Promag STARMIX 60W Use And Maintenance Instruction Manual

Pasteurizer

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PROMAG
le macchine per il gelato
USE AND MAINTENANCE
INSTRUCTION MANUAL:
PASTEURIZER
STARMIX 60W
STARMIX E60W
STARMIX 60A
STARMIX E60A
STARMIX 120W
STARMIX E120W
USER INSTRUCTIONS
STARMIX 120W
STARMIX 60W
STARMIX E60W
STARMIX E120W

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  • Page 1 PROMAG le macchine per il gelato USE AND MAINTENANCE INSTRUCTION MANUAL: PASTEURIZER STARMIX 60W STARMIX E60W STARMIX 60A STARMIX E60A STARMIX 120W STARMIX E120W USER INSTRUCTIONS STARMIX 120W STARMIX 60W STARMIX E60W STARMIX E120W...
  • Page 2 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W The technical data for each machine model is shown in the enclosed tables and on the data plate located on the rear side of the machine. This data is used as a reference when performing inspections or checks.
  • Page 3 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W page 7 / 41 INSTRUCTIONS FOR USER page 43 / 60 INSTRUCTIONS FOR TECHNICIAN-INSTALLER page 61 / 64 ELECTRICAL DIAGRAMS SPARE PARTS page 65 / 73...
  • Page 4 Keep children away from the machine: maintenance personnel. they should not be allowed to play with it. PROMAG reserves the right to make any and all Any attempt to modify this machine will not modifications it deems necessary in order to keep...
  • Page 5 Copy of the conformity declaration found with the machine I) La ditta PROMAG, con la firma del suo delegato alla sicurezza del prodotto, dichiara sotto la propria esclusiva responsabilità che la macchina: 2) The company PROMAG hereby declares under its own sole responsibility, through the signature of its product safety mana- ger, that the machine: 3) La société...
  • Page 6 (Such operations must only be performed by a qualified technician) For all necessary repair work always contact one of PROMAG's assigned maintenance firms. If any of the operating, cleaning or maintenance instructions given in this manual are not carefully followed, and an accident occurs, PROMAG cannot be held responsible.
  • Page 7: Table Of Contents

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W INSTRUCTIONS FOR THE USER AND THE TECHNICIAN-INSTALLER Environmental conditions page Machine description page Number of users and type of work page Productive cycle page Operating modes page...
  • Page 8: A 1 Environmental Conditions

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 1 - ENVIRONMENTAL CONDITIONS The machine must not be kept in a room where the temperature can drop below 0° C. The machine is not designed for installation in atmospheres where there is a risk of explosion.
  • Page 9: A 2 Machine Description

    ìbain-marieî method, a particular characteristic of Promag. A manual tap controlling the washing shower is situated on the upper left-hand corner of the front The mixer and emulsioner shafts are immersed in the side of the machine.
  • Page 10: A 3 Number Of Users And Type Of Work

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 3 - NUMBER OF USERS AND TYPE OF WORK The machine is designed to be used by one operator only, in charge of loading product to be pasteurized, setting productive cycle and subsequent recovery of product.
  • Page 11: A 7 Safety Devices

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 7 - SAFETY DEVICES Magnetic microswitches A 7.1 Two magnetic microswitches (63) are mounted onto the STARMIX machines, located under the two half-lids closing the mix pasteurization cylinder. Their purpose is to block any machine operations should the front, rear or both half-lids be opened when the machine is in operation.
  • Page 12: A 8 Machine Use

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 8 - MACHINE USE Use according to norms. Only properly trained and qualified personnel may STARMIX machines have been expressly designed use, maintain or repair the machine.
  • Page 13 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (control panel) 22) Start-up button for cooling 16) Low pasteurization and maintenance cycle cycle start-up button 23) Button for reduction...
  • Page 14 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 9 - DESCRIPTION OF EXTERNAL COMPONENTS WATER CONDENSATION (rear view) 47) Emulsioner 37) Disconnecting motor wall switch electric cable Air extraction fan 46) Mixer motor electric cable...
  • Page 15: A 10 Correct Use Of Product Outlet Cock

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 10 - CORRECT USE OF PRODUCT DISPENSING COCK In order to use the product dispensing cock (9) correctly, the following must be carried out: begin productive cycle after having carried out cleaning operations indicated in specific paragraph.
  • Page 16: A 11 Description Of Internal Components

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W Informative notes for user, but strictly concerning technician-installer A 11 DESCRIPTION OF INTERNAL COMPONENTS A 11.1 DESCRIPTION OF INTERNAL STARMIX 60 COMPONENTS WITH WATER CONDENSATION 48) Cylinder...
  • Page 17: A 12 Dangerous Points

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 12 - DANGEROUS POINTS 12.5) A 12.1) Dangerous voltage Danger of entangling and dragging. - Main electric box - Cock outlet - Motor-driven compressor - Cylinder outlet with disassembled cock - Motors A 12.2)
  • Page 18: A 14 Protection Measures Against Dangerous Machine Areas

    Anyway, we put you off to the A15, for the remaining Casing (fixed with screws) may only be removed risks. by qualified personnel, and authorized by Promag. Manual access to cock outlet is very difficult and nevertheless only possible with a tool.
  • Page 19: A 15 Information On Other Risks

    Danger exists if, for imprudent cleaning operations with should nevertheless be carried out by qualified cleaning rods or similar and with the machine still in personnel, authorized by Promag). operation, one attempts access to cylinder through the cock or cylinder outlet.
  • Page 20: A 16 Recommendations On Prevention Measures

    This could cause squasing, cutting and entagling between the rear half-cover and personnel, authorized by Promag), it is possible that the edge of the tank, as well as the tank surface. technician needs access to control board, motor-driven...
  • Page 21 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W In case of breakdown and/or poor functioning of Do not permit machine to be used by children or machine, disconnect the main disconnecting device, inexperienced persons. abstaining from any attempt to repair or intervene directly, reverting only to professionally qualified and Machine must not be used by untrained personnel.
  • Page 22: A 17 Installation

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 17 - INSTALLATION The pasteurizer must be positioned so that rear part is at least 20 cm from walls or any object, thereby permitting free air circulation.
  • Page 23: A 19 Operation

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 19 - OPERATION A 19.1 Electronic logic STARMIX machines have been designed to satisfy customerís needs to the utmost, together with those of technician-installer/repairer. With above philosophy, the mix is processed under a constant electronic control.
  • Page 24: A 20 Program Parameters Check

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 20- PROGRAM PARAMETER CHECK (P) The machine has the possibility of personalizing a program, according to the needs of the user. In order to do so, read instructions regarding personalized cycle (P).
  • Page 25 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W Below this temperature the display visualizes the letter E intermittently, indicating that emulsioner is waiting for 40°C to be reached in order to start operating. Once this temperature has been obtained, the emulsioner will start up and E will stop flashing, remaining permanently illuminated.
  • Page 26: A 22 Low Pasteurization Cycle

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W At the set temperature C3, the refrigerating compressor goes towards maintenance tempera- ture, indicated by an acoustic signal at cycle end. On reaching this temperature, the maintenance phase begins.
  • Page 27 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W Once this temperature has been obtained, the emulsioner will start up and E will stop flashing, remaining with a fixed light. This means that emulsioner is now in operation, the mix having reached the threshold of 40°...
  • Page 28: A 23 Cooling Cycle

    The difference stands in the programmable parameter setting which in this case corresponds to needs of user, whilst in cycles A, B and C they are already set by PROMAG. Please remember that the fifteenth parameter Cl 00 should not be modified by user, but only programmed by technician/installer.
  • Page 29: A 25 Cold Mixing

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 25 - COLD MIXING 1 - Display in OFF position. 2 - Press button (28). Display will visualize temperature measured by product probe. 3 - At this point it is possible to amalgamate the product...
  • Page 30: A 26 Led Light-Up

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 26 - LED LIGHT UP Leds visualize state of progress of set cycle. First five leds refer to heating phase, and second five leds refer to cooling phase, for a total of ten leds.
  • Page 31: A 29 Programmable Parameters

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W USER INSTRUCTIONS...
  • Page 32: A 30 Stop Modes And Procedures

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 30 - STOP MODES A 30.1 Stop device On control panel operator has stop button (29) at disposal to interrupt machine operation. On pressing button (29) the word OFF will appear on display and button functions will be deactivated.
  • Page 33: A 31 Important

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 31 - IMPORTANT The STARMIX pasteurizers are fitted with a self-control system, indicating eventual anomalies in machine operation; please find below wording which could appear on display, the eventual anomaly or cause and corresponding remedy.
  • Page 34: A 32 Operations To Be Performed After Use

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 32 - OPERATIONS TO BE PERFORMED AFTER USE Turn off pasteurizer every day after use by pressing button (29); OFF will appear on display. Subsequently turn off at wall switch. (Only for STARMIX 120 model) Only now may cleaning operations safely begin.
  • Page 35 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W It should be remembered that for parts subject to other risks, cleaning operations should be carried out with the machine entirely disconnected and, more generally, operative operations on machine should be carried out in safety conditions.
  • Page 36: A 34 Products Recommended For Normal Maintenance

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 34 - PRODUCTS RECOMMENDED FOR NORMAL MAINTENANCE A 34.1 Sterilizing detergent solution for washing the parts in contact with foodstuffs. The recommended dose is: 2g of DETERSTOV for every litre of water.
  • Page 37 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W PRODUCT SAFETY SHEET PRODUCT NAME: LUBER-AL AEROSOL COMPOSITION INFORMATION ON CONTENTS: Made up of hydrogenated hydrocarbons of the pharmaceutical type in compliance with F.D.A. PROPELLANT: propane butane The chemical composition has been studied for use in the food-processing industry.
  • Page 38: A 35 Dismantling

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 35 - DISMANTLING If you decide to discontinue using the machine, follow the instructions given in the preface regarding the removal of the machine’s electrical and water connections.
  • Page 39: A 36 Technical Characteristics

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 36 - TECHNICAL CHARACTERISTICS STARMIX STARMIX TECHNICAL CHARACTERISTICS 60 (Water) Tank capacity (l) Loading capacity of the tank (l) 30/60 60/120 Connection to electric web V 380 - 400 / 3N ~ / 50 Hz...
  • Page 40: A 37 Dimensions

    PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W A 35 - DIMENSIONS STARMIX 60 -120 with water condensation DIMENSIONS Riference STARMIX 60 (Water) STARMIX 60 (Air) STARMIX 120 1520 1520 1580 1420 1420 1435 USER INSTRUCTIONS...
  • Page 41 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W DIMENSIONS Riference STARMIX 60 (Water) STARMIX 60 (Air) STARMIX 120 1000 1000 1000 1110 1110 1110 1390 1390 1395 USER INSTRUCTIONS...
  • Page 42 PROMAG STARMIX 60W - E60W - 60A - E60A - 120W - E120W USER INSTRUCTIONS...

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