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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XP500Y LIT-11626-22-08 4B5-28199-10...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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INTRODUCTION EAU10092 Congratulations on your purchase of the Yamaha XP500Y. This model is the result of Yamaha’s vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made Yamaha a leader in these fields.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Sidestand ........4-18 Checking the engine idling LABELS ..........1-1 Ignition circuit cut-off system ..4-19 speed ......... 7-19 Checking the throttle cable free SAFETY INFORMATION ....2-1 FOR YOUR SAFETY – play ..........7-19 Further safe-riding points ....2-5 PRE-OPERATION CHECKS ....
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STORAGE ...........8-1 Matte color caution ......8-1 Care ..........8-1 Storage ..........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION....10-1 Identification numbers ....10-1 Scooter noise regulation ....10-3 Maintenance record .......10-4 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .......10-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ........10-8...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 5, 6...
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LOCATION OF IMPORTANT LABELS 7, 8 WARNING AVERTISSEMENT 4B5-21686-00 5RU-24877-A0 3LD-24877-A0...
SAFETY INFORMATION EAU10263 time you use the vehicle to make sure it motorist’s blind spot. is in safe operating condition. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in...
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SAFETY INFORMATION ed by road and traffic conditions. accidents are the result of head inju- monoxide, a deadly gas. Breathing car- Always signal before turning or ries. The use of a safety helmet is the bon monoxide can cause headaches, changing lanes.
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Yamaha accessories, which are avail- Loading sible and make sure to distribute able only from a Yamaha dealer, have Adding accessories or cargo to your the weight as evenly as possible been designed, tested, and approved...
SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may scooter were designed to match the of the vehicle’s design or operation...
SAFETY INFORMATION EAU10371 and ankle so they do not flap), and Further safe-riding points a bright colored jacket. Be sure to signal clearly when Do not carry too much luggage on making turns. the scooter. An overloaded scoot- Braking can be extremely difficult er is unstable.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 sidestand is moved down. To unlock the steering Main switch/steering lock Push the key in, and then turn it to “OFF” while still pushing it. EAU10661 All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF”...
“ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit. 1. Speedometer 1. Turn signal indicator lights “...
INSTRUMENT AND CONTROL FUNCTIONS EAU44981 completely. EAU12182 Fuel gauge Coolant temperature gauge 1. Fuel gauge 1. Coolant temperature gauge 2. Red zone 2. Red zone The fuel gauge indicates the amount of With the key in the “ON” position, the fuel in the fuel tank.
INSTRUMENT AND CONTROL FUNCTIONS EAU45970 ECA10021 Multi-function display NOTICE EWA12312 Do not continue to operate the en- WARNING gine if it is overheating. Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
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INSTRUMENT AND CONTROL FUNCTIONS an odometer (which shows the to- circuits. Odometer and tripmeter modes tal distance traveled) two tripmeters (which show the Tachometer distance traveled since they were The tachometer allows the rider to last set to zero) monitor the engine speed and keep it a fuel reserve tripmeter (which within the ideal power range.
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INSTRUMENT AND CONTROL FUNCTIONS Trip → V-BELT Trip → Odo Oil change indicator “OIL” 1. V-belt replacement tripmeter 1. Fuel reserve tripmeter 1. Oil change indicator “OIL” Pushing the “SELECT” button switches the display between the odometer To reset a tripmeter, select it by push- This indicator flashes at the initial 1000 mode and the tripmeter modes in the ing the “SELECT”...
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2. If the V-belt replacement indicator This indicator flashes every 20000 km 3. If the oil change indicator does not does not come on, have a Yamaha (12500 mi) when the V-belt needs to be come on, have a Yamaha dealer dealer check the electrical circuit.
If the display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. ECA11590 NOTICE 1. Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU44910 setting on the adjusting dial is aligned Front brake lever Horn switch “ ” with the “ ” mark on the front brake le- Press this switch to sound the horn. ver. EAU12660 Engine stop switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU44921 setting on the adjusting dial is aligned EAU12962 Rear brake lever Rear brake lock lever with the “ ” mark on the rear brake le- ver. 1. Rear brake lever 1. Rear brake lock lever 2.
INSTRUMENT AND CONTROL FUNCTIONS rear brake lock lever is applied. EAU13175 Fuel tank cap To provide secure locking of the rear wheel, apply the rear brake le- To remove the fuel tank cap ver first before moving the rear 1. Open the lid by pulling the lever up. brake lock lever to the left.
INSTRUMENT AND CONTROL FUNCTIONS move it. EAU13212 Fuel 3. Close the lid. Make sure there is sufficient gasoline in EWA11261 WARNING the tank. EWA10881 Make sure that the fuel tank cap is WARNING properly installed and locked in Gasoline and gasoline vapors are place before riding the scooter.
Do not allow the engine to idle as well as to the exhaust system. more than a few minutes. Long Your Yamaha engine has been de- idling can cause a build-up of signed to use premium unleaded gaso- heat.
INSTRUMENT AND CONTROL FUNCTIONS pairable damage to the catalytic EAU13932 Seat converter. To open the seat 1. Place the scooter on the center- stand. 2. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”. To close the seat 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14270 EAU14341 Adjusting the rider backrest Helmet holder The rider backrest can be adjusted to the three different positions shown. 1. Rider backrest 2. Bolt 1. Helmet holder 3. Slide the backrest forward or back- The helmet holder is located under the ward to the desired position.
INSTRUMENT AND CONTROL FUNCTIONS holder, since the helmet may hit EAU44993 Storage compartments objects, causing loss of control and possibly an accident. [EWA10161] Front storage compartments A and To release the helmet from the hel- To open a front storage compartment, met holder slide the lever up, and then pull on the Open the seat, remove the helmet...
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INSTRUMENT AND CONTROL FUNCTIONS compartment may get wet while the cause of their size or shape. scooter is being washed, wrap any Do not leave your scooter unat- articles stored in the compartment tended with the seat open. in a plastic bag. Do not keep any- EWA11241 thing valuable or breakable in the WARNING...
Yamaha’s ignition circuit cut-off riding. system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-18...
INSTRUMENT AND CONTROL FUNCTIONS EAU45051 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions. It prevents starting when the side- stand is up, but neither brake is ap- plied.
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With the engine turned off: WARNING 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Make sure that operation is smooth. Check cable free play. Throttle grip 7-19, 7-25 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 4-18 If system is not working correctly, have Yamaha dealer check vehicle.
OPERATION AND IMPORTANT RIDING POINTS 2. Close the throttle completely. EAU45091 EAU16780 Starting off Acceleration and deceleration 3. Start the engine by pushing the 1. While pulling the rear brake lever start switch while applying the front with your left hand and holding the or rear brake.
OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16841 Braking Engine break-in EWA10300 There is never a more important period WARNING in the life of your engine than the period Avoid braking hard or suddenly between 0 and 1600 km (1000 mi). For (especially when leaning over to this reason, you should read the follow- one side), otherwise the scooter...
Yamaha dealer check the vehi- Do not park on a slope or on soft cle. ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
5 * Fuel injection speed and synchronization. Check control system for dam- Evaporative emis- √ age. sion control system Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months Check bearing assemblies for...
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Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU38260 The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 2. Remove the upper left and right Removing and installing side of the panel by pulling them panels upward, and then pull the panel The panels shown need to be removed downward as shown. to perform some of the maintenance jobs described in this chapter.
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PERIODIC MAINTENANCE AND ADJUSTMENT Panel B To remove the panel 1. Remove panel A. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 1. Screw 1. Screw 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT 1. Screw 1. Screw 1. Screw 2. Panel D To install the panel To install the panel To install the panel Place the panel in the original position, Place the panel in the original position, 1. Place the panel in the original po- and then install the screws.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9 ft·lbf)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU36110 EAU1985A Canister Engine oil and oil filter The engine oil should be between the cartridge minimum and maximum level marks. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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PERIODIC MAINTENANCE AND ADJUSTMENT several minutes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1.
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ECA11620 17 Nm (1.7 m·kgf, 12.3 ft·lbf) An oil filter wrench is available at a NOTICE Yamaha dealer. In order to prevent clutch slip- 9. Install the engine oil drain bolt, and page (since the engine oil also then tighten it to the specified 7.
PERIODIC MAINTENANCE AND ADJUSTMENT periodic oil change to be indicated at EAU19996 Chain drive oil the correct time. 1. “CD” specification 2. “ENERGY CONSERVING II” 1. Chain drive oil filler cap 11. Start the engine, and then let it idle 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT torque. 11. Install the panel. Tightening torque: Chain drive oil drain bolt: 20 Nm (2.0 m·kgf, 14.5 ft·lbf) 6. Refill with the specified amount of the recommended oil. Recommended chain drive oil: See page 9-1. Oil quantity: 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 er by removing the screw. Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU42832 To check the coolant level 1.
Yamaha dealer check the anti- chart. Replace the air filter element freeze content of the coolant as more frequently if you are riding in un- soon as possible, otherwise the usually wet or dusty areas.
To prevent this checked and, if necessary, adjusted by from occurring, the valve clearance a Yamaha dealer at the intervals spec- must be adjusted by a Yamaha dealer ified in the periodic maintenance and at the intervals specified in the periodic lubrication chart.
It is dangerous to ride with a ed wheel parts replacement should The wheel should be balanced worn-out tire. When a tire tread be left to a Yamaha Service Techni- whenever either the tire or wheel begins to show crosswise lines, cian.
Front and rear brake lever free Adjusting the rear brake lock brake lever ends. If there is free play, play lever cable have a Yamaha dealer inspect the brake system. Front EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
EAU22390 point that the wear indicator almost Checking the front and rear cable length, turn the adjusting nut in touches the brake disc, have a Yamaha brake pads direction (b). dealer replace the brake pads as a set. The front and rear brake pads must be...
PERIODIC MAINTENANCE AND ADJUSTMENT stalling the bolts, then tightening EAU22580 enter the brake system, possibly caus- Checking the brake fluid level them to the specified torque. ing it to become ineffective. Before riding, check that the brake fluid Tightening torque: Front brake is above the minimum level mark and Brake caliper bolt:...
EAU23111 Changing the brake fluid Checking and lubricating the lower the boiling point of the fluid Have a Yamaha dealer change the throttle grip and cable and may result in vapor lock. brake fluid at the intervals specified in Brake fluid may deteriorate paint-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23172 tenance and lubrication chart. EAU23213 Lubricating the front and rear Checking and lubricating the Recommended lubricant: brake levers centerstand and sidestand Silicone grease Front brake lever Rear brake lever The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- The pivoting points of the front and rear...
2. Hold the lower ends of the front by removing the quick fasteners. fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 1. Quick fastener 2. Rubber cover...
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ECA10630 To charge the battery NOTICE away from the battery and pro- Have a Yamaha dealer charge the bat- Always keep battery vide sufficient ventilation when tery as soon as possible if it seems to charged.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU45044 rating than recommended to Replacing the fuses avoid causing extensive dam- The main fuse and the fuse box, which age to the electrical system and contains the fuses for the individual cir- possibly a fire. [EWA15131] cuits, are located under panel B.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Do not touch the glass part of the bulb. 1. Headlight bulb holder 2.
If the tail/brake light does not come on, light bulb bulb holder. have a Yamaha dealer check its electri- 4. Install the headlight bulb cover, 1. Remove the front turn signal light cal circuit or replace the bulb.
Rear turn signal light bulb Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the screws.
However, should your scooter re- 3. Remove the burnt out bulb by pull- quire any repair, take it to a Yamaha ing it out. dealer, whose skilled technicians have 4. Insert a new bulb into the socket.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Be Rust and corrosion can develop even if ECA10781 NOTICE sure to consult a Yamaha dealer for high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel fore cleaning the vehicle.
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SCOOTER CARE AND STORAGE cleaning products, solvent or After normal use on all metal, including chrome- and thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild nickel-plated, surfaces to prevent movers or inhibitors, brake flu- detergent, and a soft, clean sponge, corrosion.
2. Fill up the fuel tank and add fuel [EWA10951] 4. Lubricate all control cables and the Consult a Yamaha dealer for advice on stabilizer (if available) to prevent pivoting points of all levers and what products to use.
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SCOOTER CARE AND STORAGE pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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The model label is affixed to the inside of the rear storage compartment. (See page 4-16.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer. 10-2...
CONSUMER INFORMATION EAU26580 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-5...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Fuel tank cap........... 4-11 Fuses, replacing ........7-30 Acceleration and deceleration ....6-2 Rear brake lock lever ......4-10 Air filter element, replacing ......7-18 Rear brake lock lever cable, adjusting ..7-22 Handlebar switches ........4-8 Rear view mirrors ........4-18 Headlight bulb, replacing......
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