3. Install:
• Throttle grip "1"
• Throttle cables
• Handlebar switch (right) "2"
• Grip end
Handlebar switch screw (right)
3.5 N·m (0.35 kgf·m, 2.6 lb·ft)
Grip end
26 N·m (2.6 kgf·m, 19 lb·ft)
TIP
• Align the projection "a" on the handlebar switch
(right) with the hole "b" in the handlebar.
• There should be 1–3 mm (0.04–0.12 in) of
clearance "c" between the throttle grip and the
grip end.
• Apply lithium-soap-based grease to the mov-
ing parts of the grip warmer lead "3" and the in-
side of the handlebar switch (shaded area "d"
in the illustration). (for XP530D-A)
b
a
3
d
4. Install:
• Front brake master cylinder assembly
1
2
c
Refer to "INSTALLING THE FRONT BRAKE
MASTER CYLINDER" on page 4-50.
5. Install:
• Handlebar switch holder
• Handlebar switch (left)
Handlebar switch holder screw
3.5 N·m (0.35 kgf·m, 2.6 lb·ft)
Handlebar switch screw (left)
1.8 N·m (0.18 kgf·m, 1.3 lb·ft)
TIP
Align the projection "a" on the handlebar switch
(left) with the hole "b" in the handlebar.
6. Lubricate:
• Rear brake lock cable
(to cable end)
Recommended lubricant
YAMAHA GREASE "F"
7. Connect:
• Rear brake lock cable
(to rear brake lock lever)
TIP
Rotate the lever to the position "a", and then in-
stall the rear brake lock cable.
8. Install:
• Rear brake master cylinder assembly
Refer to "INSTALLING THE REAR BRAKE
MASTER CYLINDER" on page 4-65.
4-84
HANDLEBAR
b
a
a