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MSD Servo Drive DC-AC Operation Manual Multi-Axis System DC-AC 565 to 770 V DC...
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Applicable as from firmware version: V2.20-01 Information and specifications may be changed at any time. For information on the The German version is the original version of the operation manual. latest version please refer to drives-support@moog.com.
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How to use this document Dear user, We are happy that you have made a decision in favour of a product from Moog GmbH. In order to be able to start using your new device quickly and without problems, we ask Safety you kindly to read this Operation Manual thoroughly beforehand.
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Documentation on the MSD Servo Drive multi-axis system Order code Documents directly required to construct and operate the multi-axis system The order designation G393-xxx-xxx-xxx and G397-xxx-xxx-xxx informs you about the corresponding variant of the servo drive delivered to you.
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Warning symbols (see also section1.1) S/N : D116605 Rev. A D-71034 Böblingen 230 V AC 3ph, 50/60 Hz www .moog.com/industrial ATTENTION! Misoperation may result in damage to the drive or malfunc- Made in Germany 4,0 A tions. Year of production...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Space for your personal notes...
Connecting the PC and servo drive .............. 38 Protective conductor connection ................24 4.2.3 Parameter setting ..................38 Electrical isolation method ..................24 4.2.4 Controlling the drive with Moog D 5 ........38 rive DministrAtor Connection of supply voltage ..................26 Serial commissioning ....................40 3.6.1...
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Id.-No.: CA97554-001 Date: 06/2012 moog MSD Servo Drive DC-AC Operation Manual Diagnostics ................... 47 Technical data ................69 Status display on device .....................47 Current capacity of MSD Servo Drive DC-AC .............69 5.1.1 Device states ....................47 B.1.1 Size 1 to Size 4 (air-coold, 400 V AC) ............69 5.1.2...
• Comply with the standards for electrical installations, such as regarding wire cross-section, protective conductor and ground connections. • Do not touch electronic components and contacts (electrostatic dis- charge may destroy components). Table 1.1 Safety instructions MSD Servo Drive DC-AC Operation Manual moog Safety Id.-No.: CA97554-001 Date: 06/2012...
The ATTENTION! Misoperation may Serious injury or damage to prop- warranty provided by Moog GmbH would thereby be rendered void. result in damage to the drive or erty may occur. malfunctions.
Size 1 to Size 5 and devices of size B (see Fig. 2.6). If you need more details on installation please contact the Moog Helpline (see page 50). NOTE: For installation of the servo drive within a MSD Servo Drive multi-axis system, be sure also to refer to the Operation Manual for the power supply unit or the supplying single-axis servo drives.
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 2.4 Alignment and arrangement in a group 18.5 mm MSD Power Supply Unit Size 5 MSD Power Supply unit Size 6A Fig. 2.5 Alignment DC-AC servo drive on power supply unit Size 5 (example) Fig.
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Fig. 2.10 Example of an impermissible layout: Arrangement of MSD Servo Drives DC-AC in and in descending order of size on both sides of the power supply unit respectively ascending and descending order of size MSD Servo Drive DC-AC Operation Manual moog Mechanical installation Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 2.5 Cooling circuit connection Items 2 to 5 are not included in the scope of supply and are to be NOTE: ordered separately. The MSD Servo Drive has a capacity of up to 0.5 l of coolant depending on the size.
− penetration of damp into the device sure to comply with the rules set out in section B.5 (page 79). If cables not conforming to the stipulated rules are used, Moog GmbH can provide no DANGER FROM ELECTRICAL TENSION! guarantee of stable and safe operation.
The wiring must be directly connected to the respective coil. − Switched inductors should be at least 0.2 m away from process controlled as- semblies. If you need more details on installation please contact the Moog Helpline (see page 50). Step Action...
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Hardware name plate page 5 Bottom Software name plate Fig. 3.2 Connection diagram Size 1 to Size 4 Table 3.1 Key to connection diagram Size 1 to Size 4 MSD Servo Drive DC-AC Operation Manual moog Electrical installation Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 3.3 Overview of connections Size 5 and Size 6A The following shows the layout, with the corresponding positions of plugs and terminals. To aid orientation, the connectors and terminals are labelled by abbreviations.
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Hardware name plate page 5 Fig. 3.5 Connection diagram Size 5 and Size 6A Software name plate Table 3.2 Key to connection diagram Size 5 and Size 6A MSD Servo Drive DC-AC Operation Manual moog Electrical installation Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 3.4 Protective conductor connection 3.5 Electrical isolation method The control electronics, with its logic (µP), the encoder terminals and the inputs and PE mains connection Step Action outputs, are electrically isolated from the power section (power supply/DC link). All to DIN EN 61800-5-1...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 3.6 Connection of supply voltage ATTENTION! The control supply (+24 V DC) should be dimensioned accord- ing to the maximum current demand. Suitable measures must also be applied to provide adequate cable protection.
If extending the DC link is unavoidable, be sure to com- ply with the rules set out in section B.5 (page 79). If cables not conforming to the stipulated rules are used, Moog GmbH can provide no guarantee of stable and safe operation.
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Mains fuses L1.1 L1.1 2. Mains supply/Emergency-Off L2.1 L2.1 3. Shields (grey) L3.1 L3.1 4. Step-up reactor with KTY temperature sensor 5. Above an cable length of >500 mm shielded cables should...
• Switching level Low/High: ≤4.8 V / ≥18 V • U = +24 V DC +20% IN max • I at +24 V DC = typ. 3 mA Table 3.4 Specification of control connections X4 MSD Servo Drive DC-AC Operation Manual moog Electrical installation Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog ATTENTION! With high currents flowing through the ground terminals a high Des. Term. Specification Isolation resistance isolation from the device ground is required. This may cause incor- Digital outputs rect response of the drive (avoid ring currents in the wiring).
PC for commissioning, service and diagnosis purposes using the +24 V DC Supply OSD03 X20/2 • External voltage supply 24 V DC for brake (I = 2.1 A) Moog D 5 software. rive DministrAtor = 2.1 A) required X20/3 +24 V DC 1 • To actuate a motor holding brake...
Variant A C08335-011-yyy without further option 3.12.1 Encoder connection of servo motors Sin/Cos multi-turn encoder Please use the ready made-up motor and encoder cables from Moog GmbH to connect Variant B CA58876-002-yyy with SSI/EnDat interface the servo motors. Sin/Cos multi-turn encoder...
3.12.3 Ready made-up encoder cables Technical data CO8335-011-yyy CA58876-002-yyy CA58877-002-yyy Cable diameter The specifications can only be assured when using the Moog system cables. 8.8 mm approx. CO8335 Material of outer Encoder cable sheath Ready made-up cable Resolver cable Resistance Resistant to oil, hydrolysis and microbic attack (VDE0472)
Table 3.10 Suitable encoder types on X7 - Switch NOTES: • The usage of encoders not included in the range supplied by Moog GmbH requires special approval by Moog GmbH. • The maximum signal input frequency is 500 kHz. +SIN • Encoders with a power supply of 5 V ±...
Specify the cable cross-section dependent on Cable cross-section according to NOTE: Please use a ready made-up motor cable from Moog GmbH to con- the maximum current and ambient tempera- local and country-specific regula- nect the servo motor series.
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 3.13.2 Ready made-up motor cable Technical data C08733-xxx-yyy 1),2) B47916-xxx-yyy 1),2) CA98676-yyy 1),2) Continous rated current 44 A 61 A 82 A CO8336 Surge current Ready made-up motor cable In fixed installation: 60 mm Minimum bend radius In flexible use: 120 mm...
Notes for operation Step Action Comment see Moog D 5 ATTENTION! rive DministrAtor Installing and starting the PC software Installation Manual • Safety instructions...
Switch-on of ext. 24 V control voltage Initialization in progress • Motordata set When using Moog servo motors, the latest version of the necessary motor Initialization complete Not ready for start data set can be obtained from the “Downloads” section at http://drives- Table 4.1 Switch-on status of MSD Servo Drive (after connection of the 24 V DC control voltage)
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Drive powered, “Start“ enabled The best way to execute step 2 from table 4.3 is via the “Manual mode” control active dialog of Moog D 5. For details refer to the Online Help. rive DministrAtor Table 4.4 Display D1, D2 during motor activation • Configuration of inputs/outputs...
MSD Servo Drive DC-AC Operation Manual moog 4.3 Serial commissioning An existing parameter data set can be transferred to other MSD Servo Drives using Moog D 5 or a MMC card. For details refer to the rive DministrAtor Moog D 5 Online Help or section 4.4.
• MMC slot (X1) • Ethernet IP address setting (display “IP“) (see section 4.4.4 starting on page 44) Moog MMCplus cards of type SC-MMC128 can be used (128 MB memory and 3.3 Setting of the Ethernet IP address and the subnet mask V supply voltage, for further details see MSD Servo Drive Ordering Catalog).
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 4.4.1 Functions of buttons T1 and T2 4.4.2 Display By way of the keypad the different menus are activated and the relevant functions con- The following table defines various readouts and items of status information shown on trolled.
Parameter reset to factory settings failed Parameter write access failed Save parameter data set non volatile failed Not all parameters written Error while reset to factory settings Table 4.8 Error numbers MSD Servo Drive DC-AC Operation Manual moog Commissioning Id.-No.: CA97554-001 Date: 06/2012...
In this example the subnet mask is changed from 255.255.255.0 to 122.255.255.0. An Ethernet TCP/IP port is available as a service and diagnostics interface. The IP address is factory set to 192.168.39.5. It can be changed using the Moog D 5...
(only with SERCOS II option), otherwise display “- -“ <5 s Value saved Table 4.10 Fieldbus address menu >5 s >5 s Fig. 4.3 Example configuration of fieldbus address MSD Servo Drive DC-AC Operation Manual moog Commissioning Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog 4.4.6 Firmware update with MMC card The MMC card can be used to perform a firmware update for the MSD Servo Drive. For this, the HEX file of the update firmware must be copied under the name “main.hex” to the “\Firmware\”...
STO (Safe Torque Off) function is active, display goes out when function is inactive. 2) The dot flashes when the power stage is active. Table 5.1 Device states MSD Servo Drive DC-AC Operation Manual moog Diagnostis Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 moog MSD Servo Drive DC-AC Operation Manual 5.2 Status and error display in MDA 5 When an error occurs a pop-up window immediately appears showing more details about the current error. Click the “Drive status” button on the MDA 5 header to open the drive status window.
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“Alarms & warnings (Details)”. NOTE: More detailed information on parameter 31 can be found in the MSD Servo Drive Application Manual. Fig. 5.4 Parameter 31 “Alarms & Warnings (details)“ MSD Servo Drive DC-AC Operation Manual moog Diagnostis Id.-No.: CA97554-001 Date: 06/2012...
+49 7031 622 0 Telefax: +49 7031 622 100 E-Mail: drives-support@moog.com If you need further assistance, our specialists at the Moog Service Center will be happy to help. • Service - Please contact us: Phone: +49 7031 622 0 E-Mail:...
6 Safe Torque Off (STO) NOTE: You will find all information on the “STO” function in the 24-language document “Description of the STO Safety Function” (Id. no. CB19388). MSD Servo Drive DC-AC Operation Manual moog Id.-No.: CA97554-001 Date: 06/2012...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Space for your personal notes...
(gS) are to be used. As this type of fuse is a full-range fuse it offers protection for the devices and the cabling. As a result the motor protection switch is not required. MSD Servo Drive DC-AC Operation Manual moog Supply with AC-AC drives Id.-No.: CA97554-001 Date: 06/2012...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog AC-AC SIBA articel number Rated current Size servo drive G392-090 2020934.125 125 A NH 00 G395-110 G392-110 2021134.160 160 A NH 1 G395-143 G392-143 2021134.200 200 A NH 1 G395-170 G392-170 2021134.250 250 A NH 1 G395-210 G395-250 2021234.315...
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L1 L2 L3 PE Motor Motor Motor Fig. 7.1 Overview - Connection diagram for operation with supply by AC-AC servo drive (Size 1 to Size 4) MSD Servo Drive DC-AC Operation Manual moog Supply with AC-AC drives Id.-No.: CA97554-001 Date: 06/2012...
You should check and assess the layout you are planning in each individual case with regard to the specific applica- tion and compliance with locally applicable directives. Moog GmbH can LOCK provide no guarantee as to the applicability of the following switch cabinet layout.
This overview presents the two possible system variants for Moog multi-axis systems: "Operation with power supply unit" and "Operation with AC-AC servo drive as sup- ply". It will help you to judge the optimum variant for your application. Aspects such as available installation space, complexity of installation, acquisition and operating cost are considered.
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog A.3 Operation with MSD Power Supply Unit Disadvantages • Due to the power supply unit and its external circuitry, more space may be In this system variant the DC-fed DC-AC servo drives are connected to a central power required than in operation with an AC-AC servo drive as the supply source or a supply unit.
• Lower DC link voltage than in operation with a power supply unit • Owing to the complete DC link capacitance, fewer DC-AC servo drives can be con- nected than in the case of the power supply unit MSD Servo Drive DC-AC Operation Manual moog Appendix Project planning Id.-No.: CA97554-001 Date: 06/2012...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog A.5 Functional comparison Example with three axes AC-AC servo drive Power AC-AC axes The technical and functional differences between operation with an AC-AC servo drive as supply supply unit...
You can reach the system engineering via The gearing is selected depending on the application either to attain the maximum drives-support@moog.com. dynamism or for the most efficient possible continuous operation. − Gear ratio formula (for optimum dynamism): A.7.1 Calculating the required drive power per axis...
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog • Maximum current t [s] Axis 1 • Rated current A.7.4 Selection of suitable power supply unit ATTENTION! In all the following dimension calculations always also refer to the operation manual for the MSD Power Supply Unit (ID.
Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog A.7.6 Selection of suitable AC-AC servo drive as supply t [s] Axis 1 If the simultaneity factor in the axis network is low, it may be possible to select the...
Table A.6 DC link capacitance and Maximum total DC link capacitance of the AC-AC servo drives • EMC fixings See MSD Servo Drive Ordering Catalog (Id.-No.: CDL 29950-en). MSD Servo Drive DC-AC Operation Manual moog Appendix Project planning Id.-No.: CA97554-001 Date: 06/2012...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Space for your personal notes...
2) Shutdown as per I²t characteristic All data apply for motor cable length ≤10 m Table B.1 Rated and peak current, Size 1 to Size 4 (air-cooled, 400 V AC) MSD Servo Drive DC-AC Operation Manual moog Appendix Technical data Id.-No.: CA97554-001 Date: 06/2012...
2) Shutdown as per I²t characteristic All data apply for motor cable length ≤10 m Table B.3 Rated and peak current, Size 1 to Size 4 (air-cooled, 480 V AC) MSD Servo Drive DC-AC Operation Manual moog Appendix Technical data Id.-No.: CA97554-001 Date: 06/2012...
3) When supplied with AC-AC servo drive All data apply for motor cable length ≤10 m Table B.5 Rated and peak current, Size 5 and Size 6A (air-cooled) MSD Servo Drive DC-AC Operation Manual moog Appendix Technical data Id.-No.: CA97554-001 Date: 06/2012...
105 µF 288 µF V AC or 3 x 480 V AC with the approved Moog Servo Drive devices (MSD Servo Drive AC-AC or MSD Power Supply Unit). Insulation voltage as per EN 61800-5-1, system voltage 277 V, overvoltage category III. 1) All data referred to output voltage 400 V...
8 A 2 A V AC or 3 x 480 V AC with the approved Moog Servo Drive devices (MSD Servo Drive AC-AC or MSD Power Supply Unit). Insulation voltage as per EN 61800-5-1, system voltage 277 V, overvoltage category III. Table B.15 Current consumption of control supply 3) Approximate values Table B.13 Technical data G393-090 to G396-170...
− The three conductors (DC+, DC-, PE) should be bundled and shielded. − A length of 2 metres must not be exceeded. − Only one extension may be executed in each multi-axis system. MSD Servo Drive DC-AC Operation Manual moog Appendix Technical data Id.-No.: CA97554-001 Date: 06/2012...
+65 °C (+149 °F) regardless of the temperature gradient. NOTE: Customers must provide adequate heat dissipation for the water cooler. The coolant should be approved by Moog GmbH if it deviates from the following requirements:: B.9 UL approbation Size 5 and Size 6A...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Space for your personal notes...
Assign power supply unit output REL For more functions refer to the (X4/23.24) the "Control in function" function MSD Power Supply Unit (value 2, OUTPUT_FS_ACTIV). Operation Manual. MSD Servo Drive DC-AC Operation Manual moog Appendix Application expample Id.-No.: CA97554-001 Date: 06/2012...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Space for your personal notes...
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Id.-No.: CA97554-001 Date: 06/2012 MSD Servo Drive DC-AC Operation Manual moog Restart .........................45 Technology option. See Option 2 Restart inhibit ......................29 Terminals ..................21, 23, 29. See also X4 Ring currents ......................30 Test run ........................38 Risc analysis .........................10 Tightening torques ....................78, 79 Rotating field frequency ................
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TAKE A CLOSE LOOK. Moog solutions are only a click away. Visit our worldwide Web site for more information and the Moog facility nearest you. Argentina +54 11 4326 5916 info.argentina@moog.com Australia +61 3 9561 6044 info.australia@moog.com Brazil +55 11 3572 0400 info.brazil@moog.com...
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