Related Manuals for Promag CUOCICREMA Series
Summary of Contents for Promag CUOCICREMA Series
- Page 1 PROMAG le macchine per il gelato USE AND MAINTENANCE INSTRUCTION MANUAL: "CUOCICREMA" MACHINE STARCREM 30/1 INV STARCREM 60/1 INV with R404A USER INSTRUCTIONS STARCREM 30/1 INV STARCREM 60/1 INV...
- Page 2 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV The technical data for each machine model is shown in the enclosed tables and on the data plate located on the rear side of the machine. This data is used as a reference when performing inspections or checks.
- Page 3 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV INSTRUCTIONS FOR USER pag. 7/60 INSTRUCTIONS FOR TECHNICIAN-INSTALLER pag. 61/76 SPARE PARTS pag. 77/89 USER INSTRUCTIONS...
- Page 4 Keep children away from the machine; maintenance personnel. they should not be allowed to play with it. PROMAG reserves the right to make any and all Any attempt to modify this machine will not only modifications reemed necessary in order to keep...
- Page 5 2) The company PROMAG hereby declares under its own sole responsibility, through the signature of its product safety manager, that the machine: 3) La société PROMAG, parla signature de son délégué à fa sécurité du produit, déclare sous sa propre et exclusive responsabilité que la machine: 4) Die Firma PROMAG erklärt unter ihrer ausschließlichen Verantwortung mit der Unterschrift ihres Beauftragten für die Produkt-...
- Page 6 (Such operations must only be performed by a qualified technician) For all necessary repair work always contact one of PROMAG's assigned maintenance firms. If any of the operating, cleaning or maintenance instructions given in this manual are not carefully followed, and an accident occurs, PROMAG cannot be held responsible.
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Page 7: Table Of Contents
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV INSTRUCTIONS FOR THE USER AND THE TECHNICIAN-INSTALLER Environmental conditions page Machine description page Number of users and type of work page Productive cycle page Operating modes page Precautions page Safety devices page... -
Page 8: Environmental Conditions
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 1 - ENVIRONMENTAL CONDITIONS The machine must not be kept in a room where the temperature can drop below 0° C. The machine is not designed for installation in atmospheres where there is a risk of explosion. -
Page 9: A 2 Machine Description
A control panel, facing inwards, is located on the upper whereby heating is carried out with "bain-marie" method, front side of the machine, where an electronic card a particular characteristic of Promag. may be found. The low speed and high speed mixer shafts are Control buttons are accessible on control panel. -
Page 10: A 3 Number Of Users And Type Of Work
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 3 - NUMBER OF USERS AND TYPE OF WORK The machine is designed to be used by one operator only, in charge of loading product to be processed, setting productive cycle and subsequent recovery of product through cock. -
Page 11: A 6 Precautions
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 6 - PRECAUTIONS Danger points The machine has certain danger points and areas where accidents may occur if the following precautions are not observed. - It is forbidden and very dangerous to approach machine cylinder when same is turned on or in motion. -
Page 12: A 7 Safety Devices
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 7 - SAFETY DEVICES A 7.2 A 7.1 Three magnetic microswitches are mounted onto the There is a machine stop button (7) located on the STARCREM machines (19) (20) (21). control panel at the front of the machine which, when pressed, stops any machine operation. - Page 13 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 7.5 The STARCREM machines also have a safety device to block the motor bearings (22). The purpose of this is to prevent motor bearings falling onto cylinder plane, should the latter be lifted for either cleaning of mixer shafts or for any other reason.
- Page 14 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV Motor bearing left A. 7.5c shoulder Motor bearing entirely upturned: motor bearing has been completely lifted, therefore now in vertical position. Only in this position will the blocking Blocking pip security device be activated, causing the block pip to protrude.
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Page 15: A 8 Machine Use
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 8 - MACHINE USE Use according to norms. STARCREM machines are expressly designed to cook cream, being multifunctional and only destined for pastry products (cream cooking), ice cream making (preparation and/or pasteurization of ice cream mixes), maintenance and/or maturing of ice cream mixes. -
Page 16: A 9 Description Of External Components
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (front view) 39) Motor bearing 35) Rear half-lid 34) Front half-lid 38) Motor casing 40) Hinge 42) Small shower 41) Closing handwheel 36) Control panel... - Page 17 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (Control panel ) 16) Manual start-up led for low 15) ON-OFF low speed motor led speed intermittent motor 14) Start-up led for cooling and maintenance cycle...
- Page 18 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 9 - DESCRIPTION OF EXTERNAL COMPONENTS PRODUCT OUTLET COCK Cock security lock Piston guide rod Setscrew Bush Piston bearing Outlet lock for liquid mixes Knob Piston rod OR Seal Cylinder Outlet for dense mixes...
- Page 19 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (rear view) 25) Electric cable for high speed mixer motor 27) Wall ON/OFF switch 26) Electric cable for low speed mixer motor 29) Air extraction fan...
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Page 20: A 10 Correct Use Of Product Dispensing Cock
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 10 - CORRECT USE OF PRODUCT DISPENSING COCK In order to use the product dispensing cock correctly, the following must be carried out: begin productive cycle after having carried out cleaning operations indicated in specific paragraph. - Page 21 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 10.4 Extraction of liquid mix A - Once the cock is closed, pull the lock upwards to discharge liquid mixes. B - Place the cock safety lock in vertical position. C - Pull piston group in perpendicular direction with respect to outlet, until lock for liquid mix outlet rests against the setscrew.
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Page 22: A 11 Scraping Blades
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 11 - SCRAPING BLADES A 11.1 The slow speed beater shaft is provided with two blades made of teflon, which function is to scrape the tank wall and at the same time to stir the product. -
Page 23: A 12 Description Of Internal Components
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV Informative notes for user, but strictly concerning technician-installer A 12 DESCRIPTION OF INTERNAL COMPONENTS STARCREM 30 - 60 Electric box Security valve Cylinder Dehydrator filter Humidity indicator Thermostatic valve Electrovalve Water discharge filter... -
Page 24: Dangerous Points On The Machine
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 13 - DANGEROUS POINTS ON THE MACHINE Definition of dangerous areas with relative warning modalities; general description of protection measures adopted. A 13.4) Dangerous electric voltage - General electric panel. - Motor compressor. - Page 25 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 14 - DANGEROUS POINTS ON MACHINE with motor bearings in vertical position and during opening Magnetic microswitch ATTENTION: In order to lift motor bearing bracket, grip onto Magnetic Magnetic low speed mixer shaft.
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Page 26: A 15 Protection Measures For Dangerous Machine Areas
Above casing is fixed with screws. machine operations, stopping rotation motion of same. Casing (fixed with screws) may only be removed by qualified personnel and authorized by Promag. A 15.4 During cleaning phase of two shafts, the motor bearing A 15.2 is lifted in vertical position. -
Page 27: A 17 Recommendations On Prevention Measures To Be Adopted
In this case, the motor bearing would fall on the cylinder plane, hitting any object in its way, causing personnel, authorized by Promag), it is possible that crushing, cutting and entangling between itself and the technician needs access to control panel, motor edge of the cylinder, in addition to cylinder plane. - Page 28 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV Assure that machine is perfectly grounded, as foreseen temperature of 100° C and wel l secured to the drai n col l e ctor. by safety regulations in force. It is necessary that this fundamental safety requisite is...
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Page 29: Installation/Use Of Machine
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 18 - INSTALLATION The cream cooking machine must be positioned so that rear part is at least 20 cm from wall or any object, thereby permitting free air circulation. Block the wheels with fitted brakes. It is... -
Page 30: A 21 Operation
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 21 - OPERATION A 21.1 STARCREM machines have been designed to satisfy customerís needs to the utmost, together with those of technician-installer/repairer. With above philosophy, the mix is processed and electronically controlled. - Page 31 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 21. 3 At this point, two possibilities exist: START-UP OF COOLING CYCLE - NIGHT PRESERVATION FOR CYCLES D -E -F Button 2. COOKING CYCLE START-UP Button 1 PROGRAM CHECK: button 12.
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Page 32: A 22 Program Check
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 22 - PROGRAM CHECK PROGRAM CHECK: A 22.1 O F F Display must be in OFF position. On the contrary, press button 10. A 22.2 Press button (12). Letter A will appear on display. -
Page 33: A 23 Inverter Manual Operation
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 23 - INVERTER MANUAL OPERATION A 23.1 Press the button (7) ON, the tank temperature and the °C selected program will be on display. A 23.2 Press the button (3) slow beating and the last digit on display will indicate the speed. -
Page 34: A 25 Cycle A Pastry Cream
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 24.3 While cooking, there are 3 steps in which we can change the speed, namely: - P0 - P1 - P2 Once at the 1st temperature set, where you may wish to change the speed, press the button RESET (9) and P0 will blink on the display;... - Page 35 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 25.3 Interval ON/OFF times of low speed mixer are 8A (OFF time low speed motor during intermittent phase) and 9A (ON time of low speed motor during intermittent phase). During the cooling phase to temperature 13A, it is possible to set a 5-second alarm signal.
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Page 36: A 26 Cycle B High Temperature Pasteurization For Ice Cream Mix
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 26 - CYCLE B High temperature pasteurization for ice cream mix A 26.1 Visualize cycle B (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. - Page 37 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 26.5 The last two digits of display start COUNT-DOWN of pause time in minutes. Once pause time has terminated, the pre-cooling phase begins. The electrovalve functions until final pre-cooling tem- perature 4B is reached (led 13 is off and led 14 is alight).
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Page 38: A 27 Cycle C Low Temperature Pasteurization For Ice Cream Mix
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 27 - CYCLE C low temperature pasteurization of ice cream mix A 27.1 Visualize cycle C on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. - Page 39 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 27.4 The last two digits of display start COUNT-DOWN of pause time in minutes. Once pause time has terminated, the pre-cooling phase begins. The electrovalve functions until final pre-cooling tem- perature 4B is reached (led 13 is off and led 14 is alight).
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Page 40: A 28 Cycle D Solidification Of Plain Chocolate
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 28 - CYCLE D Solidification of plain chocolate A 28.1 Visualize cycle D on display (see program check). Start-up cycle D by pressing button (1). Resistances will be activated in sequence. -
Page 41: A 29 Cycle G Bavarian Cream
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 29 - CYCLE G Bavarian cream A 29.1 Visualize cycle G on display (see program check). 15 17 Press button (1) (cooking cycle start-up button). Led (13) will come on. Electrovalve will load water for 1 minute. -
Page 42: A 30 Cycle H Fruit Jam
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 30 - CYCLE H Fruit jam A 30.1 Visualize cycle H on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. The electrovalve will load water for 1 minute. -
Page 43: A 31 Cycle I Cooling
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 31 - CYCLE I Cooling A 31.1 Visualize cycle I on display (see program check). Press button (2). Pre-cooling electrovalve starts up if temperature measured is over 14 I. Refrigeration compressor starts up if temperature measured is less than 5 I. -
Page 44: A 32 Cycle L Manual Cooking
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 32 - Cycle L Manual Cooking A 32.1 Visualize cycle L on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. Electrovalve will load water for 1 minute. -
Page 45: A 33 Cycle M - N Personalized
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 33 - CYCLE M-N Personalized A 33.1 Only parameters which user will insert during programming will vary, according to recipes. A 33.2 Visualize cycle M-N on display (see program check). Press button (1) (cooking cycle button). -
Page 46: Significance Of Programmable Parameters
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV USER INSTRUCTIONS... - Page 47 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV USER INSTRUCTIONS...
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Page 53: A 46 Stop Modes
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 46 - STOP MODES A 46.1 Stop device Operator has stop button (10) at disposal on control O F F panel to interrupt machine operation. On pressing button (10) the word OFF will appear on display and button functions will be deactivated. -
Page 54: A 48 Anomalies
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 48 - ANOMALIES IMPORTANT The STARCREM cream cookers are fitted with a self-control system, indicating eventual anomalies in machine operation; please find below wording which could appear on display, the eventual anomaly or cause and action to be undertaken to eliminate defect. -
Page 55: A 49 Operations To Be Performed After Use
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 49 - OPERATIONS TO BE PERFORMED AFTER USE A 49.1 A 49.7 OPERATIONS TO BE PERFORMED AFTER USE Unscrew high speed mixer shaft and wash carefully. Every day after use turn off the Cream cooking machine Should any difficulties exist in unscrewing, use a 27 and 17 by pressing button (10);... -
Page 56: A 50 Dismantling
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 50 - DISMANTLING If you decide to discontinue using the machine, follow the instructions given in the preface regarding the removal of the machine’s electrical and water connections. Do not leave the machine in any area where it can create a hazard. -
Page 57: A 51 Technical Characteristics
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 51- TECHNICAL CHARACTERISTICS STARCREM 30 STARCREM 60 TECHNICAL CHARACTERISTICS Tank capacity 30/60 Loading tank capacity (litres) 15/30 Connections to the electric web 200/50-60/3 380-400/50/3 380-400/50/3 220/60/3 2 kW x Electric resistances 2 kW x n°... -
Page 58: A 52 Dimensions
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 52 - DIMENSIONS DIMENSIONS Reference STARCREM 30 STARCREM 60 1390 1596 1348 1440 USER INSTRUCTIONS... - Page 59 PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV STARCREM with lifted motor assembly DIMENSIONS Reference STARCREM 30 STARCREM 60 1000 1010 1110 USER INSTRUCTIONS...
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Page 60: A 53 Programming Table Inverter Starcrem 30/1 Inv
PROMAG STARCREM 30/1 INV - STARCREM 60/1 INV A 53 - PROGRAMMING TABLE INVERTER STARCREM 30/1 INV Sequence DESCRIPTION SET VALUE Visualizes motor input (Pilot lighta Aon keyboard will light up) Reading value Selection frequency or Frequency set 60 Hz...