Front Caliper Removal And Disassembly - Suzuki RM 250 2003 Owner's Service Manual

FRONT CALIPER REMOVAL AND
DISASSEMBLY
• Drain brake fluid. ($14-4)
• Place a rag under the brake hose union bolt 1 to catch spilled
brake fluid.
• Remove the caliper mounting bolts 2.
• Remove the brake pads ($14-5) and spring from the cali-
per.
• Remove the caliper bracket from the caliper.
• Remove the boots from the caliper bracket.
• Wrap the caliper with a rag to prevent brake fluid scatter and
piston pop-out.
• Apply low-pressure air into the caliper through the hole to
remove the pistons.
Fingers can get caught between piston and caliper
body when removing the piston.
Do not place your fingers on the piston when remov-
ing the piston.
• Remove the pistons 1 and the dust seals 2 and piston seals
3.
!"WARNING
FRONT AND REAR BRAKES 14-7