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MSD Servo Drive Operation Manual AC-AC Servo Drive Single-axis System 4 A to 450 A...
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ID no.: CA65642-001 06/2018 MSD Servo Drive high-performance drives The modularity of the MSD Servo Drive guarantees optimum integration into the machine process. Whether in high-speed field bus communication with the central multi-axis machine controller or with distributed programmable Motion Control intelligence in the servo drive, the MSD Servo Drive is a master of both.
Declaration of conformity ..................14 4.3.1 Connection diagram ..................25 2.8.1 MSD Servo Drive AC-AC Size 1 to Size 7 ............ 14 Overview of the connections, Size 5 to Size 6A ............. 26 4.4.1 Connection diagram ..................27 Overview of the connections, Size 7 ..............28 4.5.1...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Connection of PE conductor ................. 30 4.16 Braking resistor (RB) ....................45 Electrical isolation concept ..................30 4.16.1 Protection in case of brake chopper fault ............45 Connection of the supply voltages ................ 32 4.16.2...
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Permissible motor cable lengths ................80 Hydrological data for the liquid cooling ..............81 Monitoring of the heat sink temperature ..............81 UL certification ...................... 81 Glossary ....................83 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
This operation manual applies to the AC-AC servo drive of the Device Help PDF and HTML - MSD Single-Axis System from V3.25-xx MSD Single-Axis System (referred to in the following as the servo drive or - MSD Multi-Axis System from V3.25-xx MSD Servo Drive for short). Program help Context-sensitive help for Moog D version 5.x...
The MSD Servo Drive has the article designation G392-xxx-xxx-xxx and G395-xxx-xxx-xxx. This provides information on the related variant of the MSD Servo Drive supplied. The significance of the individual characters of the article Rated current designation is given in the following order code. You will find the complete order code with all values in the MSD Servo Drive Ordering Catalog.
The pictograms used in this operation manual signify the following for the user: identify the date of manufacture based on the key (Figure 1.3 ). The location of the rating plate on the MSD Servo Drive can be found to the layouts for the respective NOTE Size 1 to Size 7.
Address: Moog GmbH Hanns-Klemm Straße 28 D-71034 Böblingen Phone: +49 7031 622-0 Fax: +49 7031 622-100 E-mail: drives.support@moog.com If you need service assistance, the Moog specialists will be pleased to be of assistance. Service - Please contact us: Phone: +49 7031 622-0 E-mail: info.gemany@moog.com...
(capacitor charge). So check that electrical power is not present! See also the warning label on the front panel on the device. • Rotating parts • Automatically starting drives. • Hot components and surfaces moog AC-AC Single-Axis System Operation Manual MSD Servo Drive ID no.: CA65642-001 06/2018 Safety...
Safety moog AC-AC Single-Axis System Operation Manual MSD Servo Drive ID no.: CA65642-001 06/2018 General safety instructions and warnings NOTE: The pictograms may also be used on their own with the signal word, e.g. in the connection diagrams, however they have the same function as in the...
Not approved for usage outside a switch cabinet Not approved for the generation of high-frequency onboard networks for which For information on the laws, standards and directives applied by Moog, refer to the the devices are not designed declaration of conformity.
The servo drives must not be installed in areas where they would be permanently exposed to vibration. You will find more information in the appendix, Table A.20. moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Mechanical installation...
Size 6A (e.g., viewed from the left, Size 4-Size 3-Size 2-Size 1). This arrangement will AC-AC minimise the thermal interaction. On butt mounting MSD Servo Drives with other devices, you should ensure there is no thermal interaction between the devices. 3.3.1 Mounting clearances...
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Size 2 ... Size 6A Size 1 H1 H Figure 3.2 Dimensional drawing, housing with air cooling, schematic depiction for Size 1 to Size 6A moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Mechanical installation...
Size 6A Size 7 left, Size 4-Size 3-Size 2-Size 1). This arrangement will minimise the thermal AC-AC interaction. On butt mounting MSD Servo Drives with other devices, you should ensure there is no thermal interaction between the devices. Weight [kg] 16.5 31.5 41.1...
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Figure 3.4 Dimensional drawing, housing with liquid cooling, schematic depiction for Size 3 to Figure 3.5 Dimensional drawing, housing with liquid cooling, schematic depiction for Size 7 Size 6A moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Mechanical installation...
It is imperative the flow from the liquid cooling is connected to the connection correspondingly marked in Figure 3.4, Figure 3.5 or Figure 3.6. The MSD Servo Drive has a capacity of up to 0.5 l of coolant depending on the size. After the disconnection of the connections, liquid may be left in the device and escape if the device is tipped.
• Carelessness may result in serious burns. In operation the coolant reaches high temperatures. Prior to starting work, make sure the coolant has cooled down. moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 4.2.3 Usage with mains choke 4.2.6 Earthing measures All earthed points and components must be routed directly to the central earthing The usage of mains chokes is: point (e.g.
Any switched inductance should be at least 200 mm (7.87 in) away from the process controlled assemblies. If you require further detailed information on installation, please contact the Moog Helpline, see chapter 1.10. moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Overview of the connections, Size 1 to Size 4 In the following you will find the layout with the corresponding positions of the connectors and terminals. For improved clarity we have added an abbreviation to the designation for the connectors and terminals.
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Overview of the connections, Size 5 to Size 6A In the following you will find the layout with the corresponding positions of the connectors and terminals. For improved clarity we have added an abbreviation to the designation for the connectors and terminals.
Connection diagram NOTE: There is a special aspect on the connection of the 24 V control supply for MSD Servo Drive Size 5. Please make sure that a connection (U ) is Top side made between X9/+ and X4/14 as well as between X9/- and X4/13. This is Mains three-phase necessary to supply the digital control inputs/outputs with electrical power.
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Overview of the connections, Size 7 PE ZK- The layout on the left shows the corresponding positions of connectors and terminals. For improved clarity we have added an abbreviation to the designation for the connectors and terminals.
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Connection of PE conductor Electrical isolation concept The control electronics, with their logic (µP), the encoder terminals and the inputs and PE mains connection Step Action outputs, are electrically isolated from the power section (power supply/DC link).
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For Size 5, also connect the 24 V DC control supply to control terminals. Internal connection is not available. Figure 4.12 Electrical isolation concept for Size 1 to Size 4 Figure 4.13 Electrical isolation concept for Size 5 to Size 7 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
Suitable measures must generally be applied to provide adequate cable protection. You will find information on the connection of the control supply for The supply of power to the MSD Servo Drive is separate for the control section and Size 7 in Table 4.5 power section.
≥50 V may still be present (capacitor charge). So check that − You will find further information on current carrying capacity, technical data and ambient electrical power is not present! conditions in the appendix. moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 NOTE: Please be aware that the MSD Servo Drive is not designed for the mains Mains one-phase quality inenvironment class 3 (IEC/EN 61000-2-4). Further measures are essential to achieve this environment class! For further information please side consult your project engineer.
K3 closes and switches on the main contactor K1. The precharging contactor K2 is opened via an auxiliary contact (normally closed contact) on K1. The MSD Servo Drive changes to ready to operate. Figure 4.17 Connection example, precharging, control/mains supply 3 x 230/400/460/480 V...
• Switching level low/high: ≤4.8 V / ≥18 V • U = +24 V DC +20 % IN max • I at +24 V DC = typ. 3 mA Table 4.10 Specification of the control connections X4 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 NOTE: Des. Term. Specification Electrical isolation If excessively high currents flow via the earth terminals, high-impedance Digital outputs isolation from the device ground is possible. In some circumstances this can • No irreparable damage in the event of a short circuit...
GND 7 options. Field bus options such as EtherCAT, PROFIBUS or SERCOS are available. Brake (-) You will find all available options in the MSD Servo Drive Ordering Catalog. The user Brake (+) manuals for the respective options provide detailed information on commissioning.
ID no.: CA65642-001 06/2018 4.13 Option 2 (Technology) 4.14.1 Encoder connection for servo motors Please use the ready made motor and encoder cables from Moog to connect the servo Option 2 can be factory-configured with various technology options. Additional or special motors.
4.14.3 Ready made encoder cables CO8335-013-yyy CA58876-002-yyy CA58877-002-yyy Cable diameter approx. 8.8 mm (0.34 in) The specifications can only be assured on the usage of Moog system cables. Outer sheath material C08335 Encoder cable Resistance Oil, hydrolysis and microbe resistant (VDE0472) Ready made cable UL style 20233, +80 °C (+176 °F) - 300 V,...
Single and multiturn encoder, e.g. SRS50, SRM50 - switch Table 4.17 Suitable encoder types on X7 NOTE: The usage of encoders not included in the range supplied by Moog requires special approval by Moog. y The maximum signal input frequency is 500 kHz. +SIN y Encoders with a power supply of 5 V ±5 % must have a separate sensor...
+24 V (Size 7) 24 V DC OSD03 (Size 5-6A) Supply for motor brake Figure 4.20 Connection of the motor for Size 5 to Size 7 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 4.15.2 Ready made motor cable NOTE: Cores 5 and 6 (PTC) are required only for motors with optical encoders (G12, G13, G6, G6M). For servo motors with resolver, the PTC is connected via the resolver cable.
With this signal it is to be ensured that the servo drive is safely disconnected from the mains supply and the power stage is disconnected. For a multi-axis group, deactivate all power stages. moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 4.16.2 Model with integrated braking resistor Size 1 to Size 4 Rated Peak braking Pulse Device Technology resistance R power P energy W For the servo drives with an integrated braking resistor (model G392-xxx-xxx-xx2/xx4 G392-004A 1690 W...
BrSum × × Temperature switch, temperature sensor, bimetallic switch BrSum BrSum Control voltage × BrSum Figure 4.21 Connection of braking resistor moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Electrical installation...
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Electrical installation moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Available braking resistors (excerpt) DANGER! Risk of injury due to electrical power! • Carelessness will result in serious injuries or death. Order Continuous Peak braking...
Commissioning Initial commissioning Once the MSD Servo Drive has been installed as described in chapter 3 and wired with all required voltage supplies and external components as described in chapter 4, initial Notes for operation commissioning can performed in the following sequence: Step...
5 rive DministrAtor Table 5.1 Switch-on status of the MSD Servo Drive (after connection of the +24 V DC control supply) NOTE: Switch on the AC mains supply. Then enable the power stage and activate You will find details on the control supply in chapter “4.8 Connection of the the control.
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If step 2 is to be implemented via the inputs on terminal X4, the sources for "START CONTROL" and speed setpoint must be configured accordingly in "Inputs/Outputs" in Moog D 5. rive DministrAtor moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Commissioning...
Display indication after starting the drive Action Reaction Explanation The integrated control unit permits diagnostics on the MSD Servo Drive. The control unit "STO" and power stage comprises the following elements, all located on the front of the device: Ready to switch on Power stage ready "ENPO"...
• If there is no action by the user for a period of 60 seconds, the display returns to the indication of the device status. Table 5.4 Function of buttons T1 and T2 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Commissioning...
The error messages displayed during user data entry should not be confused with drive error messages. You will find detailed information on the error codes [Two dashes] and on error management in the "MSD Servo Drive Device Help". Entry/function not available Error number...
Reset subnet mask to factory setting >5 s >5 s reset to (255.255.255.0) factory setting Table 5.7 IP address menu Figure 5.3 Example configuration of the subnet mask moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Commissioning...
Commissioning moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Example configuration of the field bus address NOTES: y During the flashing phase the save procedure can still be aborted by In this example the field bus address is changed from 1 to 23.
STO (Safe Torque Off) is active, indication extinguishes if function is inactive. 2) The point flashes if the power stage is active. Table 6.1 Device states moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Diagnostics...
Diagnostics moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Status and error indication in MDA5 On the occurrence of an error, a "pop-up" window appears immediately with more detailed information on the actual error. Click the "Device status" button in the header for the MDA5 to open the "Device status"...
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1. Double-click in the project tree “Alarms & Warnings (Details)”. Figure 6.4 Parameter 31 "Alarms & Warnings (Details)" NOTE: You will find further information in the Program Help for “Moog D 5”. rive DministrAtor moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Diagnostics...
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Diagnostics moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
NOTE: You will find all information on the "STO" function in the 24-language document "Description of the STO Safety Function" (ID no. CB19388). moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Safe Torque Off (STO)
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Safe Torque Off (STO) moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Space for your own notes...
Data apply for a motor cable length ≤10 m (32.80 ft). Shutdown as per I²t characteristic Table A.1 Rated and peak current, Size 1 (air cooling, one-phase) moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 A.1.2 Current carrying capacity Size 1 to Size 4, air cooling, three-phase Switching At mains voltage 400 V At mains voltage 460 V At mains voltage 480 V...
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Shutdown as per I²t characteristic For G392 Size 1-Safety only approved up to +40 °C (+104 °F). Table A.2 Rated and peak current, Size 1 to Size 4 (air cooling, three-phase) moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 A.1.3 Current carrying capacity, Size 5 to Size 6A, air cooling At mains voltage 400 V At mains voltage 460 V At mains voltage 480 V Peak current [Aeff]...
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All data apply for a motor cable length ≤10 m (32.80 ft). Shutdown as per I²t characteristic Permissible peak current at maximum 70 % initial load Table A.4 Rated and peak current, Size 6 and Size 6A (air cooling) moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 A.1.4 Current carrying capacity Size 3 to Size 4, liquid cooling NOTE: The shutdown temperature for liquid-cooled devices is +65 °C (+149 °F) (internally at the heat sink). The servo drive is shut down and is only ready for operation again after a short cooling phase.
Permissible peak current at maximum 70 % initial load For G395 Size 5-Safety only approved up to 8 kHz. Table A.6 Rated and peak current, Size 5 (liquid-cooled) moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 At mains voltage 400 V At mains voltage 460 V At mains voltage 480 V Peak current [Aeff] Peak current [Aeff] Peak current [Aeff] Power stage During...
All data apply for a motor cable length ≤10 m (32.80 ft). Shutdown as per I²t characteristic Permissible peak current at maximum 70 % initial load Table A.8 Rated and peak current, Size 7 (liquid-cooled) moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
When designing the drive, it is to be taken into account that the maximum output voltage reduces as a function of the active power. Connection of an ext. braking resistor to devices with int. braking resistor not permitted (model G392-xxx-xxx-xx2/xx4)! Table A.10 Technical data, G392-020 to G392-072, air cooling moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 A.2.3 G392-090 to G392-170, air cooling Designation Designation Technical data Technical data Brake chopper peak power 56 kW 67 kW 79 kW 103 kW with external braking resistor Output, motor side...
Connection of an ext. braking resistor to devices with int. braking resistor not permitted (model G395-xxx-xxx-xx2/xx4)! Cooling performance adequate also with optional internal braking resistor Table A.12 Technical data, G395-016 to G395-070, liquid cooling moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 A.2.5 G395-084 to G395-210, liquid cooling Designation Designation Technical data DC link Technical data Capacitance 900 µF 2120 µF 4240 µF Output, motor side Brake chopper switch-on threshold 820 V DC Voltage...
Connection of an ext. braking resistor to devices with int. braking resistor not permitted (model G395-xxx-xxx-xx2)! Cooling performance adequate also with optional internal braking resistor Table A.14 Technical data G395-250 to G395-450 liquid cooling moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Power connections A.4 Current required for the control supply Size 6 and Size 6A Housing variant Size Maximum starting current Continuous current Size 3 and Feature Size 1 and Size 2...
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The absolute humidity is limited to maximum 25 g/m³. That means that the maximum values for temperature and relative atmospheric humidity stipulated in the table must not occur simultaneously. Table A.19 Climatic conditions, MSD Servo Drive moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 A.6 Permissible motor cable lengths Switching 4 kHz 8 kHz 12 kHz 16 kHz frequency You will also find details on the topic of "electromagnetic compatibility" in the chapter Category “4.2 Effective EMC installation”.
1 bar / 2 bar Coolant flow rate (rated value approx. / 3 l per min / 8 l per min / 11 l per min / 12 l per min / maximum value approx.) 4 l per min 11 l per min 13 l per min 14 l per min Table A.23 Hydrological data for the liquid cooling moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
Motor cable ..................43, 44, 45, 78 Diagnostics ....................38, 39, 52, 57 Motor cable length ..........63, 64, 66, 67, 68, 69, 70, 71 Resolver cable ...................... 44 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Error indication ......................57 Digital inputs................ Inputs: Digital inputs Error message DM5 ....................58 Digital outputs.............. Outputs: Digital outputs Ethernet IP address menu ..................55 Dimensional drawing .....................
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Braking power Measures for your safety .................... 11 Peak current....................63, 64, 66 Mechanical conditions ....................79 PE (Protective Earth) Mechanical installation ....................15 PE rail ........................30 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 Pollution degree ....................15, 78 Power connection............. Device power connection Safety ......................... 11 Power stage ..........37, 43, 45, 47, 50, 51, 52, 57, 63, 64, 68–75 Device safety ......................
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X12 ..........................43 X13 ........................25, 38 X20 ........................ 27, 38, 39 X44..................... 29, 32, 33, 36, 39 See also X45.................. 29, 36. Precharching Zero pulse ........................42 moog MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018...
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MSD Single-Axis System Operation Manual AC-AC Servo Drive ID no.: CA65642-001 06/2018 TAKE A CLOSE LOOK. Moog solutions are only a click away. Visit our worldwide Web site for more information and the Moog facility nearest you. moog Moog...
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