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SMC Networks EX600 Series Operation Manual

Fieldbus system profinet compatible si unit
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No.EX※※-OMQ0016
PRODUCT NAME
Fieldbus system
PROFINET compatible SI unit
MODEL / Series/ Product Number
EX600-SPN#
EX600-ED#

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Summary of Contents for SMC Networks EX600 Series

  • Page 1 No.EX※※-OMQ0016 PRODUCT NAME Fieldbus system PROFINET compatible SI unit MODEL / Series/ Product Number EX600-SPN# EX600-ED#...
  • Page 2 Table of Contents Safety Instructions System Outline Definition and terminology Assembly Mounting and Installation Installation Wiring SI Unit Model Indication and How to Order Summary of Product parts Mounting and Installation Wiring LED Display Specification Specifications Dimensions End plate Model Indication and How to Order Summary of Product parts Mounting and Installation Wiring...

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International 1) standards (ISO/IEC) and other safety regulations.
  • Page 4 Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling, assembling or replacing the units: •Avoid touching any sharp metal parts of the connectors for connecting units. •When assembling units, take care not to get any fingers caught between units. Injury can result. •When disassembling units, take care to avoid excessive force. The connection parts of the unit are firmly joined with seals and injury can result.
  • Page 7 ●Product handling Installation •Do not drop, hit or apply excessive shock to the SI unit. Otherwise damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 8 •When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a built-in surge absorbing element. Direct drive of a load generating surge voltage can damage the unit. •The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes in the system.

  • Page 9: System Outline

    System Outline •System configuration The EX600 range of units can be connected to various types of fieldbus to realize the reduction of input or output device wiring and the distributed control system. The unit communicates with the fieldbus through the SI unit. One SI unit can be connected with manifold valves with up to 32 output s and the input • output • I/O units with maximum 10 units.
  • Page 10 ■Definition and terminology Terminology Definition The signal from the analogue input device is converted to digital, and displayed in AD value decimal and hexadecimal. These hexadecimal and decimal values are also outputted to the analogue output device. A speed at which data is sent and received in fieldbus etc. It depends on an equipment Communication speed (PLC etc.) at high side and is indicated by bps (bit per second).
  • Page 11 Assembly •Assembling the unit as a manifold : If the unit was purchased as a manifold, the work described in this section is not necessary. (1)Connect a unit to the end plate. Digital and Analogue I/O units can be connected in any order. Tighten the joint brackets to a torque of 1.5 to 1.6 Nm.
  • Page 12 (4)Mounting the valve plate. Mount the valve plate (EX600-ZMV ) to the valve manifold using the valve set screws. (M3 x 8) Apply 0.6 to 0.7 Nm tightening torque to the screws. Screw mounting place : 2 places S0700 : 2 places VQC1000: 2 places VQC2000: 3 places VQC4000: 4 places...

  • Page 13: Mounting And Installation

    Mounting and Installation ■Installation •Direct mounting (1)When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting, using 2-M4 x 5 screws. Tightening torque: 0.7 to 0.8 Nm. (2)Mount and tighten the end plate and the solenoid valve at one end of the unit.
  • Page 14 •DIN rail mounting (Not available for SY series valves. Refer to the SY catalog.) (1)When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before mounting, using 2 - M4 x 6 screws. Tightening torque: 0.7 to 0.8 Nm.
  • Page 15 ■Wiring •Connect the M12 or M8 connector cable. The M12 SPEEDCON connector connection method is explained below. (1)Align mark B on the metal bracket of the cable connector (plug/socket) with mark A. (2)Align with mark C on the unit and insert the connector vertically. If they are not aligned, the connector cannot be connected correctly.

  • Page 16: Model Indication And How To Order

    SI unit Model Indication and How to Order EX600-S SI unit Polarity of output Symbol Content Protocol Source / PNP (Negative common) Symbol Content Sink / NPN (Positive common) PROFINET Summary of Product parts Description Function Status display LED Displays the status of the unit. Display cover The display cover should not be opened.
  • Page 17 Mounting and Installation ■Wiring •Connector pin assignment Configuration Pin number Signal name BUS IN BUS OUT ●Precautions for handling Be sure to fit a seal cap on any unused connectors. Proper use of the seal cap enables the enclosure to achieve IP67 specification. -16- No.EX※※-OMQ0016...

  • Page 18: Led Display

    LED Display The status display LED displays the power supply and communication status. Various kinds of status can be checked as follows: Display Content ST(M) Displays the diagnostic status of the unit. Displays the status of the power supply voltage for control and input.
  • Page 19 •PROFINET status LED display Content The communication with the PLC has been established normally, or the power supply for control and input is OFF. OFF. The communication with the PLC has been established, but a diagnosis error has occurred. Red SF LED is ON. The configuration data of the PLC and EX600 are not consistent.

  • Page 20: Specification

    Specification ■Specifications Model EX600-SPN1 EX600-SPN2 Protocol PROFINET IO(PROFINET RT) Communication speed 100 Mbps Configuration file GSDML file Occupied area (512 inputs/512 outputs) Max. (Number of inputs/outputs) Internal current consumption (The power supply for control and 120 mA or less input) Polarity of output Source / PNP (Negative common) Sink / NPN (Positive common)
  • Page 21 ■Dimensions (in mm) -20- No.EX※※-OMQ0016...
  • Page 22 End plate Model Indication and How to Order EX600-ED - End plate at D side Mounting method Symbol Content Connector No DIN rail bracket Symbol Content With DIN rail bracket (Except SY series) M12 (5 pin) With DIN rail bracket (Specified for SY series) 7/8 inch (5 pin) Summary of Product parts •EX600-ED2-...
  • Page 23 Mounting and Installation ■Wiring ○Connector pin assignment (1)EX600-ED2- Configuration Pin No. Signal name 24 V (Output) 0 V (Output) 24 V (Control and input) 0 V (Control and input) F.E. (2)EX600-ED3- Configuration Pin No. Signal name 0 V (Output) 0 V (Control and input) F.E.
  • Page 24 Specification ■Specifications Model EX600-ED2- EX600-ED3- Power connector M12 (5 pin) Plug 7/8 inch (5 pin) Plug Power supply 24 VDC ±10% Class2, 2 A 24 VDC ±10%, 8 A (Control and input) Power supply (Output) 24 VDC +10/-5% Class2, 2 A 24 VDC +10/-5%, 8 A ...
  • Page 25 •EX600-ED3- -24- No.EX※※-OMQ0016...

  • Page 26: Maintenance

    Maintenance Turn OFF the power supply, stop the supplied air, exhaust the residual pressure and verify the release of air before performing maintenance. Cleaning method Use a soft cloth to remove stains. For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains again with a dry cloth.

  • Page 27: Troubleshooting

    Troubleshooting •Troubleshooting When any failure happens with this Fieldbus system, the following chart is used to identify the cause of the failure. Error status is reflected from the parameter setting of the Fieldbus system. When a failure occurs, take the appropriate countermeasures referring to the LED display, the troubleshooting and the parameter setting.
  • Page 28 SI unit Refer to Fault 8. Red ST(M) LED is flashing. Red ST(M) LED is ON. Refer to Fault 9. Or red/green ST(M) LED is flashing alternately. Red PWR or PWR(V) Refer to Fault 10. LED is ON. Green L/A IN or L/A OUT Refer to Fault 11.
  • Page 29 •Trouble counter measure method Part No. Problem Presumed cause Troubleshooting EX600- Power supply for control LED is OFF. Check if the power for control and input is supplied. and input is OFF. Red LED is ON. Diagnosis error Check the parts with error by using the LED display or ...
  • Page 30 Part No. Problem Presumed cause Troubleshooting EX600- Red LED is ON. Diagnosis error Check the parts with error by using the LED display or  (Diagnosis is Output device is or H.T. Re-wire the short-circuited part or check if activated) short-circuited.
  • Page 31 Part No. Problem Presumed cause Troubleshooting EX600- Diagnosis error Red LED is ON. Check the parts with error by using the LED display or Analogue input device  (Diagnosis is or H.T. Re-wire the short-circuited part, and check power supply is activated) if the cable and analogue input device are normal.
  • Page 32 Part No. Problem Presumed cause Troubleshooting EX600- Diagnosis error Check the parts with error by using the LED display or Red LED is ON.  Analogue input or output or H.T. Re-wire the short-circuited part, and check (Diagnosis is device power supply is if the cable and analogue input or output device are activated) short-circuited.
  • Page 33 Problem Presumed cause Troubleshooting Check the following and restart. (1)Check if the power is supplied to the PROFINET device one level above. (When L/A IN LED is OFF.) (2)Check that the connectors of L/A IN and L/A OUT L/A IN or L/A OUT LED is LINK has not yet been communication cables are connected and there are OFF.
  • Page 34 Problem Presumed cause Troubleshooting If the polarity (PNP, NPN) of the input unit and the input Polarity of input does not device are different, replace one of them to make the match. combination match. Check if the green PWR LED of the SI unit is ON. If the Power supply for control LED is OFF, or the red LED is ON, supply 24 VDC ±10% and input is abnormal.
  • Page 35 Problem Presumed cause Troubleshooting Check if the green PWR LED of the SI unit is ON. If the Power supply for control LED is OFF, or the red LED is ON, supply 24 VDC ±10% and input is abnormal. to the power supply for control and input. Analogue input signal Check the analogue input device specification, and set range setting failure.

  • Page 36: Parameter Setting

    PLC. ■Parameter definition and setting •With EX600 series, parameters can be set for each unit. The table below shows settable parameters for the SI unit and input/ output units.
  • Page 37 •SI unit parameters (1) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Generates error Power supply Enable Generates an error. when control and for control and input power supply input voltage ○ ○ voltage is above monitor Does not generate an [PWRC_Mon]...
  • Page 38 •SI unit parameters (2) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Memorizes the number of times Generates an error. Enable Valve the output device is  3 Val: 1 to 65000 ON/OFF Generates error ×...
  • Page 39 •Digital input unit parameters Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. The power supply short Generates error Enable Generates an error. ○ circuit per unit when the detection for short circuit of the ○ ○...
  • Page 40 •Digital output unit parameters Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Output load Generates error Enable Generates an error. ○ short circuit per unit when the detection short circuit of the ○ ○ [SC_MonOp] output device is Does not generate an [Monitior Short...
  • Page 41 •Digital I/O unit parameters (1) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. The power supply short Generates error Enable Generates an error. ○ circuit per unit when the detection for short circuit of the ○...
  • Page 42 •Digital I/O unit parameters (2) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Output setting Clear ○ Set output per channel during communication Hold Turn OFF the output × ○  2 communication idling idling. [Idle_MD] ForceON [None]...
  • Page 43 •Analogue input unit parameters (1) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Monitor power Generates error supply short Enable Generates an error. ○ per unit when a circuit of input short circuit of the equipment.
  • Page 44 •Analogue input unit parameters (2) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. User setting Generates error  1 Enable Generates an error. value lower per channel when limit error the input value ○ ○ [Lwr_Lmt] exceeds the lower Does not generate an...
  • Page 45 Table. Settable range of user set value Settable value range Range Lower limit Upper limit -10..+10 V -10.50 to +10.45 V -10.45 to +10.50 V -5..+5 V -5.25 to +5.22 V -5.22 to +5.25 V -20..+20 mA -21.00 to +20.90 mA -20.90 to +21.00 mA 0..10 V 0.00 to +10.45 V...
  • Page 46 •Analogue output unit parameters (1) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Monitor power supply short Generates error Enable Generates an error. ○ circuit of per unit when the output short circuit of the ○...
  • Page 47 •Analogue output unit parameters (2) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. Output setting Output will be user fault Enable Set output per value. channel when communication ○ ○  3 communication is error Output will be held last [Fault_MA] abnormal.
  • Page 48 Table. Settable range for user set upper or lower limit and Fault Value User set output value Fault Value Settable range Range Settable range Lower limit Upper limit 0..10 V 0.00 to +10.45 V +0.05 to +10.50 V 0.00 to +10.50 V 0..5 V 0.00 to +5.22 V +0.03 to +5.25 V...
  • Page 49 •Output value during communication error (Fault Value) Refer to the tables below for setting the Fault value via PLC. •Set in decimal number. •Conversion value varies depending on the assigned analogue data format and the analogue output range. (1)Offset binary data format •Range: 0 to 10 V, 0 to 5 V, 0 to 20 mA •Range: 1 to 5V, 4 to 20 mA Settable value...
  • Page 50 (2)Signed binary data format & 2's complement data format •Range: 0 to 10 V, 0 to 5 V, 0 to 20 mA •Range: 1 to 5 V, 4 to 20 mA Settable value Settable value Output signal range Output signal range by PLC by PLC (0 to b)
  • Page 51 (3)Scaled data format Function to set any value between "-32767 to 32767" as the AD value for output signal range. Resolution is determined by specifying the upper and lower scale limit. Upper limit value of the range - Lower limit value of the range Resolution = Upper limit value of the scale - Lower limit value of the scale Example: when the range is 1 to 5 V...
  • Page 52 •Analogue I/O unit parameters (1) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. The power supply short Generates error Enable Generates an error. ○ circuit per unit when the detection for short circuit of the ○...
  • Page 53 •Analogue I/O unit parameters (2) Parameter Parameter setting Default [H.T. display] Definition Item Content setting [GSDML display] H.T. User’s set Generates error  2 value lower Enable Generates an error. per channel when limit error the input or output ○ ○...
  • Page 54 Table. Settable range for user set upper or lower limit and Fault Value User set output value Fault Value Settable range Range Settable range Lower limit Upper limit 0..10 V 0.00 to +10.45 V +0.05 to +10.50 V 0.00 to +10.50 V 0..5 V 0.00 to +5.22 V +0.03 to +5.25 V...
  • Page 55 •Output value during communication error (Fault Value) Refer to the tables below for setting the Fault value via PLC. •Set as a decimal number. •Conversion value varies depending on the assigned analogue data format and the analogue output range. (1)Offset binary data format •Range: 0 to 10 V, 0 to 5 V, 0 to 20 mA •Range: 1 to 5 V, 4 to 20 mA Settable value...
  • Page 56 (2)Signed binary data format & 2's complement data format •Range: 0 to 10 V, 0 to 5 V, 0 to 20 mA •Range: 1 to 5 V, 4 to 20 mA Settable value Settable value Output signal range Output signal range by PLC by PLC (0 to b)

  • Page 57: Hardware Configuration

    Hardware Configuration ■GSDML file and icons A GSDML file is required to configure the EX600 with the PLC. At the same time, a special icon is required to display the icon for EX600 in the software of the PLC. The GSDML and icon files can be downloaded from the following URL. •URL：http://www.smcworld.com •GSDML file: GSDML-V2.3-SMC-EX600-.xml •Icon file: GSDML-0083-0008-EX600_N.bmp...
  • Page 58 ■Connection to SIEMENS PLC S7 How to connect the EX600 series to SIEMENS PLC is explained below. Refer to the Operation Manual of the STEP7™ for the detailed operation. : The drawing below shows the SIEMENS software, STEP7™ V5.5. •GSDML file installation (1)Open [HW Config] screen.
  • Page 59 •Device Name assignment (1)Connect the EX600 system to the PLC. (2)Select [PLC] → [Ethernet] → [Edit Ethernet Node] from the menu bar of [HW Config]. (3)[Edit Ethernet Node] screen will be displayed. Press the [Browse] button. (4)[Browse Network] screen will be displayed. The list of equipment in the same network will be displayed. Select SI unit MAC address for assigning Device Name.
  • Page 60 (6)[Edit Ethernet Node] will be displayed with SI unit MAC address. Enter [Device name]. (7)Press the [Assign Name] button. -59- No.EX※※-OMQ0016...
  • Page 61 •Addition of device (1)Drag EX600-SPN# from [HW Config] screen [Hardware Catalog] window, and drop it into the [PROFINET-IO-System] line. (2)The EX600 icon will be added to the line. Double-click the EX600 icon, or place the cursor on the icon and right-click it to select [Object Properties ---]. (3)The Module Properties screen is displayed.
  • Page 62 •Addition of a unit (1)Click the EX600-SPN# icon on the [HW Config]. (2)Empty slots in the EX600-SPN# will be displayed in the [Configuration table] window. (3)Select the unit whose unit no. is 0, which is actually connected next to the end plate, from the [Hardware Catalogue] window, and drag and drop it to the slot1 of the [Configuration table] window.
  • Page 63 ■Setting of parameters •Setting of system parameters (1)Click the EX600-SPN# icon in the [HW Config] screen, and double-click the unit that needs a change in the parameters. [Properties] screen will be displayed. (2)Select the [Parameters] tab. (3)A Settable parameters list will be displayed. Click the [Value] of the parameter to change the value. (4)Press the [OK] button to download the configuration data to the PLC.
  • Page 64 •Fast Start Up (FSU) setup The EX600 supports the FSU function. To enable the FSU function, it is necessary to change the FSU setting of the connected PLC. PLC set up (1)The [Properties] screen will be displayed by double-clicking the PLC PROFINET port in the [HW Config] screen, which is connected to the EX600.
  • Page 65 EX600 setup (1)Click the EX600-SPN# icon in the [HW Config] screen. (2)The [Properties] screen will be displayed by double-clicking the [Interface] of the [Configuration table] window [Slot X1]. (3)Tick the box for [Prioritized startup] in the [General] tab. (4)Press the [OK] button. (5)The [Properties] screen will be displayed by double-clicking the Slot1 P1 or P2 (communication port using the FSU function) in the [HW Config] screen.
  • Page 66 I/O Map The table below shows the input/ output byte number which is occupied by each unit of the EX600 series. Occupied byte Unit Unit part number Input Output EX600-SPN (32 outputs) SI unit EX600-SPN (32 outputs diagnostic) EX600-DX B...
  • Page 67 Diagnostic ■Diagnostics assignment to input map 4 bytes of diagnostic information can be assigned to the input by selecting "EX600-SPN# (32 coils, Status)" when adding the SI unit in hardware configuration. •Diagnostics map Byte No. Diagnostics name Diagnostics type Byte 0 System diagnostic status 0 System diagnostic Byte 1...
  • Page 68 •System diagnostic status0 Byte 0 Bit No. Content 1: The analogue input or output value has fallen below the user’s set value. 1: The analogue input or output value has exceeded the user’s set value. 1: The analogue input value has fallen below the set range. 1: The analogue input value has exceeded the set range.
  • Page 69 •Unit diagnostic status 0 Byte 2 Bit No. Content 1: There is an error in unit 0. 1: There is an error in unit 1. 1: There is an error in unit 2. 1: There is an error in unit 3. 1: There is an error in unit 4.
  • Page 70 •Channel diagnostic information The drawing below shows the procedure for on-line diagnostics using the Siemens STEP7 PLC. (1)Press the button in the [HW Config] screen to change from OFFLINE to ONLINE. -69- No.EX※※-OMQ0016...
  • Page 71 (2)Double-click the unit to check the diagnostics data in the [Configuration table]. (3)The [Module Information] window will be displayed. Click the [IO Device Diagnostics] tab. (4)[Channel-specific diagnostics] information can be monitored. -70- No.EX※※-OMQ0016...
  • Page 72 Accessories For the selection of accessories, refer to the catalog. (1)Valve plate EX600-ZMV1 Enclosed parts: Round head screw (M4 x 6), 2 pcs. Round head screw (M3 x 8), 4 pcs. EX600-ZMV2 (Specified for SY series) Enclosed parts: Round head screw (M4 x 6), 2 pcs. Round head screw (M3 x 8), 4 pcs.
  • Page 73 (4)Seal cap (10 pcs.) EX9-AWES…for M8 EX9-AWTS…for M12 (5)Marker (1 sheet, 88 pcs.) EX600-ZT1 (6)Y Junction connector PCA-1557785 2 x M12 (3 pin) – M12 (5 pin) (7)Assembled type connector PCA-1446553 for PROFINET communication, M12 (4 pin) Plug, D code PCA-1578078 for power supply, 7/8 inch, Plug, Cable O.D.
  • Page 74 Revision history Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2013 SMC Corporation All Rights Reserved No.EX※※-OMQ0016...

This manual is also suitable for:

Ex600-spn seriesEx600-ed seriesEx600-ed2 seriesEx600-ed3 seriesEx600-spn1Ex600-spn2
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