Promag STARCREM 30 Evolution Use And Maintenance Instruction Manual
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Promag STARCREM 30 Evolution Use And Maintenance Instruction Manual

"cuocicrema" machine
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PROMAG
le macchine per il gelato
USE AND MAINTENANCE
INSTRUCTION MANUAL:
"CUOCICREMA" MACHINE
STARCREM 30 Evolution
STARCREM 60 Evolution
USER INSTRUCTIONS
STARCREM 30 Evolution
STARCREM 60 Evolution

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  • Page 1 PROMAG le macchine per il gelato USE AND MAINTENANCE INSTRUCTION MANUAL: "CUOCICREMA" MACHINE STARCREM 30 Evolution STARCREM 60 Evolution USER INSTRUCTIONS STARCREM 30 Evolution STARCREM 60 Evolution...
  • Page 2 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution The technical data for each machine model is shown in the enclosed tables and on the data plate located on the rear side of the machine. This data is used as a reference when performing inspections or checks.
  • Page 3 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution INSTRUCTIONS FOR USER pag. 7/60 INSTRUCTIONS FOR TECHNICIAN-INSTALLER pag. 61/76 SPARE PARTS pag. 77/89 USER INSTRUCTIONS...
  • Page 4 PROMAG reserves the right to make any and all Any attempt to modify this machine will not only modifications reemed necessary in order to keep...
  • Page 5 2) The company PROMAG hereby declares under its own sole responsibility, through the signature of its product safety manager, that the machine: 3) La société PROMAG, parla signature de son délégué à fa sécurité du produit, déclare sous sa propre et exclusive responsabilité que la machine: 4) Die Firma PROMAG erklärt unter ihrer ausschließlichen Verantwortung mit der Unterschrift ihres Beauftragten für die Produkt-...
  • Page 6 (Such operations must only be performed by a qualified technician) For all necessary repair work always contact one of PROMAG's assigned maintenance firms. If any of the operating, cleaning or maintenance instructions given in this manual are not carefully followed, and an accident occurs, PROMAG cannot be held responsible.

  • Page 7: Table Of Contents

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution INSTRUCTIONS FOR THE USER AND THE TECHNICIAN-INSTALLER Environmental conditions page Machine description page Number of users and type of work page Productive cycle page Operating modes page Precautions page Safety devices page...

  • Page 8: A 1 Environmental Conditions

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 1 - ENVIRONMENTAL CONDITIONS The machine must not be kept in a room where the temperature can drop below 0° C. The machine is not designed for installation in atmospheres where there is a risk of explosion.

  • Page 9: A 2 Machine Description

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 2 - MACHINE DESCRIPTION Significance of trade-mark names STARCREM 30 = 30 litres STARCREM 60 = 60 litres Function: MULTI F UNCTI O NAL MACHI N E TO BE USED EXCLUSI V ELY FOR PASTRY...

  • Page 10: A 3 Number Of Users And Type Of Work

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 3 - NUMBER OF USERS AND TYPE OF WORK The machine is designed to be used by one operator only, in charge of loading product to be processed, setting productive cycle and subsequent recovery of product through cock.

  • Page 11: A 6 Precautions

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 6 - PRECAUTIONS Danger points The machine has certain danger points and areas where accidents may occur if the following precautions are not observed. - It is forbidden and very dangerous to approach machine cylinder when same is turned on or in motion.

  • Page 12: A 7 Safety Devices

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 7 - SAFETY DEVICES A 7.2 A 7.1 There is a machine stop button (7) located on the Three magnetic microswitches are mounted onto the control panel at the front of the machine which, when STARCREM machines (19) (20) (21).
  • Page 13 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 7.5 The STARCREM machines also have a safety device to block the motor bearings (22). The purpose of this is to prevent motor bearings falling onto cylinder plane, should the latter be lifted for either cleaning of mixer shafts or for any other reason.
  • Page 14 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution Motor bearing left A. 7.5c shoulder Motor bearing entirely upturned: motor bearing has been completely lifted, therefore now in vertical position. Only in this position will the blocking Blocking pip security device be activated, causing the block pip to protrude.

  • Page 15: A 8 Machine Use

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 8 - MACHINE USE Use according to norms. STARCREM machines are expressly designed to cook cream, being multifunctional and only destined for pastry products (cream cooking), ice cream making (preparation and/or pasteurization of ice cream mixes), maintenance and/or maturing of ice cream mixes.

  • Page 16: A 9 Description Of External Components

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (front view) 35) Rear half-lid 39) Motor bearing 34) Front half-lid 38) Motor casing 40) Hinge 42) Small shower 41) Closing handwheel 36) Control panel...
  • Page 17 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (Control panel ) Alphameric display 9) Machine stop key 6) Temperature SET incrementing alarms reset 8) Timer 12) Recipes recording key 3) ON/OFF low speed beater motor...
  • Page 18 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9 - DESCRIPTION OF INTERNAL COMPONENTS (controls) A 9.1 Machine stop - alarms reset In this function, the machine is not working and its led is on. From stop position, access to any machine function is made possible.
  • Page 19 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9.6 Heating By pressing this key, the screen will display the time on top, the temperature to be reached (set) down leftwards and the real temperature read in that moment down rightwards.
  • Page 20 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9.10 Timer This timer is linked up with acoustic signal, only. Once it is pressed, the screen display time on top, set value down leftwards and incrementing time down leftwards. An acoustic signal will warn you that time is over.
  • Page 21 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9 - DESCRIPTION OF EXTERNAL COMPONENTS PRODUCT OUTLET COCK Cock security lock Piston guide rod Setscrew Bush Piston bearing Outlet lock for liquid mixes Knob Piston rod OR Seal Cylinder Outlet for dense mixes...
  • Page 22 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (rear view) 25) Electric cable for high speed mixer motor 27) Wall ON/OFF switch 26) Electric cable for low speed mixer motor 29) Air extraction fan...

  • Page 23: A 10 Correct Use Of Product Dispensing Cock

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 10 - CORRECT USE OF PRODUCT DISPENSING COCK In order to use the product dispensing cock correctly, the following must be carried out: begin productive cycle after having carried out cleaning operations indicated in specific paragraph.
  • Page 24 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 10.4 Extraction of liquid mix A - Once the cock is closed, pull the lock upwards to discharge liquid mixes. B - Place the cock safety lock in vertical position. C - Pull piston group in perpendicular direction with respect to outlet, until lock for liquid mix outlet rests against the setscrew.

  • Page 25: A 11 Scraping Blades

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 11 - SCRAPING BLADES A 11.1 The sl o w speed beater shaft i s provi d ed wi t h two bl a des made of tefl o n, whi c h functi o n i s to scrape the tank wal l and at the same ti m e to sti r the product.

  • Page 26: A 12 Description Of Internal Components

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution Informative notes for user, but strictly concerning technician-installer A 12 DESCRIPTION OF INTERNAL COMPONENTS STARCREM 30 - 60 Electric box Security valve Cylinder Dehydrator filter Humidity indicator Thermostatic valve Electrovalve Water discharge filter...

  • Page 27: Dangerous Points On The Machine

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 13 - DANGEROUS POINTS ON THE MACHINE Definition of dangerous areas with relative warning modalities; general description of protection measures adopted. A 13.4) Dangerous electric voltage - General electric panel. - Motor compressor.
  • Page 28 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 14 - DANGEROUS POINTS ON MACHINE with motor bearings in vertical position and during opening Magnetic microswitch ATTENTION: In order to lift motor bearing bracket, grip onto Magnetic Magnetic low speed mixer shaft.

  • Page 29: A 15 Protection Measures For Dangerous Machine Areas

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 15 - PROTECTION MEASURES FOR DANGEROUS MACHINE AREAS A 15.1 Access to high speed mixer shaft and low speed mixer The machine is equipped with a casing, preventing shaft is possible only by lifting the front and/or rear half- access to internal part of machine, together with lid and/or motor bearing.

  • Page 30: A 17 Recommendations On Prevention Measures To Be Adopted

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 16.4 Danger of cutting, entangling and crushing motors would start up, causing the respective shafts to During washing and cleaning operations, the motor rotate, dragging anything in contact around with them.
  • Page 31 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution temperature of 100° C and wel l secured to the drai n col l e ctor. Assure that machine is perfectly grounded, as foreseen by safety regulations in force. For cleaning operations, scrupulously follow It is necessary that this fundamental safety requisite is instructions laid down by manufacturer.

  • Page 32: Installation/Use Of Machine

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 18 - INSTALLATION The cream cooking machine must be positioned so that rear part is at least 20 cm from wall or any object, thereby permitting free air circulation. Block the wheels with fitted brakes. It is...

  • Page 33: A 21 Operation

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 21 - OPERATION A 21.1 STARCREM machines have been designed to satisfy customerís needs to the utmost, together with those of technician-installer/repairer. With above philosophy, the mix is processed and electronically controlled.
  • Page 34 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 21. 3 At this point, two possibilities exist: ALARMS RESET LOW SPEED motor (cold mixing) Select RECIPE-BOOK and HEATING CYCLE START AUTOMATIC CYCLE AUTOMATIC CYCLE START Selected from the recipe-book HIGH SPEED motor...

  • Page 35: A 22 Execution Of Automatic Programs

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 22 - EXECUTION OF AUTOMATIC PROGRAMS A 22.1 For the execution of an automatic program, press programmed recipes button (11) (either the led of this button or the one of imcrementing and decrementing buttons will light up).
  • Page 36 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 23 - CYCLE 1 Custard A 23.1 Cycle description: - Continuous Low Speed Beating for 1 minute - Continuous Low Speed Beating and Heating up to 95°C (value can be modified 91°C to 110°C).
  • Page 37 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 27 - CYCLE 5 Milk chocolate A 26.1 Cycle description: - Water loading - Static heating for 4 minutes (value can be modified 3 to 10) - Heating up to 45°C (value can be modified 40°C to 60°C) with continuous low speed beating - Cooling up to 30°C (value can be modified 20°C to 60°C)

  • Page 38: Cycles

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 31 - USER PROGRAMS CONSTRUCTION It is possible to store up to 9 user's personal cycles into USER PROGRAMS memory space. Recipe Recording button (12) has different functions referring to reading, personalizing and constructing users' cycles.
  • Page 39 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 31.2 Example of a user program construction Heating to 90°C with continuous high speed, thermostatic control at 90°C for 5 minuti (static), cooling with continuous loow speed beating up to 2°C, thermostatic control at indeterminate time at 2°C (static).

  • Page 40: A 32 Programs Reading

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 32- (Automatic and user) PROGRAMS READING To read a program steps sequence: - Press Programmed Recipes key (11) - Select your recipe with Decrementing (5) and Incrementing (6) keys - Press Recipes Recording key (12) Each step of any program can by this be scrolled with no need of execution.

  • Page 41: A 34 User Programming

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 34- USER PROGRAMMING From STOP press Functions Confirmation key (10) about 3 seconds. On display: Language [num] indicating Italian language Release the key (10). Change language by means of Decrementing (5) and Incrementing (6) keys, if need be.

  • Page 42: A 35 Inverter Manual Function

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 35 - INVERTER MANUAL FUNCTION A 35.1 By pressing key (3) once, relevant led will fixed-light up and Low speed will be activated. By pressing the same key for the second time, relevant led will blink slowly and Mid Speed will be activated.

  • Page 43: A 36 Black Out

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 36 - BLACK OUT A 36.1 BLACK OUT On power return, it is therefore checked the tempera- In the event of power failure, if the machine was in ture of the mix inside the tank. By mix that has...

  • Page 44: A 37 Alarms

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 37 - ALARMS Cover open A 37.1 Tank cover is open STARCREM units are provided with a series of Whenever tank cover is opened during machine protections to machine and operators.

  • Page 45: A 38 Operations To Be Performed After Use

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 38 - OPERATIONS TO BE PERFORMED AFTER USE A 38.1 A 38.7 OPERATIONS TO BE PERFORMED AFTER USE Unscrew high speed mixer shaft and wash carefully. Every day after use turn off the Cream cooking machine Should any difficulties exist in unscrewing, use a 27 and 17 by pressing button (10);...

  • Page 46: A 39 Dismantling

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 39 - DISMANTLING If you decide to discontinue using the machine, follow the instructions given in the preface regarding the removal of the machine’s electrical and water connections. Do not leave the machine in any area where it can create a hazard.

  • Page 47: A 40 Technical Characteristics

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 40- TECHNICAL CHARACTERISTICS STARCREM 30 STARCREM 60 TECHNICAL CHARACTERISTICS Tank capacity 30/60 Loading tank capacity (litres) 15/30 Connections to the electric web 200/50-60/3 380-400/50/3 380-400/50/3 220/60/3 2 kW x Electric resistances 2 kW x n°...

  • Page 48: A 41 Dimensions

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 41 - DIMENSIONS DIMENSIONS Reference STARCREM 30 STARCREM 60 1596 1390 1440 1348 USER INSTRUCTIONS...
  • Page 49 PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution STARCREM with lifted motor assembly DIMENSIONS Reference STARCREM 30 STARCREM 60 1000 1010 1110 USER INSTRUCTIONS...

  • Page 50: A 42 Programming Table Inverter

    PROMAG STARCREM 30 Evolution - STARCREM 60 Evolution A 42 - PROGRAMMING TABLE INVERTER Name of parameter Comments Default Starcrem Line voltage Carrier frequency Starting method Stopping method Standard speed reference Relays output 16-17:NA->NCin caseof alarm Functions TB-13A selection Funcitons TB-13B selection...

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Starcrem 60 evolution

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