Moog G393-004 Operation Manual
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Moog G393-004 Operation Manual

Msd dc-ac servo drive multi-axis system with sinusiodal regeneration
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Summary of Contents for Moog G393-004

  • Page 1 MSD Servo Drive Operation Manual DC-AC Servo Drive Multi-Axis System with sinusiodal regeneration...
  • Page 2 Applicable as from firmware version: V2.20-01 Information and specifications may be subject to change at any time. Please obtain The German version is the original of this operation manual. information on the latest version at drives-support@moog.com.
  • Page 3 Responsibility ......................13 Overview of the connections ..................30 Relevant laws, standards and directives applied ............13 4.3.1 Layout, G393-004 (Size 1) to G393-032/G397-035 (Size 4) .......30 Declaration of conformity ..................14 4.3.2 Layout, G393-045/G397-053 (Size 5) to G393-170/G397-210 (Size 6A) ..32 2.8.1...
  • Page 4 MSD Multi-Axis System Operation Manual DC-AC Servo Drive Connection of control supply (+24 V DC) ..............38 Integrated control unit ....................57 4.6.1 G393-004 (Size 1) to G393-170/G397-210 (Size 6A) ........39 5.4.1 Function of buttons T1 and T2 ..............58 4.6.2 G397-250.1 to G397-450 (Size 7) ..............39 5.4.2...
  • Page 5 A.1.11 G397-250 to G397-450 (liquid cooling) .............95 Technical data, MSD Servo Drive DC-AC ..............96 A.2.1 G393-004 to G393-020 / G397-020 to G397-025 ........96 A.2.2 G393-024 to G393-072 / G397-026 to G397-084 ........96 A.2.3 G393-090 to G393-170 / G397-110 to G397-210 ........97 A.2.4...
  • Page 6 Table of contents moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017...

  • Page 7: General

    General Reference documents The product DVD from Moog contains the complete documentation for the related ID no. Document Contents product series. The documentation for a product series includes the Operation Manual Format (hardware description), Device Help (software description) as well as further User...

  • Page 8: Order Code

    General moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Order code G397 - The MSD Multi-Axis System has the article designation G393-xxx-xxxxxxx and G397-xxx-xxxxxxx. This provides information on the related variant of the MSD Servo Drive supplied. The significance of the individual characters of the article Rated current designation is given in the following order code.

  • Page 9: Data On Manufacture

    DC-AC Servo Drive hardware rating plate • To achieve stated performance features and product characteristics. Moog does not accept any liability for injuries, damage or financial losses that esult from the failure to follow the documentation. Scope of supply Disposal The scope of supply includes: MSD Servo Drive DC-AC...

  • Page 10: Helpline/Support & Service

    Address: Moog GmbH Hanns-Klemm Straße 28 D-71034 Böblingen Phone: +49 7031 622-0 Fax: +49 7031 622-100 E-mail: drives.support@moog.com If you need service assistance, the Moog specialists will be pleased to be of assistance. Service - Please contact us: Phone: +49 7031 622-0 E-mail: info.gemany@moog.com...

  • Page 11: Safety

    (capacitor charge). So check that electrical power is not present! See also the warning label on the front panel on the device. • Rotating parts • Automatically starting drives. • Hot components and surfaces moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Safety...

  • Page 12: General Safety Instructions And Warnings

    Safety moog  Id. no.: CA97554-001 05/2017 MSD Multi-Axis System Operation Manual DC-AC Servo Drive General safety instructions and warnings Pay attention to special safety instructions and warnings that are given here in the document before a specific action and that warn the user about a specific hazard! Hazards may emanate from our devices.

  • Page 13: Repair

    Not approved for usage in special applications (e.g. in potentially explosive atmospheres or areas in which there is a risk of fire). For information on the laws, standards and directives applied by Moog, refer to the declaration of conformity. •...

  • Page 14: Declaration Of Conformity

    Safety moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Declaration of conformity 2.8.1 MSD Servo Drive DC-AC Size 1 to 7...

  • Page 15: Mechanical Installation

    If you require further detailed information on installation, please contact the CAUTION! Damage to the device due to incorrect installation conditions! Moog Helpline (see chapter 1.10, page 10). The device may suffer irreparable damage. For this reason • Moisture must not be allowed to enter the device • There must not be any aggressive or conductive substances in the ambient air...

  • Page 16: Switch Cabinet Layout

    Mechanical installation moog  Id. no.: CA97554-001 05/2017 MSD Multi-Axis System Operation Manual DC-AC Servo Drive Switch cabinet layout The positioning of the components in the switch cabinet has a significant e fect on the trouble-free system and machine function. You should take into account the following points in your planning: •...

  • Page 17: Example

    2) Arrange the controller separated from the power area to prevent EMC coupling mechanisms. Control cables, signal cables and cable shields have been omitted for clarity Figure 3.1 Example: arrangement in the switch cabinet moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id.

  • Page 18: Wall Mounting (Air Cooling)

    Mechanical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Wall mounting (air cooling) • Use bare metal backing plates. • The rear of the DC-AC Servo Drive must have good contact to the switch >...

  • Page 19: Alignment And Arrangement In The Group

    If extending the DC link coupling is unavoidable, it is imperative you pay attention to the requirements in chapter A.5, page 103. On the usage of connection cables that do not meet the requirements, Moog does not provide any guarantee for stable, safe operation.

  • Page 20: Arrangement In The Group

    Mechanical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 3.4.2 Arrangement in the group 18.5 mm (0.73 in) Permissible arrangements MSD Power Supply Unit MSD Servo Drive DC -AC Size 6A Size 6A G396...

  • Page 21: Mounting Dc-Ac Servo Drive Air Cooling Housing Variant

    Figure 3.10 Example of an impermissible arrangement: side by side mounting DC-AC Servo Drive of increasing and reducing sizes moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...

  • Page 22: Dimensions And Mounting Clearances

    Mechanical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 3.5.1 Dimensions and mounting clearances Size Size 1 Size 2 Size 3 Size 4 Size 5 Size 6A Size 2 ... Size 6 Size 1...

  • Page 23: Mounting Dc-Ac Servo Drive Liquid Cooling Housing Variant

    1) Without terminals/connections 2) Also pay attention to the bending radius of the connection cables Table 3.2 Dimensions and mounting clearances, liquid cooling housing variant moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Mechanical installation...
  • Page 24 Mechanical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Size Size 3 Size 4 Size 5 Size 6A Size 7 Device S [inch] 3/8 (female thread) Screws 4 x M4 4 x M6 4 x M8 6 x M10 73.5 (2.89)
  • Page 25 Figure 3.15 Mounting distance, liquid cooling housing variant, based on Size 5 as an example Figure 3.16 Mounting distance, liquid cooling housing variant, based on Size 7 as an example moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...

  • Page 26: Cooling Circuit Connection

    Mechanical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Cooling circuit connection WARNING! Risk of injury due to hot coolant! • Carelessness may result in serious burns. In operation the coolant reaches high temperatures. Prior to starting work, make sure the coolant has cooled down.

  • Page 27: Electrical Installation

    • Carelessness may result in serious burns. In operation the coolant reaches high temperatures. Prior to starting work, make sure the coolant has cooled down. moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Electrical installation...

  • Page 28: Effective Emc Installation

    On the usage of connection. connection cables that do not meet the requirements, Moog does not provide You should take into account the following points for the earthing: any guarantee for stable, safe operation.

  • Page 29: Shielding Measures

    These capacitors will provides a high-frequency connection for suppressing interference without transmitting the 50-Hz components. Figure 4.2 INCORRECT shield connection - do not extend to the earthing point (pigtail) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...

  • Page 30: External Components

    • Any switched inductance should be at least 200 mm (7.87 in) away from the process controlled assemblies. If you require further detailed information on installation, please contact the Moog Helpline. Overview of the connections X9, X10 Determine the terminal assignment that applies to your device.
  • Page 31 Connection for motor chapter 4.14 DC-link 2,14 +24 V (U (Connect nothing!) DGND Table 4.1 Key to layout and connection diagram, G393-004 (Size 1) to G393-032/G397-035 Danger! (Size 4) Communication Option 1 Field buses Bottom side Figure 4.5 Connection diagram, G393-004 (Size 1) to G393-032/G397-035 (Size 4)

  • Page 32: Layout, G393-045/G397-053 (Size 5) To G393-170/G397-210 (Size 6A)

    Electrical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 4.3.2 Layout, G393-045/G397-053 (Size 5) to G393-170/ G397-210 (Size 6A) In the following you will find the layout with the corresponding positions of the connectors and terminals. For improved clarity we have added an abbreviation to the designation for the connectors and terminals.
  • Page 33 Figure 4.7 Figure 4.8 Connection diagram, G393-045/G397-053 (Size 5) to G393-170/G397-210 (Size 6A) Table 4.2 Key to connection diagram, G393-045/G397-053 (Size 5) to G393-170/G397-210 (Size 6A) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Electrical installation...
  • Page 34 Electrical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 4.3.3 Layout, G397-250 to G397-450 (Size 7) Top side In the following you will find the layout with the corresponding positions of the ZK− ZK−...
  • Page 35 4.14 Connection for motor chapter 4.14 Hardware rating plate Figure 4.9 Software rating plate Figure 4.9 Table 4.3 Key to connection diagram (Size 7) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Electrical installation...

  • Page 36: Protective Earth Conductor Connection

    On operation with a Power Supply Unit: The control electronics therefore require a separate control supply that corresponds to • G393-004 (Size 1) to G393-072/G397-084 (Size 5) the requirements of a SELV/PELV. − Connect the PE connections on the DC-AC Servo Drives and the Power Supply Unit together using the pre-assembled cables.
  • Page 37 Figure 4.11 Electrical isolation concept, Size 1 to Size 4 Figure 4.12 Electrical isolation concept, Size 5 and Size 6A moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Electrical installation...

  • Page 38: Connection Of Control Supply (+24 V Dc)

    Electrical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Connection of control supply (+24 V DC) USB1.1 µP Ethernet #) only for hardware versions 0 and 1 The supply of power to the DC-AC Servo Drive is separate for the control section and GNDµP...

  • Page 39: G393-004 (Size 1) To G393-170/G397-210 (Size 6A)

    4.6.1 G393-004 (Size 1) to G393-170/G397-210 (Size 6A) 4.6.2 G397-250 to G397-450 (Size 7) Terminal/pin Specification Device 1 Top side Device 2 Top side • U  = +24 V DC -20 % +10 %, stabilised and smoothed D1 D2 D1 D2 • For max. starting and continuous currents see chap. A.4...

  • Page 40: Connection Of Dc Power Supply

    If extending the DC link coupling is unavoidable, it is imperative you pay attention to the requirements in chapter A.5. On the usage of connection cables that do not meet the requirements, Moog does not provide any guarantee for stable, safe operation.
  • Page 41 L1 L2 L3 PE Motor Motor Figure 4.17 Connection of power supply and control supply as well as protective earth conductor in the axis group (example) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Electrical installation...

  • Page 42: Control Connections

    Electrical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Control connections 4.8.1 Specification of the cont ol connections Des. Term. Specification Electrical isolation Analog inputs Check whether a complete device setup is already available, i.e. whether the drive has already been...
  • Page 43 DC-AC Servo Drives and the Power Supply Unit can be mutually interlocked via terminal X4. You will find further information and an example circuit in chapter 10.1, page 85. moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...
  • Page 44  Id. no.: CA97554-001 05/2017 4.8.2 Brake driver G393-045/G397-053 (Size 5) to G393-170/G397-210 (Size 6A) The connector X20 is intended to be used to connect a motor brake. G393-004 (Size 1) to G393-032/G397-035 (Size 4) Des. Term. Specification Connection The connector X13 is intended to be used to connect a motor brake.

  • Page 45: Specification, Usb Interface

    The service and diagnostics interface X2 is designed as a USB V1.1 interface. It is only Option 2 can be factory-configured with various technology options. Additional or special suitable for connecting a PC for commissioning, service and diagnostics using the encoders can be evaluated here for example. software Moog D  5. rive DministrAtor You will find all available options in the MSD Ordering Catalog.

  • Page 46: Encoder Connection

    4.13.1 Encoder connection for synchonous motors Sin/Cos multi-turn encoder Variant B CA58876-002-yyy with SSI/EnDat interface Please use the ready made motor and encoder cables from Moog to connect the Sin/Cos multi-turn encoder synchronous motors. Variant C CA58877-002-yyy with HIPERFACE® interface 4.13.2 Allocation of motor/encoder cable to the DC-AC Servo...

  • Page 47: Resolver Connection

    IEC/EN 61800-5-1. Resistance Resistant to oil, hydrolysis and microbic attack (VDE0472) UL-Style 20233, +80 °C (+176 °F) - 300 V, Approvals CSA-C22.2N.210-M90, +75 °C (+167 °F) - 300 V FT1 Table 4.11 Technical data encoder cable moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Electrical installation...

  • Page 48: Connection For High-Resolution Encoders

    REFSIN NOTE: - switch • The usage of encoders not included in the range supplied by Moog requires special approval by Moog. • The maximum signal input frequency is 500 kHz. • Encoders with a power supply of 5 V ±5 % must have a separate sensor cable connection.

  • Page 49: Motor Connection

    To connect the servomotors in the product range please use a ready made motor cable from Moog. 4.14 Motor connection G393-004 (Size 1) to G393-032/G397-035 (Size 4) Define the cable cross-section according to local and national regulations and conditions. It is NOTE dependent on the rated current, the type of cable laying and the ambient temperature.
  • Page 50 Electrical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 G397-250 to G397-450 (Size 7) NOTE: Connection option for a motor brake with a motor brake current of maximum 2 A see Figure 4.20. Cable break detection is not possible.
  • Page 51 Cores 5 and 6 (PTC) are required only for motors in which the motor PTC cannot be connected via the encoder cable. In the case of servomotors with resolver, the PTC is connected via the resolver cable. moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...

  • Page 52: Switching In The Motor Cable

    Electrical installation moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 4.14.2 Switching in the motor cable CAUTION! Damage to the device due to switching in the motor cable! • Carelessness can cause damage to the device...

  • Page 53: Commissioning

     5. rive DministrAtor It is imperative you pay attention to the following warnings and safety instructions prior to You will find more detailed information in the Installation Manual Moog D rive DministrAtor and during installation. Switch on the control supply (chapter 5.2.1).

  • Page 54: Switching On Control Supply

    You will find details on the control supply in chapter 4.6. You will find details on the display indication in chapter 5.4. NOTE: • Online help You will find a detailed description of Moog D  5 and the rive DministrAtor commissioning wizard in the online help for Moog D  5.
  • Page 55 5.2.4 Controlling drive using Moog D  5 Display indication after switching on the power supply rive DministrAtor Action Reaction Explanation Switch on the power supply. Then enable the power stage and activate the control. The drive should be tested without the coupled mechanism.

  • Page 56: Serial Commissioning

    Table 5.3 Power-up sequence Serial commissioning An existing parameter data set can be transferred to other DC-AC Servo Drives using Moog D  5. You will find details on this topic in the Online Help for Moog rive DministrAtor  5 and in chapter 5.4.

  • Page 57: Integrated Control Unit

    Ethernet IP address and subnet mask setting • Field bus settings (indication "Fb") (see chapter 5.4.5) E.g. field bus add ess setting Figure 5.1 Integrated control unit moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Commissioning...

  • Page 58: Function Of Buttons T1 And T2

    Commissioning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 5.4.1 Function of buttons T1 and T2 5.4.2 Display These buttons are used to activate the different menus and to control the corresponding The following table defines various indications and items of status information p ovided functions.

  • Page 59: Parameter Menu (Pa)

    An Ethernet TCP/IP interface is available as a service and diagnostics interface. The IP address is set in the factory to 192.168.39.5. It can be changed using the PC software • Reset device to factory settings Moog D  5 or via the display. rive DministrAtor...

  • Page 60: Field Bus Address Menu (Fb)

    Commissioning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Example configuration of the subnet mask NOTE: • During the flashing phase after step 7 the save procedure can still be In this example the subnet mask is changed from 255.255.255.0 to 122.255.255.0.
  • Page 61 Value NOT saved <5 s T1 T2 accept <5 s Value saved >5 s >5 s Figure 5.3 Example configuration of the field bus address moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Commissioning...
  • Page 62 Commissioning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017...

  • Page 63: Diagnostics

    STO (Safe Torque Off) is active, indication extinguishes if function is inactive. 3) The point flashes if the power stage is active. Table 6.1 Device states moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...
  • Page 64 On the occurrence of an error, a "pop-up" window appears immediately with more detailed information on the actual error. Moog D  5 rive DministrAtor Click the "Device status" button in the header in the Moog D  5 to open rive DministrAtor the "Device status" window. Figure 6.1 "Device status" button in the header Use the "Error historyto"...
  • Page 65 Double-click in the project tree “Alarms & Warnings (Details)”. NOTE: You will find further information in the program help for Moog D rive DministrAtor Figure 6.4 “Alarm & Warnings (Details)” moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id.
  • Page 66 Diagnostics moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017...

  • Page 67: Safe Torque Off (Sto)

    "Description of the STO Safety Function" (ID no. CB19388). NOTE: STO certification applies for DC-AC Servo Drives of Size 1 to 7 moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Safe Torque Off (STO)
  • Page 68 Safe Torque Off (STO) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017...

  • Page 69: Operation With Ac-Ac Servo Drive As Supply

    315 A NH 2 G395-325 2021234.400 400 A NH 2 G395-450 2021234.500 500 A NH 2 Table 8.1 Recommended mains fuses from the manufacturer SIBA (www.siba-fuses.com) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Operation with AC-AC Servo Drive as supply...
  • Page 70 Operation with AC-AC Servo Drive as supply moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Motor protection switch • G392-004 (Size 1) to G392-072/G395-084 (Size 5) In all circumstances the motor protection switch is to be installed in addition to the mains fuses.
  • Page 71 Motor Motor Figure 8.1 Overview, connection diagram for operation with supply by an AC-AC Servo Drive (Size 1 to 4) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Operation with AC-AC Servo Drive as supply...
  • Page 72 Operation with AC-AC Servo Drive as supply moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Mains fuses L1.1 L1.1 L1.1 Mains supply/emergency L2.1 L2.1 stop L2.1 L3.1 L3.1 L3.1 Short circuit proof cables For Size 5: motor...
  • Page 73 L1 L2 L3 PE Motor Motor Motor Figure 8.3 Overview, connection diagram for operation with supply by an AC-AC Servo Drive (Size 7) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Operation with AC-AC Servo Drive as supply...

  • Page 74: Switch Cabinet Arrangement With Ac-Ac Servo Drive As Supply

    In each case check and evaluate the layout planned in relation to the specific application as well as the regulations applicable in the installation location for the system. Moog does not accept any liability for the applicability of the switch cabinet arrangement...

  • Page 75: Planning

    The information in this chapter relates only to the devices and components in the product family MSD Servo Drive (not including MSD Single Axis Servo Drive Compact) from Moog. Operation with devices or components from other manufacturers or product families is not allowed! •...

  • Page 76: Operation With A Power Supply Unit

    Planning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Operation with a Power Supply Unit Disadvantages • The space required due to the Power Supply Unit and its external circuit can, in some circumstance, be greater than on operation with AC-AC Servo Drive as In this system variant the DC-supplied DC-AC Servo Drives are connected to a central the supply or a system comprising AC-AC Servo Drives.

  • Page 77: Operation With Ac-Ac Servo Drive As Supply

    Lower DC link voltage than on operation with a Power Supply Unit • Due to the total DC link capacitance, fewer DC-AC Servo Drives can be connected than to the Power Supply Unit moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Planning...

  • Page 78: Functional Comparison

    Planning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Functional comparison Cost-effectiveness calculation As a selection aid, the technical and functional differences between operation with an Along with the functional advantages, a multi-axis system also offers ecological and AC-AC Servo Drive as the supply and operation with a Power Supply Unit are compared.

  • Page 79: Dimensioning

    You can compile all relevant data for dimensioning your application using the instructions in this chapter. NOTE Based on these data, the specialists in Moog planning support will prepare a detailed dimensioning calculation. You can contact planning support via drives-support@moog.com.

  • Page 80: Selection Of Suitable Gearboxes And Motors

    Planning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 9.7.2 Selection of suitable gearboxes and motors 9.7.4 Selection of suitable Power Supply Unit The gearbox is selected depending on the application, either to obtain the maximum...
  • Page 81 G396-110 For 10 s Table 9.4 Power output and capacitances for the Power Supply Units DC link capacitance [µF] DC-AC Servo Drive Air cooling Liquid cooling G393-004 Axis 3 G393-006 G393-008 G393-012 G393-016 / G397-020 G393-020 / G397-025 G393-024 / G397-026...
  • Page 82 Planning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Example calculation: supply with Power Supply Unit However, it is then not possible to feed power back to the supply system. Regenerative power produced must be dissipated via a braking resistor and converted into heat.
  • Page 83 Maximum total DC link capacitance [µF] DC link capacitance [µF] AC-AC-Servo Drive Mains voltage Mains voltage Air cooling Liquid cooling 460 V AC or 400 V AC 480 V AC Axis 2 G393-004 G393-006 G393-008 1355 1355 G393-012 1355 1355 G393-016 / G397-020 1230 1230 2460...
  • Page 84 Planning moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Damage to your system/machine due to uncontrolled or CAUTION! inappropriate commissioning. The device may suffer irreparable damage. • Pay attention to switch-on sequence The mains voltage is only allowed to be switched on after switching on the +24 V DC supply voltage for the control electronics and conclusion of the initialisation phase.
  • Page 85 Assign the output REL (X4/23,24) on the Power Supply Unit the function "Regulation in operation" (value 2, OUTPUT_FS_ACTIV). You will find further functions in the Operation Manual MSD Power Supply Unit. moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...
  • Page 86 10 Application example moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017...

  • Page 87: A.1.1 G393-004 To G393-032 (Air Cooling, 400 V Ac)

    All data apply for a motor cable length ≤10 m (32.80 ft) 1) At maximum 70 % pre-load Table A.1 Rated and peak current, G393-004 to G393-032 (air cooling, 400 V AC) 2) Shutdown as per I²t characteristic All data apply for a motor cable length ≤10 m (32.80 ft) Table A.1 Rated and peak current, G393-004 to G393-032 (air cooling, 400 V AC)

  • Page 88: A.1.2 G393-004 To G393-032 (Air Cooling, 460 V Ac)

    1) At maximum 70 % pre-load 2) Shutdown as per I²t characteristic All data apply for a motor cable length ≤10 m (32.80 ft) 14.6 14.6 21.8 Table A.1 Rated and peak current, G393-004 to G393-032 (air cooling, 400 V AC) 11.5 11.5 G393-008 (Size 2) (+104) 11.8 20.2...

  • Page 89: A.1.3 G393-004 To G393-032 (Air Cooling, 480 V Ac)

    1) At maximum 70 % pre-load 2) Shutdown as per I²t characteristic Table A.2 Rated and peak current, G393-004 to G393-032 (air cooling, 460 V AC) All data apply for a motor cable length ≤10 m (32.80 ft) Table A.3 Rated and peak current, G393-004 to G393-032 (air cooling, 480 V AC)

  • Page 90: A.1.4 G393-004 To G393-032 (Air Cooling, 770 V Dc)

    1) At maximum 70 % pre-load 2) Shutdown as per I²t characteristic Table A.3 Rated and peak current, G393-004 to G393-032 (air cooling, 480 V AC) All data apply for a motor cable length ≤10 m (32.80 ft) Table A.4 Rated and peak current, G393-004 to G393-032 (air cooling, 770 V DC)

  • Page 91: A.1.5 G393-045 To G393-170 (Air Cooling)

    2) Shutdown as per I²t characteristic All data apply for a motor cable length ≤10 m (32.80 ft) Table A.4 Rated and peak current, G393-004 to G393-032 (air cooling, 770 V DC) 1) When supplied with 565 V DC (corresponding to 400 V AC) at maximum 70 % pre-load 2) Shutdown as per I²t characteristic...

  • Page 92: A.1.6 G397-016 To G397-032 (Liquid Cooling, 400 V Ac)

    Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 A.1.6 G397-016 to G397-032 (liquid cooling, 400 V AC) Rated current Peak current [A Peak current Device Device 1MAX 2MAX 0 Hz ≥5 Hz ≥5 Hz [kHz] [°C (°F)] 0 Hz 5 Hz...

  • Page 93: A.1.7 G397-016 To G397-032 (Liquid Cooling, 460 V Ac)

    All data apply for a motor cable length ≤10 m (32.80 ft) Table A.8 Rated and peak current, G397-016 to G397-032 (liquid cooling, 480 V AC) Table A.7 Rated and peak current, G397-016 to G397-032 (liquid cooling, 460 V AC) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...

  • Page 94: A.1.9 G397-016 To G397-032 (Liquid Cooling, 770 V Dc)

    Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 A.1.9 G397-016 to G397-032 (liquid cooling, 770 V DC) A.1.10 G397-045 to G397-170 (liquid cooling) Rated current Peak current [A Peak current Device Device 1MAX 2MAX 0 Hz ≥5 Hz...

  • Page 95: A.1.11 G397-250 To G397-450 (Liquid Cooling)

    All data apply for a motor cable length ≤10 m (32.80 ft) Table A.11 Rated and peak current, G397-250 to G397-450 (liquid cooling) 2 to 4 kHz Table A.10 Rated and peak current, G397-045 to G397-170 (liquid cooling) moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...

  • Page 96: A.2 Technical Data, Msd Servo Drive Dc-Ac

    Generated from rectified TN system with earthed star point and phase conductor voltages 3 x 400 V AC, 3 x 460 V AC or 3 x 480 V AC using the approved devices from Moog (MSD Servo Drive AC-AC or MSD Power Supply Unit). Insulation Generated from rectified TN system with earthed star point and phase conductor voltages 3 x 400 V AC, 3 x 460 V AC voltage as per IEC/EN 61800-5-1, system voltage 277 V, overvoltage category III.

  • Page 97: A.2.3 G393-090 To G393-170 / G397-110 To G397-210

    Generated from rectified TN system with earthed star point and phase conductor voltages 3 x 400 V AC, 3 x 460 V AC or 3 x 480 V AC using the approved devices from Moog (MSD Servo Drive AC-AC or MSD Power Supply Unit). Insulation voltage as per IEC/EN 61800-5-1, system voltage 277 V, overvoltage category III.

  • Page 98: A.3 Power Connections

    Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Power connections Size Size 6A G393-090/G397-110 G393-143/G397-170 Device G393-110/G397-143 G393-170/G397-210 Size Size 1 Size 2 Size 3 Size 4 Size 5 X11/ZK+, ZK- Use the pre-assembled connection cables supplied or 35 to 95 mm...

  • Page 99: A.4 Current Required For The Control Supply

    The minimum cross-section of the connection cables depends on the local regulations, conditions as well as on the rated current of the Power Supply Unit. Table A.18 Busbar connections moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...
  • Page 100 Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Pre-assembled DC link connections NOTE Requirements for longer cables • Only the pre-assembled cables supplied are to be used for the electrical Type Cross-section Model Connection DC coupling of the devices.
  • Page 101 DC-AC Servo Drive DC-AC Servo Drive Power Supply Unit Only use the Cable Only use the pre-assembled connection cables supplied. Cable G393-004 pre-assembled connection cables supplied. G396-026 Size 1 G393-006 Size 5 Tightening G396-050 2.5 to 4.5 Nm (22 to 39.8 lb-in)
  • Page 102 Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 A.5.3 DC coupling, AC-AC Servo Drive and DC-AC Servo Drive Size 1 Size 2 Size 3 Size 4 Size 5 Size 6A Size 7 DC-AC Servo Drive...
  • Page 103 Referred to DC voltage (U ) 565 V Table A.24 DC coupling, AC-AC Servo Drive and DC-AC Servo Drive: cables, cable cross- section and tightening torques moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017 Technical data...
  • Page 104 Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Ambient conditions Climatic conditions As per IEC/EN 61800-2, IEC/EN 60721-3-3 class 3K3 Size 1 Ambient conditions -10 °C to +40 °C (+14 °F to +104 °F) (4, 8, 12, 16 kHz) Protection...
  • Page 105 Drop height of packed device maximum 0.25 m (9.84 in) Adequate heating of the cooling medium is to be provided by the customer. As per EN 61800-2, IEC/EN 60721-3-3 class 3M1 The cooling medium is to be approved by Moog if it differs from the Frequency [Hz] Amplitude [mm (in)] Acceleration [m/s²...
  • Page 106 Technical data moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 UL certification (Size 1 to Size 7) Size Size 3 Size 4 Size 5 Size 6A Size 7 The description of all measures to maintain UL certification is to be found in the document "UL-Certification"...
  • Page 107 Capable for energy chains ................... 43, 49 Encoder cable Capacitor charging ..................... 11 Cable cross-section ................41, 49, 50, 52 Climatic conditions ....................104 Cable diameter ..................... 46 Commissioning ....................53, 55, 75 moog MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...
  • Page 108 MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 Cable shield ......................42 Cable type ......................38 Helpline Circuit breaker ...................... 42 Mechanical installation..................15 Motor cable ......................48 Hydrological data ..................... 105 EnDat ..................30, 31, 33, 35, 45, 46, 48 Encoder connection ..................
  • Page 109 Minimum clearance ....................21, 24 Relay output ....................36, 37, 38 MMC card ........................28 Resolver ....................43, 46, 47, 80 Moog DriveAdministrator ............43, 45, 54, 55, 56, 59, 65 Responsibility ......................13 Motor Rotating field frequency ..............91, 94, 95, 96, 97 Motor brake ......................
  • Page 110 MSD Multi-Axis System Operation Manual DC-AC Servo Drive  Id. no.: CA97554-001 05/2017 T1, T2 (buttons) ......................57 Technical data ............31, 33, 35, 46, 47, 87, 96, 97, 100 TN system ......................96, 97 UL approval ......................106 USB ........................49, 54 USB interface X2 ..................
  • Page 111 MSD Multi-Axis System Operation Manual DC-AC Servo Drive Id. no.: CA97554-001 05/2017...
  • Page 112 TAKE A CLOSE LOOK. Moog solutions are only a click away. Visit our worldwide Web site for more information and the Moog facility nearest you. moog Australia India Russia Moog GmbH +61 3 9561 6044 +91 80 4057 6666 +7 831 713 1811 Hanns-Klemm-Straße 28...

This manual is also suitable for:

G393-006G393-008G393-012G393-020G393-016G393-024 ... Show all

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