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SMC Networks EX600-ED Series Operation Manual

Fieldbus system ethercat® compatible si unit
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No. DOC1045423
PRODUCT NAME
Fieldbus system
®
EtherCAT
compatible SI Unit
MODEL / Series / Product Number
EX600-MEC1
EX600-ED#

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Summary of Contents for SMC Networks EX600-ED Series

  • Page 1 No. DOC1045423 PRODUCT NAME Fieldbus system ® EtherCAT compatible SI Unit MODEL / Series / Product Number EX600-MEC1 EX600-ED#...
  • Page 2 Table of Contents Safety Instructions System Outline System configuration Definition and terminology Assembly Mounting and Installation Direct mounting DIN rail mounting Mounting the marker SI Unit Model Indication and How to Order Summary of Product parts Wiring Setting and Adjustment Switch setting operation Switch setting LED Display...
  • Page 3 Analogue Input/Output unit parameters Frequency count unit parameters Temperature measurement unit parameters IO-Link master unit parameters I/O Map Table of Allocated Input/Output bytes Detail of I/O map of the IO-Link master unit ® EtherCAT I/O Mapping example Diagnostics Assigning diagnosis information to input data Details of diagnostic data I/O map example Diagnosis of IO-Link master unit data...
  • Page 4 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 5 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 6 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 7 Caution ■When handling the unit or assembling/replacing units: •Do not touch the sharp metal parts of the connector or plug for connecting units. •Take care not to hit your hand when disassembling the unit. The connecting portions of the unit are firmly joined with seals. •When joining units, take care not to get fingers caught between units.
  • Page 8 ●Product handling Installation •Do not drop, hit or apply excessive shock to the SI unit. Otherwise damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 9 •When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a built-in surge absorbing element. Direct drive of a load generating surge voltage can damage the unit. •The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes in the system.
  • Page 10 System Outline ■ System configuration The EX600 range of units can be connected to a fieldbus to realize the reduction of input or output device wiring and the distributed control system. The system communicates with the fieldbus through the SI unit. One SI unit can be connected to manifold valves with up to 64 stations (128 outputs) and up to 4 ITV modules in random order.
  • Page 11 ■Definition and terminology Terminology Definition 100BASE-TX Standard of LAN transmission line with communication speed of 100 Mbps. The signal from the analogue input device is converted to digital and displayed in AD value decimal and hexadecimal. These hexadecimal and decimal values are also outputted to the analogue output device.
  • Page 12 Assembly •Composing the unit as a manifold : If the unit was purchased as a manifold, the work described in this section is not necessary. (1) Connect the unit to the end plate. Digital units, Analogue units, or IO-Link master units can be connected in any order. (Tightening torque: 1.5 to 1.6 Nm) (2) Add more units.
  • Page 13 (4) Mounting the valve plate (EX600-ZMV3). Mount the valve plate (EX600-ZMV3) to the valve manifold using the set screws (M3 × 8 mm) supplied. (Tightening torque: 0.6 to 0.7 Nm) Screw mounting places: 2 places (5) Connect the SI unit assembly to the SUP/EXH block assembly. Insert the valve plate into the valve plate mounting groove on the side of the SI unit.
  • Page 14 Mounting and Installation ■Direct mounting (1) When assembling six or more units, the middle part of the assembly must be fitted with an intermediate reinforcing brace (EX600-ZMB1) before mounting, using 2-M4 × 5 mm screws supplied. (Tightening torque: 0.7 to 0.8 Nm) (2) Mount and tighten the end plate at one end of the unit and mount the intermediate reinforcing brace if required.
  • Page 15 ■DIN rail mounting (1) When assembling six or more units, the middle part of the assembly must be fitted with an intermediate reinforcing brace (EX600-ZMB2) before mounting, using 2-M4 × 6 mm screws supplied. (Tightening torque: 0.7 to 0.8 Nm) (2) Mount end plate bracket (EX600-ZMA3) to the end plate using 2-M4 ×...
  • Page 16 ■Mounting the marker The signal name of the input or output devices and unit address can be written on a marker and it can be installed on each unit. Mount a marker (EX600-ZT1) into the marker groove as required. -16- No.
  • Page 17 SI Unit Model Indication and How to Order EX600-MEC1 Protocol SI unit for 64-station compatible manifold Symbol Content EtherCAT ® Summary of Product parts ② ① ③ ④ ⑤ ⑪ ⑫ ⑨ ⑩ ⑥ ⑦ ⑧ Description Function Status display LED Displays the status of the unit.
  • Page 18 Wiring Connector pin assignment Configuration Pin No. Signal name PORT 1 / PORT 2 ●Precautions for handling Be sure to fit a seal cap on any unused connectors. Proper use of the seal cap enables the enclosure to maintain the IP67 specification. -18- No.
  • Page 19 Setting and Adjustment ■Switch setting operation (1) Loosen the display cover tightening screw. (2) Open the display cover using a flat blade screwdriver, etc. (3) Set the switch using a small flat blade screwdriver, referring to the switch settings on the following pages.
  • Page 20 ■Switch setting Settings1 Settings2 IO-Link master size setting SI unit data size setting switch (Valve output) Diagnostics mode setting SI unit data size setting switch (ITV module) Hold/Clear setting 1 Reserved (Fixed to OFF) Reserved (Fixed to OFF) 1: Make sure to use EX600-MEC1 keeping switch 7 of Settings1 OFF because if it is ON, the LED’s on the product are turned OFF. ●Precautions for handling •Handle the switches with care.
  • Page 21 •IO-Link master size setting switch: Sets byte size that every IO-Link master unit in the manifold occupies. Settings1 Process data size at each communication port IO-Link master I/O data size Port1/2/3/4 (Input and Output) 22 bytes (default setting) 4/4/4/4 bytes 38 bytes 8/8/8/8 bytes 70 bytes...
  • Page 22 •SI unit data size setting switch (Valve output): Sets the data size for the valve output on the EtherCAT ® communication. Set this switch to a value greater than or equal to the number of valves connected. Settings2 Content Data size for valve output 128 valve outputs max.
  • Page 23 LED Display LED display shows the power supply and communication status. Display Content ST(M) Displays the diagnostic status of the unit. Displays the status of the power supply voltage for control and input. Displays the status of the power supply voltage for PWR(V) output.
  • Page 24 •PWR-LED LED display Content Green ON The power supply voltage for control and input is correct. The power supply voltage for control and input is below 19 VDC. Red ON (When diagnostic parameter is enabled) •PWR(V)-LED LED display Content The power supply voltage for output is below 19 VDC. (When diagnostic parameter is disabled) Green ON The power supply for output is correct.
  • Page 25 •L/A PORT-1 LED LED display Content PORT-1 (BUS IN): No Link, No Activity Green ON PORT-1 (BUS IN): Link, No Activity (100 Mbps) Green flickering PORT-1 (BUS IN): Link, Activity (100 Mbps) •L/A PORT-2 LED LED display Content PORT-2 (BUS OUT): No Link, No Activity Green ON PORT-2 (BUS OUT): Link, No Activity (100 Mbps) Green flickering...
  • Page 26 Specifications Model EX600-MEC1 ® EtherCAT Protocol (Conformance Test Record V.2.4.0) Communication speed 100 Mbps Configuration file ESI file Applicable function Web server Power supply for control/input 24 VDC, Class 2, 1A (US1) Internal current consumption 170mA or less (Power supply for control/input) Power supply for output 24 VDC, Class2, 2A (US2) Applicable manifold series...
  • Page 27 ■Dimensions -27- No. DOC1045423...
  • Page 28 End plate Model Indication and How to Order EX600-ED - End plate at D-side Mounting method Symbol Description Connector No DIN rail bracket Symbol Connector Key type Function With DIN rail bracket (for SY/JSY valve) M12 (5-pin) B-coded 7/8 inch (5-pin) IN/OUT A-coded...
  • Page 29 Summary of Product parts •EX600-ED2-# •EX600-ED3-# Description Function Power connector (PWR IN) Connector for power supply to SI unit and I/O unit. Fixing hole for direct mounting Holes for direct mounting. DIN rail fixing hole Holes for fix DIN rail mounting. Functional Earth terminal - must be connected directly to system earth ...
  • Page 30 •EX600-ED4/ED5-# Description Function Power connector (PWR IN) Supplies power for each unit and input/output devices. Power connector (PWR OUT) Provides power to downstream equipment. Fixing hole for direct mounting Holes used for direct mounting. DIN rail fixing hole Holes used for fix DIN rail. Functional Earth terminal - must be connected directly to system earth ...
  • Page 31 Wiring ■Power connector pin assignment (1) EX600-ED2-# PWR IN: M12 5-pin Plug B-coded Configuration Pin No. Signal name 24 V (Output) 0 V (Output) 24 V (Control and input) (Control and input) F.E. (2) EX600-ED3-# PWR IN: 7/8 inch 5-pin Plug Configuration Pin No.
  • Page 32 ■Regarding the 2 types of power supply The power supply consists of two power supply systems as follows: •Power supply for control and input (US1): Supplying power for control of each I/O unit, SI unit, and ITV module. This also supplies power to device connected to the input port of digital unit, analogue unit, and IO-Link master unit (L+).
  • Page 33 Specifications EX600-ED5-# Model EX600-ED2-# EX600-ED3-# EX600-ED4-# M12 (5-pin) 7/8 inch (5-pin) M12 (4-pin) M12 (4-pin) PWR IN Plug Plug Plug Plug Power connector M12 (5-pin) M12 (5-pin) PWR OUT Socket Socket Power supply for 24 VDC ±10%, 24 VDC ±10%, DC24 V ±10%, 4 A (US1) control and input (US1) 2 A (US1)
  • Page 34 ■Dimensions •EX600-ED2 •EX600-ED2-3 -34- No. DOC1045423...
  • Page 35 •EX600-ED3 •EX600-ED3-3 -35- No. DOC1045423...
  • Page 36 •EX600-ED4/ED5 •EX600-ED4/ED5-3 -36- No. DOC1045423...
  • Page 37 Maintenance Turn OFF the power supply, stop the supplied air, exhaust the residual pressure, and verify the release of air before performing maintenance. Cleaning method Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains again with a dry cloth.
  • Page 38 Troubleshooting •Troubleshooting When any failure happens with this Fieldbus system, the following chart is used to identify the cause of the failure. Error status is reflected from the parameter setting of the Fieldbus system. When a failure occurs, take the appropriate countermeasures referring to the LED display, the troubleshooting and the parameter setting.

  • Page 39: Table Of Contents

    SI unit Red PWR or PWR(V) Refer to Fault 8 LED is ON. Or PWR(V) LED is OFF L/A port1 or L/A port2 Refer to Fault 9 LED is NOT flickering. RUN LED is NOT green ON. Refer to Fault 10 Or red ERR LED is flashing.
  • Page 40 •Trouble counter measure method Part No. Problem Presumed cause Troubleshooting EX600- All LEDs are Power supply for control Check if the power for control and input is supplied. OFF. and input is OFF. Check the parts with error by using the LED display, Red LED is ON.
  • Page 41 Part No. Problem Presumed cause Troubleshooting EX600- Check the parts with error by using the LED display, Red LED is ON. Output device is short- unit diagnostic data, CoE or web server. (Diagnosis is circuited. Re-wire the short-circuited part, or check if the cable activated) and output device are normal.
  • Page 42 Part No. Problem Presumed cause Troubleshooting EX600- Analogue input device Check the parts with error by using the LED display, power supply is short- unit diagnostic data, CoE or web server. circuited. Re-wire the short-circuited part, or check if the cable (Diagnosis is activated) and analogue input device are normal.
  • Page 43 Part No. Problem Presumed cause Troubleshooting EX600- Check the parts with error by using the LED display, Red LED is ON. Analogue input or output unit diagnostic data, CoE or web server. (Diagnosis is device power supply is Re-wire the short-circuited part, or check if the cable activated) short-circuited.

  • Page 44: Red Pwr Or Pwr(V) Led Is On

    Problem Presumed cause Troubleshooting (1) Valve is short-circuited. Check the parts with error by using the LED display, (Diagnosis is activated) unit diagnostic data, CoE or web server. (2) The valve ON/OFF (1) Check the operation after replacing the valve. count has exceeded (2) Reset the ON/OFF count to zero, change the set the set value.
  • Page 45 Problem Presumed cause Troubleshooting Check the following and restart. ® (1) Check if the power is supplied to the EtherCAT device one level above. (When L/A port1 LED is OFF.) L/A PORT1 and L/A PORT2 LINK has not yet been (2) Check that the connectors of L/A PORT1 and L/A LEDs are OFF.

  • Page 46: The Valve Does Not Work Correctly

    Problem Presumed cause Troubleshooting (1) Check if the I/O address assignment, control program, etc. are correct. Program etc. are wrong. (2) Check the status of the PLC and set the PLC to RUN state. Check if the PWR(V) LED on the SI unit is green ON. Power supply for output is If the LED is off or red ON, supply 24 VDC +10/-5% to out of range.

  • Page 47: The Itv Module Does Not Work Correctly

    Problem Presumed cause Troubleshooting Out of parameter setting Change the parameters so that the difference between range. the max. and min. pressure is greater than 409. (1) Check if the I/O address assignment, byte order, control program, etc. are correct. Program etc.
  • Page 48 Problem Presumed cause Troubleshooting If the polarity (PNP, NPN) of the input unit and the input Polarity of input does not device are different, replace one of them to make the match. combination match. Check if the PWR LED of the SI unit is green ON. Power supply for control If the LED is off or red ON, supply 24 VDC ±10% to the and input is out of range.

  • Page 49: Device Does Not Work

    Problem Presumed cause Troubleshooting Check if the PWR LED of the SI unit is green ON. Power supply for control If the LED is off or red ON, supply 24 VDC ±10% to the and input is out of range. power supply for control and input.

  • Page 50: Not Work Correctly

    Problem Presumed cause Troubleshooting In IO-Link mode, •Connect the IO-Link device. LED (C/Q) of EX600-L#B1 •IO-Link device •Check if the connector is loose and if the wire is is flashing green (1Hz). disconnected. broken. •Check the process data size of each IO-Link master port, which is set by “IO-Link master size setting In IO-Link mode, switch”...
  • Page 51 Parameter Setting The EX600 parameters can be configured for the system, each unit, and each channel. Parameters can be changed by CoE object dictionary (page 89), or the Web server (page 114). The following tables show settable parameters for the SI unit, I/O units, and ITV module. ■System parameters Default Parameter...
  • Page 52 ■SI unit parameters (Valve related) Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  Monitor short when the short Unit circuit (out) circuit of the valve Does not generate an Disable is detected. error.
  • Page 53 ■SI unit parameters (ITV related) Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the ITV Unit circuit (power) Does not generate an power supply is Disable error.
  • Page 54 ■Digital input unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the power Unit circuit (power) Does not generate an supply for the input Disable error.
  • Page 55 ■Digital output unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the output Unit circuit (out) Does not generate an device is detected. Disable 1 error.
  • Page 56 ■Digital Input/Output unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the power Unit circuit (power) Does not generate an supply for the input Disable error.
  • Page 57 ■Digital Input/Output unit parameters (continued) Default Parameter Parameter Definition Item Content setting setting range Generates an error. Generates error Monitor input Enable 5 Limit value: 1 to 65000 when the operation or output Channel count exceeds the ON/OFF Does not generate an Disable ...
  • Page 58 ■Analogue input unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the power Unit circuit (power) Does not generate an supply for the input Disable error.
  • Page 59 ■Analogue input unit parameters (continued) Default Parameter Parameter Definition Item Content setting setting range Generates error 1 Enable Generates an error. when the input Monitor lower value falls below limit Does not generate an the user setting Disable  error. value.
  • Page 60 Settable range of user set value Settable value range EX600-AXB Range EX600-AXA Lower limit Upper limit Lower limit Upper limit -10..+10 V -10.50 to +10.45 V -10.45 to +10.50 V -5..+5 V -5.25 to +5.22 V -5.22 to +5.25 V -20..+20 mA -21.00 to +20.90 mA -20.90 to +21.00 mA...
  • Page 61 •Scaled data format (Only for EX600-AXB) Function to set any value between -32767 to 32767 as the AD value for input signal range. Resolution is determined by specifying the upper and lower scale limit. Upper limit value of the range - Lower limit value of the range Resolution = Upper limit value of the scale - Lower limit value of the scale Example: when the range is 1 to 5 V input...
  • Page 62 ■Analogue output unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the power Unit circuit (power) supply for the Does not generate an Disable output device is error.
  • Page 63 ■Analogue output unit parameters (continued) Default Parameter Parameter Definition Item Content setting setting range Output will be user idle Sets the output Enable 1 value. during 2 3 Idle mode Channel communication Output will be held last Disable  idling. state.
  • Page 64 •Scaled conversion format Function to set any value between -32767 to 32767 as the AD value for output signal range. Resolution is determined by specifying the upper and lower scale limit. Upper limit value of the range - Lower limit value of the range Resolution = Upper limit value of the scale - Lower limit value of the scale Example: when the range is 1 to 5 V output...
  • Page 65 ■Analogue Input/Output unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates an error.  when the short Monitor short circuit of the power Unit circuit (power) supply for input Does not generate an device or output Disable error.
  • Page 66 ■Analogue Input/Output unit parameters (continued) Default Parameter Parameter Definition Item Content setting setting range Generates error 1 Enable Generates an error. when the input or Monitor lower output value falls limit Does not generate an below the user Disable  error.
  • Page 67 Settable range for user set upper or lower limit and output value at communication error and idling Settable range for user set upper or lower limit Settable range for output value Range at communication error Lower limit Upper limit 0..10 V 0.00 to +10.45 V +0.05 to +10.50 V 0.00 to +10.50 V...
  • Page 68 •Scaled data format Function to set any value between -32767 to 32767 as the AD value for I/O signal range. Resolution is determined by specifying the upper and lower scale limit. Upper limit value of the range - Lower limit value of the range Resolution = Upper limit value of the scale - Lower limit value of the scale Example: when the range is 1 to 5 V output...
  • Page 69 ■Frequency count unit parameters Default Parameter Parameter Definition Item Content setting setting range Generates error Enable Generates  an error. when the short Monitor short circuit of the power Unit circuit (power) Does not generate an supply for the input Disable error.
  • Page 70 ■Temperature measurement unit parameters Default Parameter Parameter Definition Item Content setting setting range Signed Sets analogue Signed magnitude Magnitude data type of the Data format Unit input data sent to the PLC. ’ s complement 2’s complement  Sets unit of °C Celsius ...
  • Page 71 ■IO-Link master unit parameters Default Parameter Parameter Definition Item Content setting setting range If a short circuit is detected on any of Enable Generate diagnostics  the following, a Monitor short diagnostic will be Unit circuit generated. • L+ power supply Disable No diagnostics •...
  • Page 72 ■IO-Link master unit parameters (continued) Default Parameter Parameter Definition Item Content setting setting range Turn OFF the digital Clear  Setting for digital output. outputs signal Idle output Maintain the digital output behavior when (DO_C/Q) Hold that the IO-Link master Unit EtherCAT ®...
  • Page 73 ■IO-Link master unit parameters (continued) Default Parameter Parameter Definition Item Content setting setting range Communicate at the As fast as fastest speed based on Setting for possible  the IO-Link device’s communication (AFAP) Port cycle time Channel minimum cycle time. cycle time with IO- Link device.
  • Page 74 ® •Output setting when the EtherCAT communication error/idling occurs. (IO-Link mode) The behavior of IO-Link communication when EtherCAT ® communication error/idling occurs can be set. Process data outputs values can be held/cleared, and process data outputs can be valid/invalid. The behavior of connected devices in each setting is as follows. IO-Link master setting (Fault/Idle output (IO-Link)) Operation of the connected IO-Link device...
  • Page 75 •Port cycle time setting Port cycle time selects the cycle when IO-Link communication is updated. The update time is set automatically or selected from the range of 0.4 ms to 132.8 ms. Note: The settable minimum value is dependent on the IO-Link device minimum cycle time, communication speed, or process data size.
  • Page 76 •Data storage function The data storage function is available when the -IO-Link port operation mode is “IOL_Manual” and -Validation & Backup is “Type compatible, Device V1.1, Backup + Restore” or “Type compatible, Device V1.1, Restore”. Outline of backup and restore The parameter setting data for each IO-Link device can be stored (referred to as “backup”) in the IO-Link master.
  • Page 77 I/O Map Allocated EX600 input and output bytes for each unit type ■Table of Allocated Input/Output bytes Allocated bytes Unit Unit part number Input Output Input data only (No Diag.) Input data Diagnostics + System diagnosis mode Input data setting + System diagnosis + Unit diagnosis 4 ×...
  • Page 78 ■Table of Allocated Input/Output bytes (continued) Allocated bytes Unit Unit part number Input Output EX600-DY#B (8 outputs) EX600-DY#E (16 outputs) Digital output unit EX600-DY#E1 (24 outputs) EX600-DY#F (16 outputs) EX600-DYPG1 (4 outputs) EX600-DM#E (8 inputs/ 8 outputs) Digital I/O unit EX600-DM#F (8 inputs/ 8 outputs) EX600-AXA (2 channels) (2 bytes per channel)
  • Page 79 ■Details of I/O map of the IO-Link master unit The following describes the I/O map of the IO-Link master unit (EX600-L#B1). Size 22, 38, 70, and 134 are IO-Link master size settings determined by switch settings (page 21). Byte Input Output Size Size...
  • Page 80 ® ■EtherCAT I/O Mapping example EX600 I/O data is mapped from unit 0 in order, and when the diagnostics is valid, the diagnostic data is mapped on top of the input data. Input/output data assigned to the SI unit on EtherCAT ®...
  • Page 81 <Example 2> Unit 0 Unit 1 Unit 2 Valve Analogue input Digital output SI unit 8 Valve blocks EX600-AXA EX600-DX#D EX600-MEC1 Valve output 0 [switch setting] No diagnostics Valve output 63 plate No ITV modules 64 valve outputs max. Input 4 bytes Input 2 bytes Output: 8 bytes ...
  • Page 82 <Example 3> When the IO-Link master setting switch is set to 38 bytes. ITV module and Unit 0 Unit 1 Unit 2 Unit 3 valves 4 ITV 16 Valve Digital input Digital output IO-Link SI unit Class A blocks blocks EX600-DX#C EX600-DY#B EX600-LAB1...
  • Page 83 Diagnostics ■Assigning diagnosis information to input data By changing the diagnostics mode setting switch, the diagnostic data shown below is assigned to the end of input data. (Refer to page for the switch setting.) Settings1 Diagnostic size set Mode Content for the input Input data only, No Diag.
  • Page 84 ■Details of diagnostic data Byte Bit No. Diagnostic content Type The analogue input or output value has fallen below the user set limit value. The analogue input or output value has exceeded the user set limit value. The analogue input value has fallen below the setting range. The analogue input value has exceeded the setting range.
  • Page 85 ■I/O map example An example of the I/O map is shown below when the diagnostics mode setting switch is ON. <Example> Unit 0 Unit 1 ITV module and valves Digital input SI unit 4 ITV 16 Valve blocks blocks EX600-DX#C EX600-MEC1 Valve [switch setting]...
  • Page 86 ■Diagnosis of IO-Link master unit data The EX600 IO-Link master unit has a diagnostic function for each port. The diagnostics are shown via the LED display and process data input (PQI) in accordance with the diagnostic contents. The details of LED display, PQI and event code for each diagnostic are shown below. Port diagnostics Port LED Event...
  • Page 87 Hardware Configuration ■ESI file The following ESI file is required to configure the EX600-MEC1. ESI file: SMC_EX600-MEC1_V1.2.xml The ESI file can be downloaded from the SMC website. URL: https://www.smcworld.com/en-jp/ Documents/Download >> Operation Manuals >> Fieldbus System Serial Transmission System >> EtherCAT Compatible >> EX600-MEC1 >> Configuration File ■Example of setting using TwinCAT3 XAE Refer to the manual of TwinCAT3 XAE for details of the operating method.
  • Page 88 Select the using network interface and select OK. 5. When the comment “Scan for boxes” appears, select YES. Once the scan is successfully completed, Box 1 (EX600-MEC1) is displayed as shown in the screen below. -88- No. DOC1045423...
  • Page 89 CoE Object Dictionary You can check diagnostic data, read parameters, and write parameters by using the CoE Object dictionary. ■Read/write CoE object (1) To display the CoE object, double-click Box 1 (EX600-MEC1) and go to the CoE-Online tab. The displayed CoE objects are as shown below. To read the current data, click Update List or select Auto Update.
  • Page 90 (2) To write a parameter, select the parameter data object and double click. (3) In Set Value Dialog, change the parameter and select OK. -90- No. DOC1045423...
  • Page 91 ■Details of the Parameter Data  •SI unit (ITV) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable ITV1 – Configuration 40x1:0 UNSIGNED8 0 = Pressure clear 40x1:01 Hold/Clear Enum081F 1 = Pressure hold...
  • Page 92 •SI unit (Valve) and System parameters Index Name (Meaning) Type Value 40y0:0 Unit parameters UNSIGNED8 0 = Disable 40y0:02 Monitor short circuit (out) Enum0800 1 = Enable 0 = Manual 40y0:06 Restart after short circuit Enum0801 1 = Auto 40y2:0 Monitor counter limit UNSIGNED8 Number of Channels...
  • Page 93 •Digital input unit (EX600-DX###) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable 0 = Disable 40x0:05 Inrush current filter Enum0800 1 = Enable 0 = 0.1 ms 1 ms 40x0:09 Input filtering time...
  • Page 94 •Digital output unit (EX600-DY##) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:02 Monitor short circuit (out) Enum0800 1 = Enable 0 = Manual 40x0:06 Restart after short circuit Enum0801 1 = Auto 40x1:0 Monitor open circuit UNSIGNED8 Number of Channels 40x1:01...
  • Page 95 •Digital I/O unit (EX600-DM##) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable 0 = Disable 40x0:02 Monitor short circuit (out) Enum0800 1 = Enable 0 = Disable 40x0:05 Inrush current filter Enum0800...
  • Page 96 •Analogue input unit (EX600-AX#) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable 0 = Disable 40x0:03 Monitor over range Enum0800 1 = Enable 0 = Disable 40x0:04 Monitor under range Enum0800 1 = Enable...
  • Page 97 •Analogue output unit (EX600-AYA) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable 0 = Offset binary 1 = Signed magnitude 40x0:0B Data format Enum0809 2 = 2's complement 3 = Scaled 40x1:0 Fault mode...
  • Page 98 •Analogue I/O unit (EX600-AMB) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable 0 = Disable 40x0:03 Monitor over range Enum0800 1 = Enable 0 = Disable 40x0:04 Monitor under range Enum0800 1 = Enable...
  • Page 99 •Analogue I/O unit (EX600-AMB) (continued) Index Name (Meaning) Type Value 40x9:0 Filter UNSIGNED8 0 = None 40x9:01 Channel 0 1 = 2 value average Enum080B 2 = 4 value average 40x9:02 Channel 1 3 = 8 value average 40xA:0 Range UNSIGNED8 3 = 0…10 V 4 = 0…5 V...
  • Page 100 •Temperature measurement count unit (EX600-AT#) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 1 = Signed magnitude 40x0:0B Data format Enum080A 2 = 2's complement 0 = C (Celsius) 40x0:13 Temperature Enum080F 1 = F (Fahrenheit) 40x9:0 Filter UNSIGNED8 0 = None 40x9:01 Channel 0...
  • Page 101 •IO-Link master unit (EX600-L#B1) Index Name (Meaning) Type Value 40x0:0 Unit parameters UNSIGNED8 0 = Disable 40x0:01 Monitor short circuit (power) Enum0800 1 = Enable 0 = Clear, PDOut valid 40x0:0C Fault output (IO-Link) Enum0805 1 = Hold 2 = Clear, PDOut invalid 0 = Clear 40x0:0D Fault output (DO_CQ)
  • Page 102 •IO-Link master unit (EX600-L#B1) (continued) Index Name (Meaning) Type Value 2 40x5:0 Port1-Port power off/on UNSIGNED8 0 = One time switch off (Power Off Time) 2 40x5:01 Port Power Mode Enum0815 1 = Switch PortPowerOff 2 = Switch PortPowerOn 2 40x5:02 Power Off Time UNSIGNED16...
  • Page 103 ■Setting parameters of IO-Link devices For EX600-MEC1, set IO-Link device parameters using the following method. (1) Using the IO-Link device tool via EoE (2) Using the CoE object Index 40x9:0 (Device read/write) •IO-Link device tool When using the IO-Link device tool, refer to "IP Address setting (EoE)" (page 113) to set the IP address. After setting the IP address, start the IO-Link device tool and operate according to the Operation Manual (EX##-OMY0032).
  • Page 104 • Reading service data (1) Access the CoE object by referring to “Read/write CoE object” (page 89) (2) Enter the following value in the parameter 4009:0 Device read/write of unit 0 EX600-LAB1. When reading “vendor name” CoE object Setting value 4009:02 Port Port 1...
  • Page 105 -click 4009:01 Request, select Read for Enum, and press the OK button to execute the read. Double (4) When reading is completed, the read data size is stored in 4009:05 Length and the read data is stored in 4009:06 Data. Read data size: 15 bytes Read data: “SMC Corporation”...
  • Page 106 • Writing service data the CoE object by referring to “Read/write CoE object” (page 89) Access (2) Enter the following value in the parameter 4009:0 Device read/write of unit 0 EX600-LAB1. When setting “CoL (Selection of display color)” to “0x01: Grn (Constantly green)” CoE object Setting value 4009:02...
  • Page 107 ■Details of the Diagnostic Data  1 •SI unit (ITV) 1 Index Name (Meaning) Type Value 50x0:0 Short circuit UNSIGNED8 Number of Channels 50x0:01 ITV 1 0 = No error Enum081C 1 = Error 50x0:04 ITV 4 50x1:0 ITV connection UNSIGNED8 Number of Channels 50x1:01...
  • Page 108 •SI unit (Valve) and System Diagnostics Index Name (Meaning) Type Value 50y0:0 Short circuit UNSIGNED8 Number of Channels 50y0:01 Channel 0 0 = No error Enum081C 1 = Error 50y0:80 Channel 127 50y1:0 Counter value exceeded UNSIGNED8 Number of Channels 50y1:01 Channel 0 0 = No error...
  • Page 109 Details of the Log Data hhhh:mm:ss AA/BB CC Time Error code Unit No. Channel No. Error code Error code Content The short circuit has been detected. The analogue input value has fallen below the setting range. The analogue input value has exceeded the setting range. The open circuit has been detected.
  • Page 110 •Digital input unit, Digital output unit, Digital I/O unit (EX600-DX###,DY##,DM##) Index Name (Meaning) Type Value 50x0:0 Short circuit UNSIGNED8 Number of Channels 50x0:01 Channel 0 0 = No error Enum081C 1 = Error 50x0:18 Channel 23 50x1:0 Counter value exceeded UNSIGNED8 Number of Channels 50x1:01...
  • Page 111 • IO-Link master unit (EX600-L#B1) Index Name (Meaning) Type Value 50x0:0 Short circuit error UNSIGNED8 50x0:01 Port 1 0 =No error Enum081C 1 =Error 50x0:04 Port 4 50x1:0 Port1-Port status UNSIGNED8 0 = NO_DEVICE 1 = DEACTIVATED 2 = PORT_DIAG 3 = PREOPERATE 50x1:01 Port status info...
  • Page 112 ■Example of object list structure Parameter Data and Diagnostic Data are shown with the following unit configuration as an example. <Example> Unit No.0 Unit No.1 ITV module and valves 4 ITV blocks 16 Valve blocks SI unit Digital input EX600-MEC1 EX600-DX#C [switch setting] plate...
  • Page 113 IP Address setting (EoE) When using the Web server or IO-Link Device Tool (IO-Link Device Tool V5.1 PE), IP address setting is required. EoE (Ethernet over EtherCAT) is used to set the IP address. (1) Double-click Box 1 (EX600-MEC1) and go to EtherCAT tab. Select Advanced Settings.
  • Page 114 Web Server EX600 Web server functional overview The Web server function is provided by the EX600-MEC1. The functions available vary depending on the 2 modes. Function Admin mode Monitor only mode I/O Monitor Available Available Diagnostic status monitor Available Available ON/OFF counter clear Available Not available...
  • Page 115 Connecting to EX600-MEC1 The following screen shows an example when the IP address of EX600-MEC1 is 192.168.0.1. Refer to page for how to set the IP address. ® (1) Open a web browser on the PC running TwinCAT (2) Match the top 3 octets of the IP address between the PC and EX600. E.g., The IP address of PC is 192.168.0.250 (subnet mask 255.255.255.0) (3) Type the IP address of EX600-MEC1 on the web browser.
  • Page 116 (4) After selecting the Login button, the following screen will be displayed. This screen is loading unit information, so please wait until loading is complete. -116- No. DOC1045423...
  • Page 117 (5) When the unit information is loaded, the SYSTEM INFORMATION web page is displayed. This page is the TOP web page of the EX600 webserver. Click here to return to this screen from other pages. The total size of input/output is displayed. Click here to log out.
  • Page 118 (6) When unit diagnosis is detected, the diagnostic information is displayed on the SYSTEM INFORMATION. Identifies the unit that detected the diagnosis. -118- No. DOC1045423...
  • Page 119 (7) When Error log is selected in the System, the ERROR LOG web page is displayed. A total of 30 error logs are recorded. ・Time of error occurrence after power on ・Location of occurrence (unit number, channel number) ・Error description Click Clear all logs to clear the logs.
  • Page 120 (8) When Parameter in the System is selected, the SYSTEM PARAMETER web page is displayed. Setting values can be selected from the drop-down list. Click Write value to reflect the settings to change. (9) When Password in the System is selected, the PASSWORD web page is displayed. You can change the login password for Admin mode of the WEB server.
  • Page 121 (10) When I/O monitor in each unit is selected, the I/O MONITOR web page is displayed. In the I/O MONITOR, the ON/OFF counter value can be cleared to zero. If the diagnosis is detected, diagnostic information will be displayed. ON/OFF information can be monitored for each channel.
  • Page 122 (11) When Parameter in each unit is selected, the PARAMETER web page is displayed. Channel parameters are divided into tabs for each type of parameter. After selecting the unit parameters, click this button to reflect the unit parameters. After selecting the channel parameters, click this button to reflect the channel parameters.
  • Page 123 (12) When Force mode in each unit is selected, the FORCE MODE web page is displayed. It will not appear on some units that do not support force mode. To change forced ON/OFF, this toggle is required. When this toggle is ON, the following dialog will be displayed.
  • Page 124 (13) The ITV module’s I/O MONITOR displays process data, diagnostics, and communication status between the SI unit and the ITV module as shown below. The meanings of the bytes displayed are as follows. This display does not change depending on the “system parameter (Byte order)”.
  • Page 125 Accessories For the selection of accessories, refer to the catalog. (1) Valve plate EX600-ZMV3 Enclosed parts: Round head screw (M4 × 6), 2 pcs. Round head screw (M3 × 8), 2 pcs. (2) End plate bracket EX600-ZMA3 Enclosed parts: Round head screw (M4 × 20) with washer, 1 pc. P tight screw (4 ×...
  • Page 126 (4) Seal cap (10 pcs.) EX9-AWES: For M8 EX9-AWTS: For M12 (5) Marker (1 sheet, 88 pcs.) EX600-ZT1 (6) Field-wireable connector PCA-1446553: For EtherCAT ® communication, M12 (4-pin) Plug, D code PCA-1578078: For power supply, 7/8 inch, Plug, Cable O.D. 12 to 14 mm PCA-1578081: For power supply, 7/8 inch, Socket, Cable O.D.
  • Page 127 (8) EtherCAT ® communication cable PCA-1446566: Cable with M12 connector, D code, Plug, Straight 5 m, SPEEDCON compatible EX9-AC010EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 1 m EX9-AC020EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 2 m EX9-AC030EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 3 m EX9-AC050EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 5 m EX9-AC100EN-PSRJ: Cable with M12 connector, D code-RJ45, Plug, Straight 10 m...
  • Page 128 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. The descriptions of products shown in this document may be used by the other companies as their trademarks. ©...

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Ex600-mec1Ex600-ed2Ex600-ed3Ex600-ed4Ex600-ed5