There are no priorities in setting the parameters. The unit will use the most recent setting. Parameter Definition System parameters Parameter...
  • Page 52 Digital input unit parameters Parameter Contents Short circuit If a short circuit or over current occurs at the sensor power supply a diagnostic detection error will be generated. If an open circuit is detected at the input sensor a diagnostic error will be generated.
  • Page 53 Analog input unit parameters Parameter Contents Short circuit If a short circuit or over current occurs at the sensor power supply, a diagnostic detection error will be generated. Analogue input Selection of analogue input range, The settable measurement ranges are: measurement 0 ~ 10 V, 1 ~ 5 V, 0 ~ 5 V, -10 ~ +10 V, -5 ~ +5 V, 0 ~ 20 mA, 4 ~ 20 mA or range...
  • Page 54 SI unit parameters Setting method Parameter Setting Default Setting value Contents (EDS parameter) level setting By PLC By HT Enable monitoring of power Power supply voltage Enable supply voltage for control and for control and input input. Unit monitor Disable monitoring of power (Pwr control monitor) Disable supply voltage for control and...
  • Page 55 Digital input unit parameters Setting Method Parameter Setting Setting Default Contents (EDS parameter) Value Level setting By PLC By HT Enable sensor’s power supply Enable Short circuit short circuit detection detection Unit Disable sensor’s power supply (Monitor short circuit) Disable short circuit detection Enable input sensor open circuit Open circuit...
  • Page 56 Digital output unit parameters Setting Method Parameter Setting Setting Default Contents (EDS parameter) Value Level setting By PLC By HT Enable output short circuit Short circuit Enable detection detection Unit (Monitor short Disable output short circuit Disable circuit) detection After short circuit has been Auto removed, the error will be cleared Restart after short...
  • Page 57 Analog input unit parameters Parameter Setting method Setting Default Setting value Contents (EDS level setting By PLC By HT parameter) Short circuit Enable sensor power supply Enable detection short circuit detection Unit (Monitor Disable sensor power supply Disable short circuit) short circuit detection 0~10 V, 1~5 V, 0~5 V, Analogue...

  • Page 58: Configuration

    User set value range Analogue input measurement User set value range range Upr_Lmt Lwr_Lmt -10 ~ +10 V -10.5 ~ +10.45 V -10.45 ~ +10.5 V -5V ~ +5 V -5.25 ~ +5.22 V -5.22 ~ +5.25 V -20 ~ +20 mA -21 ~ +20.9 mA -20.9 ~ +21 mA 0 ~ +10 V...
  • Page 59 The files are saved in DeviceNet/Category/Communication Adapter folder or DeviceNet/Vendor/SMC Corporation/Communication Adapter folder in the Hardware window. Registering units on the network Register the of EX600 device to the network. Double-click EX600-SDN1. EX600-SDN1 is shown on the network. - 59 - No.EX##-OML0007...
  • Page 60 Address setting for EX600 To set the address of the EX600 unit. Double-click EX600-SDN1. Input or select the DeviceNet address. Setting of scanlist Configure the scanlist so that the unit to be installed is known by the master. Double-click the scanner. Click the Scanlist tab.
  • Page 61 I/O parameter setting Set the I/O parameters for EX600. Double-click EX600-SDN1 in Scanlist. The Edit I/O Parameters window appears. Set the I/O parameters and press the OK button. Note) Ensure “Strobed” and “Change of State / Cyclic” tick boxes are unticked. These functions are not supported.

  • Page 62: I/O Maps

    I/O Maps Allocated input/ output bytes of each unit type The allocated input/ output bytes for each EX600 unit are shown below. Allocated bytes Unit part no. Abbreviation Description Input Output EX600-SDN# (32 points) SI unit (32 points) EX600-SDN# (24 points) SI unit (24 points) EX600-SDN# (16 points) SI unit (16 points)
  • Page 63 Input / output mapping The input/ output map of each diagnostic mode is shown with the following unit configuration as an example. Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 DY#B DY#B DX#B DX#D SDN# ○ Analog Digital Digital...
  • Page 64 When diagnostic mode 1 is chosen Input data Output data Byte 0 System diagnostic byte 0 DY#B (Unit 1) Byte 1 System diagnostic byte 1 DY#B (Unit 2) Byte 2 System diagnostic byte 2 SDN# Byte 3 System diagnostic byte 3 (Unit 5) Byte 4 AXA channel 0...
  • Page 65 Details of diagnostic information Details of the diagnostic information are shown on below list. System diagnostics System diagnostics - byte 0 Diagnostic content Analogue input falls below user’s setting lower limit value Analogue input exceeds user’s setting upper limit value Analogue input falls below measurement range Analogue input exceeds measurement range Channel ON/OFF counter exceeds setting value...
  • Page 66 Unit diagnostics Unit diagnostics - byte 0 Diagnostic content Error detected on unit 0 Error detected on unit 1 Error detected on unit 2 Error detected on unit 3 Error detected on unit 4 Error detected on unit 5 Error detected on unit 6 Error detected on unit 7 Unit diagnostics - byte1 Diagnostic content...

  • Page 67: Devicenet Object

    DeviceNet Object EX600 supports the following object class. Object Class No Instance Identity Message router DeviceNet Connection Register Acknowledge handler System Generic unit Digital input unit Digital output unit SI unit Analog input unit Map Object (65h) Map object instance attribute Attribute ID Access Name Type...
  • Page 68 System object (66h) Instance attribute Attribute Access Name Type Description / Value Bit 0: Power supply voltage monitor for output Bit 1: Power supply voltage monitor for control and input Bit 2: (reserved) Bit 3: Unit disconnected Bit 4: Connection error Bit 5: Configuration memory error Bit 6:...
  • Page 69 Attribute Access Name Type Description / Value Number of units USINT Number of connected units Bit 0: Unit 0 diagnostic Bit 1: Unit 1 diagnostic Bit 2: Unit 2 diagnostic Bit 3: Unit 3 diagnostic Bit 4: Unit 4 diagnostic Bit 5: Unit 5 diagnostic Bit 6: Unit 6 diagnostic Bit 7: Unit 7 diagnostic...
  • Page 70 Generic unit object (67h) Instance attribute Attribute ID Access Name Type Value Unit type USINT Unit diagnostic WORD Digital input unit object (6Ah) Instance attribute Attribute ID Access Name Type Value 0=Disable Get/Set Monitoring short circuit BOOL 1=Enable 1=Active Get/Set Inrush current filter BOOL 0=Inactive...
  • Page 71 Analog input unit object (6Dh) Instance attribute Attribute ID Access Name Type Value 0=Disable Get/Set Monitor short circuit BOOL 1=Enable 0=Disable Get/Set Monitor over range BOOL 1=Enable 0=Disable Get/Set Monitor under range BOOL 1=Enable 0 = None 1 = 2 value average Get/Set Ch 0 input filter UINT...

  • Page 72: Accessories

    Accessories Please refer to the catalogue for accessory selection. Valve plate Used for mounting solenoid valve manifold and SI unit. EX600-ZMV1 Metal fittings for end plate Metal fittings used with endplate when installed on DIN rail. EX600-ZMA2 Metal fittings for the intermediate reinforcement Metal fittings used at the intermediate position when more than 6 units are assembled.
  • Page 73 Revision history URL http://www.smcworld.com 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 102-0021 Japan Tel:+81 3 5207 8249 Fax:+81 3 5298 5362 Note) Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. DeviceNet™ is a trademark of ODVA ©...

This manual is also suitable for:

Ex600-dx seriesEx600-dy seriesEx600-ax seriesEx600-ed seriesEx600-dxpbEx600-dxnb ... Show all

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