Checking The Clutch Springs; Checking The Clutch Housing; Checking The Clutch Boss; Checking The Pressure Plate And Thrust Plate - Yamaha TMAX XP530E-A 2017 Service Manual

Out of specification  Replace the clutch
spring plate.
Clutch spring plate height
4.70 mm (0.19 in)
Minimum height
4.40 mm (0.17 in)
EAS30351

CHECKING THE CLUTCH SPRINGS

The following procedure applies to all of the
clutch springs.
1. Check:
• Clutch spring
Damage  Replace the clutch springs as a
set.
2. Measure:
• Clutch spring free length
Out of specification  Replace the clutch
springs as a set.
Clutch spring free length
31.90 mm (1.26 in)
Limit
24.80 mm (0.98 in)
EAS30352

CHECKING THE CLUTCH HOUSING

1. Check:
• Clutch housing dogs
Damage/pitting/wear  Deburr the clutch
housing dogs or replace the clutch housing.
TIP
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
EAS30353

CHECKING THE CLUTCH BOSS

1. Check:
• Clutch boss splines
Damage/pitting/wear  Replace the clutch
a
boss.
TIP
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS31443
CHECKING THE PRESSURE PLATE AND
THRUST PLATE
1. Check:
• Pressure plate "1"
• Thrust plate "2"
Cracks/damage  Replace.
EAS31444

ASSEMBLING THE CLUTCH

1. Install:
• Clutch boss
• Primary drive gear
5-56
CLUTCH