1. Manuals
  2. Brands
  3. SMC Networks Manuals
  4. Microphone system
  5. EX600-ED Series
  6. Operation manual

SMC Networks EX600-ED Series Operation Manual

Fieldbus system modbus/tcp compatible si unit for henrob
Hide thumbs Also See for EX600-ED Series:
Table of Contents

Advertisement

Quick Links

No.EX##-OMP1007-A
PRODUCT NAME
Fieldbus system
Modbus/TCP compatible SI unit for Henrob
MODEL / Series / Product Number
EX600-SEN1-X14
EX600-ED#

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EX600-ED Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SMC Networks EX600-ED Series

Summary of Contents for SMC Networks EX600-ED Series

  • Page 1 No.EX##-OMP1007-A PRODUCT NAME Fieldbus system Modbus/TCP compatible SI unit for Henrob MODEL / Series / Product Number EX600-SEN1-X14 EX600-ED#...
  • Page 2 Table of Contents Safety Instructions Definition and terminology Assembly Mounting and Installation Installation Wiring SI unit Model Indication and How to Order Summary of Product parts Mounting and Installation Wiring LED Display Specification Specifications Dimensions End plate Model Indication and How to Order Summary of Product parts Mounting and Installation Wiring...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International ∗...
  • Page 4 using a mechanical protective function, and periodical checks to confirm proper operation. No.EX##-OMP1007-A...

  • Page 5: Limited Warranty And Disclaimer/Compliance Requirements

    Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 6 Operator ♦This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. ♦Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 7 NOTE Follow the instructions given below when designing, selecting and handling the product. The instructions on design and selection (installation, wiring, environment, adjustment, operation, described below must also be followed. maintenance, etc.) ∗Product specifications •When conformity to UL is required, the SI unit should be used with a UL1310 Class2 power supply. •Use the specified voltage.
  • Page 8 Product handling ∗Installation •Do not drop, hit or apply excessive shock to the SI unit. Otherwise damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.

  • Page 9: Adjustment And Operation

    •When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a built-in surge absorbing element. Direct drive of a load generating surge voltage can damage the unit. •The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes in the system.

  • Page 10: System Outline

    System Outline •System configuration The EX600 range of units can be connected to various types of fieldbus to realize the reduction of input or output device wiring and the distributed control system. The unit communicates with the fieldbus through the SI unit. One SI unit can be connected with manifold valves with up to 32 output s and the input • output • I/O units with maximum 10 units.

  • Page 11: Definition And Terminology

    Definition and terminology Terminology Definition 100BASE-TX Standard of LAN transmission line with communication speed of 100Mbps. The signal from the analogue input device is converted to digital, and displayed in AD value decimal and hexadecimal. These hexadecimal and decimal values are also outputted to the analogue output device.
  • Page 12 Terminology Definition Abbreviation of programmable logic controller. A digital computer used for automation of electromechanical processes. PNP input Takes the sensor output that uses the PNP transistor to the signal output part. The output type that uses a PNP transistor to operate output device. It is also known as PNP output a negative common type since a negative potential is applied to the power supply line.
  • Page 13 Assembly •Assembling the unit as a manifold ∗: If the unit was purchased as a manifold, the work described in this section is not necessary. (1)Connect a unit to the End plate. Digital and Analogue I/O units can be connected in any order. Tighten the joint brackets to a torque of 1.5 to 1.6 Nm.
  • Page 14 (4)Mounting the valve plate. Mount the valve plate (EX600-ZMV ) to the valve manifold using the valve set screws. (M3 x 8) Apply 0.6 to 0.7 Nm tightening torque to the screws. Screw mounting place : 2 places S0700 : 2 places VQC1000: 2 places VQC2000: 3 places VQC4000: 4 places...

  • Page 15: Mounting And Installation

    Mounting and Installation Installation •Direct mounting (1)When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting, using 2-M4 x 5 screws. Tightening torque: 0.7 to 0.8 Nm. (2)Mount and tighten the End plate at one end of the unit.
  • Page 16 •DIN rail mounting (Not available for SY series valves. Refer to the SY catalog.) (1)When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB2) before mounting, using 2-M4 x 6 screws. Tightening torque: 0.7 to 0.8 Nm.
  • Page 17 Wiring •Connect the M12 connector cable. The M12 SPEEDCON connector connection method is explained below. (1)Align mark B on the metal bracket of the cable connector (plug/socket) with mark A. (2)Align with mark C on the unit and insert the connector vertically. If they are not aligned, the connector cannot be connected correctly.
  • Page 18 •Spring type terminal connection method. -17- No.EX##-OMP1007-A...
  • Page 19 The electric wire below can be connected to the terminal block connector. •Single wire. •Stranded conductor. •Flexible stranded conductor (Stranded conductor with thin wires). •Flexible stranded conductor with the ultrasonic welded. •Flexible stranded conductor with crimped ferrule. Precautions for handling •To open the clamp, use a flat blade screwdriver of blade width 2.5 mm, and thickness of 0.4 mm or less.

  • Page 20: Model Indication And How To Order

    SI unit Model Indication and How to Order EX600-SEN1-X14 Protocol Modbus/TCP Polarity of output PNP (-common) Summary of Product parts Description Function Status display LED Displays the status of the unit. Display cover Open to access the setting switches. Display cover screw Screw to open the display cover.
  • Page 21 Mounting and Installation Wiring Connector pin assignment • Configuration Pin number Signal name BUS IN Precautions for handling Be sure to fit a seal cap on any unused connectors. Proper use of the seal cap enables the enclosure to achieve IP67 specification. -20- No.EX##-OMP1007-A...

  • Page 22: Setting And Adjustment

    Setting and Adjustment •Switch setting (1)Loosen the display cover screw. (2)Open the display cover using a flat head screwdriver, etc. (3)Set the switch using a small watchmaker's screwdriver with a thin blade, referring to the setting of switch on the following pages. (4)After setting the switch, tighten the display cover tightening screw in the reverse order of the above procedure.
  • Page 23 •Setting Switch layout and functions. Settings1: Not used. Content 1 - 8 Reserved (Do not turn on.) Settings2 (Bit1 - Bit8): IP address setting. IP address 192.168.50.1 192.168.50.2 192.168.50.15 192.168.50.253 192.168.50.254 ∗ DHCP mode ∗ Remote Control mode ∗1: The mode to obtain IP address from DHCP server. Obtained IP address is lost when the power supply is cut. ∗2: Enable DHCP: IP address etc.
  • Page 24 Settings3 (Bit1): HOLD/CLEAR setting. Sets the output status when the fieldbus has a communication error. Content Output is OFF. (Default setting) Holds the output. Settings3 (Bit2 – Bit4): Communication speed and full duplex/half duplex setting. Content ON/OFF ON/OFF Automatic 10 Mbps, half duplex 10 Mbps, full duplex 100 Mbps, half duplex 100 Mbps, full duplex...

  • Page 25: Led Display

    LED Display The status display LED displays the power supply and communication status. Various kinds of status can be checked as follows: Display Content ST(M) Displays the diagnostic status of the unit. Displays the status of the power supply voltage for control and input. PWR(V) Displays the status of the power supply voltage for outputs.
  • Page 26 •Modbus/TCP status LED display Content The power supply for control and input is OFF, or IP address is not set. NS LED is OFF. The unit received an IP address, but connection is not established. Green NS LED is flashing. Connection is established.

  • Page 27: Specifications

    Specification Specifications Model EX600-SEN1-X14 ∗ Enclosure IP67 (With manifold assembled) Housing material Weight 300 g or less ∗ Operating temperature range -10 to 50 C (Max. surrounding air temperature rating: 50 Storage temperature range -20 to 60 Operating humidity range 35 to 85% RH (No condensation) Max.
  • Page 28 Dimensions -27- No.EX##-OMP1007-A...
  • Page 29 End plate Model Indication and How to Order EX600-ED - End plate at D side Mounting method Symbol Content Connector No DIN rail bracket Symbol Content With DIN rail bracket M12 (5 pin) With DIN rail bracket (Specified for SY series) 7/8 inch (5 pin) Summary of Product parts •EX600-ED2-...

  • Page 30: Connector Pin Assignment

    Mounting and Installation Wiring Connector pin assignment (1)EX600-ED2- Configuration Pin number Signal name 24 V (Output) 0 V (Output) 24 V (Control and input) 0 V (Control and input) (2)EX600-ED3- Configuration Pin number Signal name 0 V (Output) 0 V (Control and input) 24 V (Control and input) 24 V (Output) Regarding the 2 types of power supply...
  • Page 31 Specification Specifications EX600-ED2- EX600-ED3- Model Power connector M12 (5 pin) Plug 7/8 inch (5 pin) Plug Power supply 24 VDC, ±10%, Class2, 2 A 24 VDC, ±10%, 8 A (Control and input) Power supply (Output) 24 VDC, +10/-5%, Class2, 2 A 24 VDC, +10/-5%, 8 A ∗...
  • Page 32 •EX600-ED3- -31- No.EX##-OMP1007-A...

  • Page 33: Maintenance

    Maintenance Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air before performing maintenance. Cleaning method Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains again with a dry cloth.

  • Page 34: Troubleshooting

    Troubleshooting When any failure happens with this fieldbus system, the following chart is used to identify the cause of the failure. Error status is reflected from the parameter setting of the fieldbus system. When a failure occurs, take the appropriate countermeasures referring to the LED display, the troubleshooting and the parameter setting.
  • Page 35 SI unit Red ST(M) LED is Refer to failure 8. flashing. Red ST(M) LED is On. Refer to failure 9. Or Red/Green ST(M) LED is flashing alternately. Red PWR or PWR(V) Refer to failure 10. LED is On. NS LED does not Refer to failure 11.
  • Page 36 •Trouble counter measure method Part No. Problem Presumed cause Troubleshooting EX600- Power supply for control LED is OFF. Check if the power for control and input is supplied. and input is OFF. Red LED is ON. Diagnosis error Check the parts with error by using the LED display or (Diagnosis is Input device power PLC or H.T.
  • Page 37 Part No. Problem Presumed cause Troubleshooting EX600- Red LED is ON. Diagnosis error Check the parts with error by using the LED display or (Diagnosis is Output device is PLC or H.T. Re-wire the short-circuited part or check if activated) short-circuited.
  • Page 38 Part No. Problem Presumed cause Troubleshooting EX600- Diagnosis error Red LED is ON. Check the parts with error by using the LED display or Analogue input device (Diagnosis is PLC or H.T. Re-wire the short-circuited part, and check if power supply is activated) the cable and analogue input device are normal.
  • Page 39 Part No. Problem Presumed cause Troubleshooting EX600- Diagnosis error Check the parts with error by using the LED display or Red LED is ON. Analogue input or output PLC or H.T. Re-wire the short-circuited part, and check if (Diagnosis is device power supply is the cable and analogue input or output device are activated)
  • Page 40 Problem Presumed cause Troubleshooting Set IP address. Refer to “IP address setting switch” for NS: OFF IP address is not setting. details. Check the following and restart. •Signal line is connected from PLC. Communication is not •The communication speed of PLC and SI unit is NS: Green LED is flashing established.
  • Page 41 Problem Presumed cause Troubleshooting If the polarity (PNP, NPN) of the input unit and the input Polarity of input does not device are different, replace one of them to make the match. combination match. Check if the green PWR LED of the SI unit is ON. If the Power supply for control LED is off, or the red LED is ON, supply 24 VDC ±10% and input is abnormal.
  • Page 42 Problem Presumed cause Troubleshooting Check if the green PWR LED of the SI unit is ON. If the Power supply for control LED is off, or the red LED is ON, supply 24 VDC ±10% and input is abnormal. to the power supply for control and input. Analogue input signal Check the analogue input device specification, and set range setting failure.

  • Page 43: Parameter Setting

    Parameter Setting The product has parameters that can be set for the system, each unit or each channel. The parameters can be changed using the PLC or Handheld Terminal. There is no order of precedence of the PLC or Handheld Terminal. The latest parameter setting are used.
  • Page 44 •SI unit parameters Parameter Default Definition Item Content (H.T. Symbol) setting Generated error Power supply per unit when Enable Generates an error. for control and control and input input voltage power supply monitor voltage goes over Does not generate an Disable (PWRC_Mon) approx.
  • Page 45 •Digital input unit parameters Parameter Default Definition Item Content (H.T. Symbol) setting The power Generates error supply short Enable Generates an error. per unit when the circuit short circuit of the detection for power supply for control and Does not generate an the input device is Disable input...
  • Page 46 •Digital output unit parameters Parameter Default Definition Item Content (H.T. Symbol) setting Generates error Output load Enable Generates an error. per unit when the short circuit short circuit of the detection Does not generate an output device is Disable (SC_MonOp) ∗...
  • Page 47 •Digital I/O unit parameters Parameter Default Definition Item Content (H.T. Symbol) setting The power Generates error supply short Enable Generates an error. per unit when the circuit short circuit of the detection for control or input control and Does not generate an power supply is Disable input...
  • Page 48 •Analogue input unit parameters Parameter Default Definition Item Content (H.T. Symbol) setting The power Generates error supply short Enable Generates an error. per unit when the circuit short circuit of the detection for power supply for the input Does not generate an the input device is Disable device...
  • Page 49 Upper and lower setting limit of user setting Analogue input measurement range (Range) (Lwr_Lmt) (Upr_Lmt) -10..10 V -10.50 to +10.45 V -10.45 to +10.50 V -5..5 V - 5.25 to + 5.22 V - 5.22 to +5.25 V -20..20 mA -21.00 to +20.90 mA -20.90 to +21.00 mA 0..10 V...
  • Page 50 •Analogue output unit parameters Parameter Default Definition Item Content (H.T. Symbol) setting The power supply short Generates error Enable Generates an error. circuit per unit when the detection for short circuit of the the output output device is Does not generate an Disable device detected.
  • Page 51 ∗1: When “Scaled” is selected as the analogue data format, the display of H.T. is switched from Upr_Lmt to UpLm/Scl, from Lwr_Lmt to LwLm/Scl. ∗2: Set value shall be set per analogue input range within settable range in the table below. When the analogue input range is changed, check the set value and change it to an appropriate value.
  • Page 52 •Analogue I/O unit parameters (1) Parameter Default Definition Item Content (H.T. Symbol) setting The power Generates error supply short Enable Generates an error. per unit when the circuit short circuit of the detection for input device power the input or Does not generate an supply or output Disable...
  • Page 53 •Analogue I/O unit parameters (2) Parameter Default Definition Item Content (H.T. Symbol) setting Generates error ∗ User’s set Enable Generates an error. per channel when value lower the input or output limit error Does not generate an value falls below Disable (Lwr_Lmt) error.
  • Page 54 I/O data size Each unit of the product has its own I/O occupied byte. Occupied byte Unit Unit part number Input Output Diagnostic data EX600-SEN1-X14 SI unit (32 outputs) EX600-DX B (8 inputs) EX600-DX C (8 inputs) EX600-DX C1 (8 inputs)(with open circuit detection) Digital input unit EX600-DX D (16 inputs)
  • Page 55 I/O Map I/O map of EX600 is assigned in order starting from the unit on the End plate side. Taking the unit layout below as an example, the input/ output map of each diagnosis mode is shown below. Unit 0 Unit 1 Unit 2 Unit 3...

  • Page 56: System Diagnosis

    Details of diagnostic data •System diagnosis •System diagnosis byte0 Bit No. Content of diagnosis The analogue value has fallen below the user set value. The analogue value has exceeded the user set value. The analogue input value has fallen below the set range. The analogue input value has exceeded the set range.
  • Page 57 •Unit diagnosis •Unit diagnosis byte0 Bit No. Content of diagnosis There is an error in unit 0. There is an error in unit 1. There is an error in unit 2. There is an error in unit 3. There is an error in unit 4. There is an error in unit 5.
  • Page 58 Modbus/TCP Register The Modbus/TCP slave occupies 4 types of registers, "Holding Registers", "Input Registers", "Coils" and "Discrete Inputs". The Master performs "Read" and "Write" commands to the Slave registers by using Function Command for data communication. The content of the registers assigned to EX600 is shown below. 1)Holding Registers (performs Read/Write using 16 bits (word).) Range Process data...

  • Page 59: Function Code

    Function Code EX600 supports the function codes below. Function code name Function code Read Coils Read Discrete Inputs Read Holding Registers Read Input Registers Write Single Coil Write Single Register Write Multiple Coils Write Multiple Registers Read/Write Multiple Registers 1)Read Coils (01h) Register type: Coils This function code is used to read from 1 to 2000 contiguous status of coils.
  • Page 60 2)Read Discrete Inputs (02h) Register type: Discreate Inputs This function code is used to read from 1 to 2000 contiguous status of discrete inputs. •Request Function code 1 byte Starting address 2 bytes 0000h to 0FFFh Quantity of inputs 2 bytes 0001h to 07D0h •Response Function code...
  • Page 61 5)Write Single Coil (05h) Register type: Coils This function code is used to write a single output to either ON or OFF. •Request Function code 1 byte Output address 2 bytes 0000h to 0FFFh Output value 2 bytes 0000h or FF00h •Response Function code 1 byte...
  • Page 62 7)Write Multiple Coils (0Fh) Register type: Coils This function code is used to force each coil in a sequence of coils to eihter ON or OFF. •Request Function code 1 byte Starting address 2 bytes 0000h to 0FFFh Quantity of outputs 2 bytes 0001h to 07B0h ∗...
  • Page 63 9)Read/Write Multiple Registers (17h) Register type: Holding Registers This function code performs a combination of one read operation and one write operation in a single MODBUS transaction. •Request Function code 1 byte Read starting address 2 bytes 0000h to 0203h Quantity to read 2 bytes 0001h to 007Dh...
  • Page 64 Parameter Setting using Modbus/TCP It is possible to set Unit or Channel parameters using Modbus/TCP holding registers. The method of specifying the register depends on the location of the connected unit as descibed below. Unit 0 Unit 1 Unit 2 Unit 3 DX B DX D...
  • Page 65 2)Channel parameters (Output setting during communication fault) Register (Holding) Parameter Value Target model Output setting during communication fault 1∗10h (Fault_MD) (CH0) 0 = Disable 1 = Enable Output setting during communication fault 1∗2Fh (Fault_MD) SI/DY/DM (CH31) AY/AM Output setting value during communication fault (Output only) (SI/DY/DM) 1∗30h...
  • Page 66 5)Channel parameters(User setting value lower limit error) Register (Holding) Parameter Value Target model User setting value lowerlimit error 1∗70h (Lwr_Lmt) (CH0) 0 = Disable 1 = Enable User setting value lowerlimit error 1∗7Fh (Lwr_Lmt) AX/AY/AM (CH15) User setting value 1∗80h (CH0) 0 to 65000 User setting value...
  • Page 67 Accessories For the selection of accessories, refer to the catalog. (1)Valve plate EX600-ZMV1 Enclosed parts: Round head screw (M4 x 6), 2 pcs. Round head screw (M3 x 8), 4 pcs. EX600-ZMV2 (Specified for SY series) Enclosed parts: Round head screw (M4 x 6), 2 pcs. Round head screw (M3 x 8), 4 pcs.
  • Page 68 (4)Seal cap (10 pcs.) EX9-AWES…for M8 EX9-AWTS…for M12 (5)Marker (1 sheet, 88 pcs.) EX600-ZT1 (6)Y Junction connector PCA-1557785 2xM12 (5 pin) – M12 (5 pin) (7)Assembled type connector PCA-1578078 for power supply, 7/8 inch, Plug, Cable O.D. 12 to 14 mm PCA-1578081 for power supply, 7/8 inch, Socket, Cable O.D.
  • Page 69 Revision history A: Revision (Parameter addition) Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2010-2012 SMC Corporation All Rights Reserved No.EX##-OMP1007-A...

This manual is also suitable for:

Ex600-sen1-x14

Table of Contents