Installing The Generator - Yamaha TMAX XP530E-A 2017 Service Manual

EAS30872

INSTALLING THE GENERATOR

1. Install:
• Woodruff key
• Generator rotor "1"
• Spacer "2"
• Generator rotor nut "3"
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly sealed in the key-
way of the crankshaft.
• Lubricate the generator rotor nut seats and
threads with engine oil.
3
2. Tighten:
• Generator rotor nut "1"
Generator rotor nut (1st)
65 N·m (6.5 kgf·m, 48 lb·ft)
TIP
• While holding the generator rotor "2" with the
sheave holder "3", tighten the generator rotor
nut.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
GENERATOR AND STARTER CLUTCH
New
1
2
2
1
Generator rotor nut (2nd)
Specified angle 120
TIP
• When tightening the generator rotor nut, be
sure to use a beam type torque wrench.
• Tighten the nut until it is at the specified angle.
3. Apply:
• Sealant
(onto the crankshaft position sensor/stator
lead grommet)
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
4. Install:
• Generator cover
Generator cover bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
5-49
3