Yamaha TMAX XP530E-A 2017 Service Manual page 196

2. Check:
• Front brake discs
Refer to "CHECKING THE FRONT BRAKE
DISCS" on page 4-45.
3. Lubricate:
• Oil seal lips
Recommended lubricant
Lithium-soap-based grease
4. Install:
• Collar
• Front wheel
• Front wheel axle
• Front wheel axle bolt
TIP
Apply lithium soap-based grease onto the mat-
ing surface of the front wheel axle bolt.
5. Tighten:
• Front wheel axle
• Front wheel axle pinch bolt
Front wheel axle
91 N·m (9.1 kgf·m, 67 lb·ft)
Front wheel axle pinch bolt
21 N·m (2.1 kgf·m, 15 lb·ft)
ECA19760
NOTICE
Before tightening the wheel axle, push down
hard on the handlebars several times and
check if the front fork rebounds smoothly.
TIP
First, tighten the wheel axle, then the wheel axle
pinch bolt.
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a. Insert the front wheel axle from the right side,
temporarily install the front wheel axle bolt "1"
from the left side, and then tighten the front
wheel axle to 91 N·m (9.1 kgf·m, 67 lb·ft).
b. Temporarily install the pinch bolts "2" and "3",
and then tighten the pinch bolts to 21 N·m
(2.1 kgf·m, 15 lb·ft) in the order of pinch bolt
"3"  pinch bolt "2"  pinch bolt "3".
c. Temporarily install the pinch bolts "4" and "5",
and then tighten the pinch bolts to 21 N·m
(2.1 kgf·m, 15 lb·ft) in the order of pinch bolt
"5"  pinch bolt "4"  pinch bolt "5".
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6. Install:
• Front wheel sensor
Front wheel sensor bolt
7 N·m (0.7 kgf·m, 5.2 lb·ft)
ECA21020
NOTICE
Make sure there are no foreign materials in
the front wheel sensor rotor and front wheel
sensor. Foreign materials cause damage to
the front wheel sensor rotor and front wheel
sensor.
TIP
• When installing the front wheel sensor, check
the front wheel sensor lead for twists.
• To route the front wheel sensor lead, refer to
"CABLE ROUTING" on page 2-31.
7. Measure:
• Distance "a"
(between the wheel sensor rotor "1" and front
wheel sensor "2")
Out of specification  Check the wheel bear-
ing for looseness, and the front wheel sensor
and sensor rotor installation conditions
(warpage caused by overtorque, wrong in-
stallation direction, rotor decentering, LOC-
TITE® on the mounting surface of the rotor,
deformation caused by an impact during ser-
vice and caught foreign materials). If there is
any defective part, repair or replace the de-
fective part.
4-29
FRONT WHEEL
1
3 2