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SMC Networks EX600-SPR Series Operation Manual

Fieldbus system profibus dp compatible
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No.EX##-OML0005
Fieldbus system
PROFIBUS DP compatible
PRODUCT NAME
EX600-SPR*
EX600-DX*
EX600-DY*
EX600-AX*
EX600-ED*
MODEL/ Series

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Summary of Contents for SMC Networks EX600-SPR Series

  • Page 1 No.EX##-OML0005 Fieldbus system PROFIBUS DP compatible PRODUCT NAME EX600-SPR* EX600-DX* EX600-DY* EX600-AX* EX600-ED* MODEL/ Series...
  • Page 2 Table of Contents Safety Instructions ............................. 3 Product Outline ..............................7 Assembly ................................9 Mounting and Installation..........................11 SI Unit ................................14 How to order..............................14 Name and function of the parts........................14 Mounting and installation ..........................15 Setting and adjustment ..........................16 Error display ..............................

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by label of "Danger", "Warning" or "Caution", followed by important safety information which must be carefully followed. To ensure safety of personnel and equipment the safety instructions in this manual and the product catalogue must be observed, along with other relevant safety practices.
  • Page 4 Warning Do not disassemble, modify (including change of printed circuit board) or repair this product. Injury or failure can result. Do not perform operation or setting with wet hands. There is a risk of electric shock. Do not operate the product beyond the specification range. Do not use the product for flammable or harmful gases or liquids.
  • Page 5 Caution Follow the instructions given below when handling the fieldbus system. Failing to do so may result in product damage. Operate the fieldbus system within the specified voltage. Maintenance space should always be provided around the product. Do not remove labels from the product. Do not drop, hit or apply excessive shock to the product.
  • Page 6 Note Operator This operation manual has been written for those who have knowledge of machinery and apparatus that use pneumatic equipment and have full knowledge of assembly, operation and maintenance of such equipment. Please read this operation manual carefully and understand it before assembling, operating or providing maintenance.

  • Page 7: Product Outline

    Product Outline System configuration The EX600 range of units can be connected to various types of fieldbus to achieve the reduction of I/O device wiring and the use of a distributed control system. The unit communicates with the fieldbus through the SI unit.
  • Page 8 Glossary Term Definition Address Number allocated to identify each unit connected on PROFIBUS DP network. Address number is not (Station address) permitted to be duplicated. Data receive and transmit speed used by the fieldbus. This depends on master equipment (PLC etc.), Communication speed the unit used is bps (bit per second).
  • Page 9 Assembly Assembling the unit as a manifold. *: If the unit was purchased as a manifold, the work described in this section is not necessary. Note Be sure to turn off the power when carrying out work to assemble the unit as a manifold. Connect a unit to the end plate.
  • Page 10 Mounting the valve plate Mount the valve plate to the manifold valve with valve fixing screws. (Tightening torque: 0.6 to 0.7 N•m) Set screw mountings S070: 2 places VQC1000: VQC2000: 3 places VQC4000: 4 places Connect the SI unit to the manifold valves. Insert the valve plate into the valve plate mounting groove at the side of the SI unit.

  • Page 11: Mounting And Installation

    Mounting and Installation Installation method Direct mounting When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting (Refer to the figure below.) using 2xM4 screws (Tightening torque: 0.7 to 0.8 N•m) Intermediate reinforcing brace (EX600-ZMB1) Fix and tighten the end plate at one end of the unit as shown in the figure below.
  • Page 12 DIN rail mounting When joining five or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB2) before mounting, using 2xM4 screws. (Tightening torque: 0.7 to 0.8 N•m) Mount the end plate bracket (EX600-ZMA2) to the end plate, using 2xM4 screws. (Tightening torque: 0.7 to 0.8 N•m) End plate bracket 2 x M4...
  • Page 13 SPEEDCON wiring method The M12 connector can be mated with a SPEEDCON connector. Set the projected portion of the cable connector metal ring (plug /socket) to the mark at cable end. Push the connector straight to insert it into the receptacle of the unit. If inserted without aligning the mark, the connector will not mate with the receptacle.

  • Page 14: How To Order

    Mounting the marker Mount the marker (EX600-ZT1) into the marker groove as required. SI Unit How to order EX600 – S SI Unit Output polarity Symbol Description PNP (-COM.) Protocol NPN (+COM.) Symbol Description PROFIBUS DP Name and function of the parts Name Description Indicates the unit status.
  • Page 15 • Display and description Label Description ST(M) Unit diagnostic status Displays the control and input power supply voltage status Displays the output power supply voltage PWR(V) status System fault Bus fault Mounting and installation Connection Configuration Pin No. Signal name Wire colour BUS IN BUS OUT...

  • Page 16: Transmission Distance

    Transmission distance For communication wiring, PROFIBUS DP compatible shielded twisted pair cable must be used. The longest permissible cable length depends on transmission speed and type of cable used. The table below gives data for when type A cable is used. Communication 19.2 45.45...

  • Page 17: Address Setting

    Address Setting Setting2 Address SW Node address No. 8 0 (factory default) … … … … … … Note) If the address is set to 0 or number greater than 126, an error will result and “SF” and “BF” LEDs will flash.

  • Page 18: Terminator Switch

    Setting 2 switch ×10 ×1 Setting1 Terminator Address Setting 1 Terminator Address Setting2 Setting 2 HOLD/CLR switch: When a fieldbus communication error occurs or when communication stops, all output can be set to Hold or Clear. Set the status of this switch in parameters. (Refer to “Parameter settings”) Setting 2 Description No.4...

  • Page 19: Error Display

    Error display Symbol Status Symbol Status Light OFF Flashing red light Flashing red/green light Red light ON (Alternate: frequency 1 s) Green light ON Flashing green light Common for SI Units LED status Descriptions Power for control/input is OFF. Unit is operating normally. Component failure inside SI unit.
  • Page 20 PROFIBUS DP LED status Descriptions Normal status with established communication with DP master, or power for control/input is OFF. SI unit recognized the communication speed but DP master address setting is wrong. Check and correct the address setting Any one of the following: •No connection between DP master and SI unit.

  • Page 21: Specifications

    Specifications Model EX600-SPR1 EX600-SPR2 PROFIBUS DP Fieldbus (DP-V0) Device type DP slave 9.6/19.2/45.45/93.75/ Communication speed 187.5/500 kbps 1.5/3/6/12 Mbps Configuration file GSD (SMCA1411.gsd) I/O occupation area (512 points/512 points) max. (Inputs/Outputs) Terminal resistance Internally implemented (For type A cable) Internal current consumption (Power supply for control and Less than 80 mA input)

  • Page 22: Outline Dimensions

    Outline Dimensions 10.7 55.2 - 22 - No.EX##-OML0005...
  • Page 23 Digital Input Unit How to order EX600 – DX Digital input Connector and input points and open circuit detection Open circuit Symbol Connector Input points detection Input polarity 4 x M12 (5 pin) 8 points Symbol Description 8 x M8 (3 pin) 8 points 8 x M8 (3 pin) 8 points...

  • Page 24: Pin Assignments

    EX600-DX Name Description Indicates the unit status. Status LED (Refer to the “Error display” section for further details.) Connector for digital inputs. Connector (input) (M12, 5 pin, socket: SPEEDCON) Marker groove Groove to mount a marker. Joint bracket to join the adjacent unit, fixed Joint bracket with attached screws Connector for unit...
  • Page 25 ▪ EX600-DXPC ▪ EX600-DXNC Note Be sure to place a seal cap on any unused connectors. Placing the seal cap appropriately enables the unit to achieve IP67 protection. Handling care. Please note the following points when using the open circuit detection function. Open circuit detection setting can only be carried out by using a hand-held terminal.
  • Page 26 Specifications Model EX600-DXPB EX600-DXNB EX600-DXPC□ EX600-DXNC□ EX600-DXPD EX600-DXND Input type Note1 Note1 Input connector M12 (5 pin) socket M8 (3 pin) socket M12 (5 pin) socket 8 channels 8 channels 16 channels Input channels (2 channels/connector) (1 channels/connector) (2 channels/connector) Sensor supplied 24 VDC (Supplied from the power supply for control and inputs) voltage...
  • Page 27 Digital input data The table shows the relation between the connector position and the input data allocation. Table for input signal (EX600-DX*B) Connector position Connector № Input Pin 2 Bit 1 Bit 3 Bit 5 Bit 7 signal Pin 4 Bit 0 Bit 2 Bit 4...
  • Page 28 Outline Dimensions EX600-DX*B 10.7 52.5 EX600-DX*C* 10.7 52.5 - 28 - No.EX##-OML0005...
  • Page 29 EX600-DX*D 52.5 10.7 Digital Output Unit How to order EX600 – DY Digital output Connector and number of channel Symbol Connector Output channels 4 x M12 (5 pin) 8 channels Output specification Note) Output equipment with 4 pin M12 connector can also Symbol Description be connected to M12 (5 pin) connector...
  • Page 30 Name and function of the parts Name Description Indicates the unit status. Status LED (Refer to the “Error display” section for further details.) Connector Connector for digital outputs. (input) (M12, 5 pin, socket: SPEEDCON) Marker Groove to mount a marker. groove Joint bracket to join the adjacent unit, Joint bracket...
  • Page 31 Handling care. Please note the following points when using the open circuit detection function. Open circuit detection setting can only be carried out by using a hand-held terminal. Setting cannot be carried out using a PLC. This function detects an open circuit only when the output is OFF. Therefore if the output is turned ON, an open circuit cannot be detected.
  • Page 32 Digital output data The table shows the relation between the connector position and the output data allocation. Table for output signal (EX600-DY*B) Connector position Connector № Output Pin 2 Bit 1 Bit 3 Bit 5 Bit 7 signal Pin 4 Bit 0 Bit 2 Bit 4...

  • Page 33: Analog Input Unit

    Analog Input Unit How to order EX600 – AX Analog input Connector and Input channel Symbol Connector Input channels 2 x M12 (5 pin) 2 channel Name and function of the parts Name Description Indicates the unit status. Status LED (Refer to the “Error display”...
  • Page 34 Handling care Please note the following points when wiring the analogue input unit and sensor. The EX600 analogue input unit operates using a differential input specification, therefore pin No.4 (input –) becomes the reference and pin No.2 (input +) carries the signal data. This means that, if pin No.4 is not connected, the signal input cannot be input correctly.
  • Page 35 Specifications Model EX600-AXA Input type Voltage input Current input Input connector M12 (5 pin), socket Input channels 2 channel (1channel/connector) Sensor supplied voltage 24 VDC (Supplied from power supply for control and input) Maximum sensor supplied 0.5 A/channel voltage Protection Short circuit protection 0 ~ 10 V 12 bit...
  • Page 36 Analog characteristics Offset binary data format AD値 AD値 AD Value AD Value 3901 3868 （F3D） （F1C） （E4） Input 入力 Input 入力 Input signal range Input signal range 0 ~ 10 V 10 V 1 ~ 5 V 0 ~ 5 V 4 ~ 20 mA 4 mA 20 mA 0 ~ 20 mA...
  • Page 37 AD値 AD Value 63976 （F9E8） 1560 （618） Input 入力 Input signal range -10 ~ +10 V -10 V 10 V -5 ~ +5 V -5 V -20 ~ +20 mA -20 mA 20 mA Data format AD value AD value -10 ~ +10 V -5 ~ +5 V -20 ~ +20 mA...
  • Page 38 Signed binary & 2’s complements data format AD Value AD値 AD Value AD値 1950 1934 （79E） （78E） （79E） （78E） （72） （72） Input 入力 Input 入力 Input signal range Input signal range 0 ~ 10 V 10 V 1 ~ 5 V 0 ~ 5 V 4 ~ 20 mA 4 mA 20 mA...
  • Page 39 AD値 AD Value 31208 （79E8） （79E8） 入力 Input -31208 （F9E8） （8618） Input signal range -10 ~ +10 V -10 V 10 V -5 ~ +5 V -5 V -20 ~ +20 mA -20 mA 20 mA Data format Sign AD value Signed Binary AD value -10 ~ +10 V...
  • Page 40 Outline Dimensions 10.7 52.5 - 40 - No.EX##-OML0005...

  • Page 41: End Plate

    End Plate How to order EX600 – ED – End plate at D side Mounting method Symbol Mounting method None No DIN rail mounting plate Connector With DIN rail mounting plate Symbol Connector M12 (5 pin) 7/8 inch connector Name and function of the parts Not used Name Description...
  • Page 42 Mounting and installation Pin assignment EX600-ED2 Pin No. Signal name Configuration 24 V (for output) 0 V (for output) 24 V (for control / input) 0 V (for output) EX600-ED3 Pin No. Signal name Configuration 0 V (for output) 0 V (for output) 24 V (for control / input) 24 V (for output) The power supplies.
  • Page 43 Specifications Model EX600-ED2 EX600-ED3 Power connector M12 (5 pin) plug 7/8 inch (5 pin) plug Control, input 24 VDC ±10 % 24 VDC ±10 % power supply Maximum 2 A Maximum 8 A Output power 24 VDC +10 % / -5 % 24 VDC +10 % / -5 % supply Maximum 2 A...
  • Page 44 EX600-ED3 42.5 20.5 - 44 - No.EX##-OML0005...

  • Page 45: Troubleshooting

    Troubleshooting Please refer to the following flowchart if a fault occurs on the fieldbus system. Error status is reflected by the parameter settings of a fieldbus system. When a fault occurs, please refer to the troubleshooting and the parameter setting sections of this manual, to ensure the appropriate action is taken.

  • Page 46: Troubleshooting Table

    Troubleshooting table Fault LED status Fault Check Action Reset the counter, change the When red light is flashing fault is Check cause by PLC or HT settings or disable the either of the following: Check if there is a loose connector diagnostics through parameter Input device ON/OFF count has or wire break.
  • Page 47 Fault LED status Fault Check Action When all LEDs are OFF fault is, Check if power supply for Re-connect power supply for power for control/input is OFF. control/input is connected. control/input When ST(M) LED is red fault is, Stop using the product and –...
  • Page 48 Fault When Fault Check Action Valve output setting for occupied Check the V_SEL switch setting in Correct the V_SEL switch setting in points is less than the number of the SI unit. the SI unit. connected valves Program does not operate Check if ladder program in PLC is Correct ladder program, as normally.
  • Page 49 Fault When Fault Check Action Check if output unit specification Replace the output unit or load to Output type is not compatible (PNP or NPN) and connected load give the correct combination. specification are compatible. Program does not operate Check if ladder program in PLC is Correct ladder program, as normally correct.

  • Page 50: Parameter Settings

    Parameter Settings The EX600 has parameter settings for the system, unit and each unit’s channel, which can be set through PLC or hand-held terminal. There are no priorities in setting the parameters. The unit will use the most recent setting, see note. Note The following notes apply to parameter settings, which can be changed from both the PLC and the hand-held terminal.
  • Page 51 SI unit parameters Parameter Contents Power supply When power supply voltage for control/input goes above 26 V or falls below 21 voltage monitor V a diagnostic error will be generated. (control/input) Power supply When power supply voltage for output goes above 26 V or falls below 20 V a voltage monitor diagnostic error will be generated.
  • Page 52 Digital input unit parameters Parameter Contents If a short circuit or over current occurs at the sensor power supply a Short circuit detection diagnostic error will be generated. If an open circuit is detected at the input sensor a diagnostic error will be generated.
  • Page 53 Analog input unit parameters Parameter Contents Short circuit If a short circuit or over current occurs at the sensor power supply, a diagnostic detection error will be generated. Analogue input Selection of analogue input range, The settable measurement ranges are: measurement 0 ~ 10 V, 1 ~ 5 V, 0 ~ 5 V, -10 ~ +10 V, -5 ~ +5 V, 0 ~ 20 mA, 4 ~ 20 mA or range...
  • Page 54 SI unit parameters Setting method Parameter Setting Default Setting value Contents (GSD parameter) level setting By PLC By HT Enable monitoring of power Power supply voltage Enable supply voltage for control and for control and input input. Unit monitor Disable monitoring of power (Pwr control monitor) Disable supply voltage for control and...
  • Page 55 Digital input unit parameters Setting Method Parameter Setting Setting Default Contents (GSD parameter) Value Level setting By PLC By HT Enable sensor’s power supply Enable Short circuit short circuit detection detection Unit Disable sensor’s power supply (Monitor short circuit) Disable short circuit detection Enable input sensor open circuit Open circuit...
  • Page 56 Digital output unit parameters Setting Method Parameter Setting Setting Default Contents (GSD parameter) Value Level setting By PLC By HT Enable output short circuit Short circuit Enable detection detection Unit (Monitor short Disable output short circuit Disable circuit) detection After short circuit has been Auto removed, the error will be cleared Restart after Short...
  • Page 57 Analog input unit parameters Parameter Setting method Setting Default Setting value Contents (GSD level setting By PLC By HT parameter) Short circuit Enable sensor power supply Enable detection short circuit detection Unit (Monitor Disable sensor power supply Disable short circuit) short circuit detection 0~10 V, 1~5 V, 0~5 V, Analogue...

  • Page 58: Hardware Configuration

    User set value range User set value range Analogue input measurement range Upr_Lmt Lwr_Lmt -10 ~ +10 V -10.5 ~ +10.45 V -10.45 ~ +10.5 V -5V ~ +5 V -5.25 ~ +5.22 V -5.22 ~ +5.25 V -20 ~ +20 mA -21 ~ +20.9 mA -20.9 ~ +21 mA 0 ~ +10 V...
  • Page 59 Configuration Layout The unit number is sequentially allotted from the end plate end of the EX600 assembly. The communication with the DP master will not be established if the layout of the hardware configuration does not match the actual system configuration. Unit 3 Unit 1 Unit 0...

  • Page 60: Adding Stations

    After GSD file has been installed Screen data used on this document is taken from STEP7™ software by Siemens AG. Adding stations Drag and drop EX600-SPR1/2 from the hardware catalogue to the station window. “Property-PROFIBUS interface EX600-SPR1/2” dialogue box will be displayed. Enter the unit address on the dialogue box.

  • Page 61: Adding Units

    Adding units Select “EX600-SPR1/2” from the station window. An empty slot for EX600-SPR1/2 will be displayed on the configuration table, below the station window. Drag and drop the connected unit from [Hardware Catalogue] Window to slot 1. Please make sure to add the unit as the real system’s order of connecting (i.e.
  • Page 62 Parameter setting at PLC System parameter setting Double click the “EX600-SPR1/2” symbol on the PROFIBUS: DP master system line. The system properties window will be displayed. Select the [Parameter Assignment] tab; the available parameter setting list will be displayed under [Device-Specific parameters] folder.
  • Page 63 Unit parameter settings Double click a unit that you want to set on the configuration table, select [Parameter Assignment] tab. The setting method is the same as described above for system parameter setting. Diagnostics Diagnostic mode The diagnostic mode can be set at Diag. Mode in the system parameter setting. Diagnostic mode Contents No diag.
  • Page 64 Diagnostic map Byte no. Contents Diagnostic type Byte 0 Station status １ Byte 1 Station status 2 Byte 2 Station status 3 Standard diagnostic data Byte 3 Master PROFIBUS address Byte 4 Manufacturer ID (MSB: 14h) Byte 5 Manufacturer ID (LSB: 11h) Byte 6 Header Byte 7...
  • Page 65 Standard diagnostic data Station status 1 Byte 0 Bit no. Meaning DP slave cannot be accessed by DP master DP slave is not ready to exchange data Configuration data transmitted to DP slave by DP master does not match with settings of DP slave.
  • Page 66 System diagnostic data Header Byte 6 Bit no. Meaning Number of byte of devices diagnostic data 6, 7 (Bits are always 0) System diag.1 Byte 7 Bit no. Meaning Analogue input falls below user set lower limit value Analogue input exceeds user set upper limit value Analogue input falls below lower measurement range Analogue input exceeds upper measurement range Channel ON/OFF counter exceeds set value...
  • Page 67 System diag.4 Byte 10 – – – – Bit No. Meaning Error detected on digital input unit. Error detected on digital output unit. Error detected on analog input unit. Reserved Error detected on SI unit. Reserved Reserved Reserved Unit standard diagnostic data Header Byte 19 Bit No.
  • Page 68 Channel diagnostic data Each channel diagnostic data is composed of 3 bytes, which means a maximum of 12 errors can be detected. However, only one error can be output per unit, if the same unit generates two or more errors, the error on the channel with the lowest number will be output.
  • Page 69 Accessories Please refer to the catalogue for accessory selection. Valve plate Used for mounting solenoid valve manifold and SI unit. EX600-ZMV1 Metal fittings for end plate Metal fittings used with endplate when installed on DIN rail. EX600-ZMA2 Metal fittings for the intermediate reinforcement Metal fittings used at the intermediate position when more than 6 units are assembled.
  • Page 70 Revision history URL http://www.smcworld.com 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 102-0021 Japan Tel:+81 3 5207 8249 Fax:+81 3 5298 5362 Note) Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. STEP7™ is registered trademark of Siemens AG. ©...

This manual is also suitable for:

Ex600-dx seriesEx600-dy seriesEx600-ax seriesEx600-ed seriesEx600-spr1Ex600-spr2 ... Show all

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