Moog G394-030 Operation Manual
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Moog G394-030 Operation Manual

Moog G394-030 Operation Manual

Msd servo drive compact 2.0 a to 8 a
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MSD Servo Drive
Compact
Operation Manual
Servo drive
2.0 A to 8 A

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Summary of Contents for Moog G394-030

  • Page 1 MSD Servo Drive Compact Operation Manual Servo drive 2.0 A to 8 A...
  • Page 2 Applicable as from firmware version: V0.25 parallel to the technical further development of our products. The German version is the original of this Operation Manual. Information and specifications may be changed at any time. For information on the latest version please refer to drives-support@moog.com..
  • Page 3 How to use this document Dear user, We are happy that you have made a decision in favour of a product from Moog GmbH. In order to be able to start using your new MSD Servo Drive Compact quickly and without problems, we ask you kindly to read this Operation Manual thoroughly beforehand.
  • Page 4 You will find the complete order code location of the rating plate on the MSD Servo Drive Compact refer to Fig. 3.1 on page with all values in the MSD Servo Drive Ordering Catalog. Model: G394-030-210-001 MOOG S/N : D116605 Rev.
  • Page 5 DANGER FROM ROTATING PARTS! Drive may start up automatically. Hints & Tips NOTE: Useful information or reference to other documents STEP: Action in a sequence of multiple actions. MSD Servo Drive Compact Operation Manual moog Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 6: Id No.: Ca97555-001, Rev. 3.0 - Date

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog Space for personal notes...

  • Page 7: Table Of Contents

    Connection between PC and servo drive .............36 Connection of supply voltage .................21 4.2.3 Parameter setting ..................36 3.7.1 Connection of control supply (+24 V DC) .............21 4.2.4 Drive control with Moog D  5 ..........36 rive DministrAtor 3.7.2 Connection of mains supply C2 and C3 ............21 Serial commissioning ....................38 3.7.3...
  • Page 8 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 4.4.3 Parameter menu (PA) ...................40 4.4.4 Ethernet IP-address menu (IP) ..............40 4.4.5 Fieldbus address menu (Fb) ................42 Diagnostics ................43 Device states ......................43 Error display ......................43 Error codes ......................43...

  • Page 9: Safety

    • Do not touch electronic components and contacts (electrostatic discharge may destroy components). Table 1.1 Safety instructions MSD Servo Drive Compact Operation Manual moog Safety Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 10: Warning Symbols

    The Warning symbols General explanation ANSI Z 535 warranty provided by Moog GmbH would thereby be rendered void. NOTE: Deployment of the drives in non-stationary equipment is classed ATTENTION! Misoperation may result...

  • Page 11: Mechanical Installation

    The devices themselves have an aluminium back panel. Air flow: minimum 1.2 m/s • Maximum pollution severity 2. Further information on environmental conditions can be found in the appendix. MSD Servo Drive Compact Operation Manual moog Mech. installation Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...
  • Page 12 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog Dimensions MSD Servo Drive Compact G394-030 G394-059 G394-080 G394-020 G394-035 G394-065 Weight [kg] B (width) H (height) C 2 + C 3 T (depth) 235.5 27.5 C 2 + C 3 + C 4 D Ø...

  • Page 13: Installation

    Additional information can be found in the corresponding connection description. Commissioning (i.e. starting intended operation) is only permitted when strictly If you require further detailed information on installation you should consult the Moog complying with EMC product standard EN 61800-3. The installer/operator of a Helpline (see page 44).

  • Page 14: Layout

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 3.2 layout Number Designation D1, D2 7-segment display The following shows the layout with the corresponding positions of plugs and terminals. DC link voltage indicator lED For better orientation we have identified the designations of plugs and terminals with an abbreviation.

  • Page 15: Connection Diagram

    +24 V DC supply for Communication control electronics (U – Option 1 Table 3.2 Key to connection diagram Fieldbuses BOTTOM Fig. 3.2 Connection diagram MSD Servo Drive Compact Operation Manual moog Installation Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 16: Effective Emc Installation

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 3.4 Effective EMC installation 3.4.1 Interference immunity of drives ATTENTION! This is a restricted availability product in accordance with IEC 61800-3. This product may cause radio interference in domestic environments;...
  • Page 17 NOTE: Ready made-up motor cables are available for Moog servo motors. For details refer to the Servo motors Ordering Catalog. Fig. 3.5 Specimen setup - Detail 2: Control supply Fig.
  • Page 18 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog Detail 3: Mains filter and mains connection Detail 4: Control cables At the output of the mains filter and the AC mains connection (X3): At the control terminals (X4) of the MSD Servo Drive Compact: • Connect the wire strands at the output of the mains filter directly to the...

  • Page 19: Connection Pe Conductor

    PE bar (main ground) in the control cabinet. Fig. 3.8 Star configuration layout for the PE conductor MSD Servo Drive Compact Operation Manual moog Installation Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 20: Electrical Isolation Concept

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 3.6 Electrical isolation concept Ethernet The control electronics, with its logic (µP), the encoder terminals and the inputs and X4/15 Resolver outputs, are electrically isolated from the power section (power supply/DC link). All µP...

  • Page 21: Connection Of Supply Voltage

    = 2 A (C2 to C4) Control X2/+ • Internal polarity reversal protection Fig. 3.11 Connection C2 and C3 mains supply 3 x 230 V (G394-030. -059) or 3 x 400 V supply X2/- (G394-020, -035) depending on device design • The power supply unit used must have a safe and reliable isolation against the mains system acc.

  • Page 22: Connection Of Mains Supply C4

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog C2 and C3 1-phase system 1-phase Mains Mains system choke filte r Mains Mains choke filte r Fig. 3.12 Conection C2 and C3 mains supply 1 x 230 V Fig.
  • Page 23 After a rest phase of a few minutes the device is 1 x maximum 16 (1-phase) ready to start once again. G394-030 3 x maximum 16 (3-phase) • TN and TT network: Operation is permitted if: G394-020 3 x maximum 6 −...

  • Page 24: Control Connections

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 3.8 Control connections 3.8.1 Specification of control connections Des. Term. Specification El. isolation Step Action Comment Analog inputs • U = ±10 V DC Check whether a complete device setup is • Resolution 12 Bit;...

  • Page 25: Connection Of Motor Brake X13

    = 80 mA (per pin) with self-resetting circuit breaker (polyswitch) Digital ground X4/1 DGND Reference ground for +24 V DC X4/13 Table 3.5 Specification of control connections X4 MSD Servo Drive Compact Operation Manual moog Installation Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 26: Specification Of Ethernet Interface

    Specification of interface: • Transfer rate 10/100 MBits/s BASE • line protocol IEEE802.3 compliant • Connection via standard commercially available crosslink cable, CAT 5 (e.g. Moog GnmbH accessory CC-ECl03, see also MSD Servo Drive Ordering Catalog) 3.10 Option 1 Depending on the MSD Servo Drive variant, Option 1 is factory-configured with various options.

  • Page 27: Encoder Connection

    3.12.1 Encoder connection of the synchronous motors Variant A C08335-011-yyy without further option Please use the ready made-up motor and encoder cables from Moog GmbH to connect Sin/Cos single-turn / multi-turn encoder the synchronous motors (see Servo motors Ordering Catalog). Variant B...

  • Page 28: Ready Made-Up Encoder Cables

    3.12.3 Ready made-up encoder cables Technical data CO8335-011-yyy CA58876-002-yyy CA58877-002-yyy The specifications can only be assured when using the Moog system cables. -40 ... +85 °C -35 ... +80 °C -40 ... +85 °C Temperature range (-40 ... +185 °F) (-31 ... +176 °F) (-40 ...

  • Page 29: Connection For High-Resolution Encoder

    ϑ- (PTC , KTY, Klixon) internally connected to X6/9 NOTES: ϑ+ (PTC , KTY, Klixon) internally connected to X6/5 • The usage of encoders not included in the range supplied by Moog GmbH requires special approval by Moog GmbH. +SIN • The maximum signal input frequency is 500 kHz.

  • Page 30: Motor Connection

    Braking motor to ground at resistor Wire the motor temperature sensor and activate temperature evaluation by means Mount shield at both ends to of Moog D . See also reduce interference emission. rive DministrAtor Option 2 related note.

  • Page 31: Ready Made-Up Motor Cable

    Connector housing / Screen Connector type Size 1 xxx-001 for standard configuration option, others on request Table 3.13 Technical data motor cable (Connector type Size 1) MSD Servo Drive Compact Operation Manual moog Installation Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 32: Switching In The Motor Cable

    Despite these measures, the possibility cannot be ruled out that the drive may protective function to protect the device against overheating. malfunction during switching in the motor cable. You activate this function by assigning to any digital output (Moog  5 ►expert field "I/O configuration" ►digital outputs rive DministrAtor ►OSD00 to OSD02) with BC_FAIL(56).
  • Page 33 × BrSum × ATTENTION! No additional external braking resistor may be connected to BrSum drives G394-035 - G394-080 with integrated braking resistor. MSD Servo Drive Compact Operation Manual moog Installation Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 34: Connection Of An External Braking Resistor

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 3.14.3 Connection of an external braking resistor DANGER FROM ElECTRICAl TENSION! Danger to life! Never wire or disconnect electrical connections while these are live. Always disconnect the ATTENTION! power before working on the device.

  • Page 35: Commissioning

    − The device heats up during the operation and the temperature on the heat may reach +100 °C (+212 °F). Danger of skin injury when touching. − Cooling air must be able to flow through the device without restriction. Parameter setting see section 4.2.3 Drive control with Moog D see section 4.2.4 rive DministrAtor NOTE: Details concerning STO (Safe Torque Off) have not been taken into account for initial commissioning, see chapter 6...

  • Page 36: Switching On Control Supply

    Initialization is running control supply • Motor dataset If you intend to use a Moog Servo Motor, motor datasets are available. Initialization completed Not ready for starting Table 4.1 Switch-on status of the MSD Servo Drive (after connection of the +24 V DC control supply) 4.2.4 Drive control with Moog D...
  • Page 37 If step 2 is to be executed via the inputs of terminal X4, the sources for the motor control has started. “START CONTROl” and speed setpoint must be configured accordingly in Motor energized, the subject area “Inputs/Outputs” of Moog D  5. “Start“ enabled Technology enabled...

  • Page 38: Serial Commissioning

    The device state is displayed after switching on the control voltage. If no input is An existing parameter dataset can be transferred to other MSD Servo Drive Compacts by made via the keypad for 60 seconds, the display switches back to the device state. using Moog D 5. Details can be found in the rive...

  • Page 39: Function Of Buttons T1 And T2

    If no input is made via the keyboard over a period of 60 seconds, the Table 4.5 Function of buttons T1 and T2 display returns to the device status display. MSD Servo Drive Compact Operation Manual moog Commissioning Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 40: Parameter Menu (Pa)

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 4.4.3 Parameter menu (PA) 4.4.4 Ethernet IP-address menu (IP) On the Parameter menu the device settings can be reset to their factory defaults. An Ethernet TCP/IP port is available as a service and diagnostics interface. The IP address is set by default to 192.168.39.5 and the subnet mask to 255.255.255.0.
  • Page 41 Back Value NOT saved <5 s T1 T2 Apply <5 s Value saved >5 s >5 s Fig. 4.2 Example configuration of subnet mask MSD Servo Drive Compact Operation Manual moog Commissioning Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 42: Fieldbus Address Menu (Fb)

    Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog 4.4.5 Fieldbus address menu (Fb) Example configuration of fieldbus address In this example the fieldbus address is changed from 1 to 23. The functions available under this menu item depend on the device expansion option.

  • Page 43: Diagnostics

    1) S. flashes when the STO (Safe Torque Off) function is active, display goes out when function is inactive. 2) The dot flashes when the power stage is active. Table 5.1 Device states MSD Servo Drive Compact Operation Manual moog Diagnostics Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 44: Helpline/Support & Service

    +49 7031 622 0 Telefax: +49 7031 622 100 E-Mail: drives-support@moog.com If you need further assistance, our specialists at the Moog Service Center will be happy to help. • Service - Please contact us: Phone: +49 7031 622 0 E-Mail:...

  • Page 45: Safe Torque Off (Sto)

    6 Safe Torque Off (STO) NOTE: You will find all information on the “STO” function in the 24-language document “Description of the STO Safety Function” (Id no. CB19388). MSD Servo Drive Compact Operation Manual moog Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...
  • Page 46 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog Space for personal notes...

  • Page 47: A Appendix

    3 x 230 V A.1 Current capacity of servo drives +45 (+113) The maximum permissible servo drive output current and the peak current are G394-030 +40 (+104) 0.08 dependent on the mains voltage, the motor cable length, the power stage switching frequency and the ambient temperature. If the conditions change, the maximum +40 (+104) permissible current capacity of the servo drives also changes.
  • Page 48 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog MSD Servo Drive Compact for 3 x 400/460/480 V Switching Ambient Peak current frequency tempera- Rated current I of power ture 200% (2 I 300% (3 I Device stage maximum [kHz] [°C (°F)] 400 V...

  • Page 49: Technical Data Msd Servo Drive Compact

    (with mains 5) Option (G394-xxx-xxx-xx2) choke) 3 x 230 V AC 3.3 A 6.5 A 8.8 A Table A.4 Technical data G394-030, G394-059 and G394-080 Asymmetry of mains voltage ±3% maximum Frequency 50/60 Hz ±10% NOTE: For more information on the braking chopper switch-on threshold also Power loss at I 75 W...
  • Page 50 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog G394-020, G394-035 and G394-065 Designation G394-020 G394-035 G394-065 Designation G394-020 G394-035 G394-065 Technical data Technical data DC link Output motor side Braking chopper switch-on 650 V DC...

  • Page 51: Ambient Conditions

    3) The absolute humidity is limited to maximum 25 g/m³. That means that the maximum values for temperature and relative air humidity stipulated in the table must not occur simultaneously. Table A.7 Climatic conditions MSD Servo Drive Compact MSD Servo Drive Compact Operation Manual moog [Appendix Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...

  • Page 52: Ul Certification

    The devices are certified as per Ul 508C. For this purpose the following conditions are to 5 - 7 lb-in be met by the user: G394-030 10 A, 250 V / RK5 (0.56 - 0.79 Nm) 1. The devices may only be operated in systems of overvoltage category III.

  • Page 53: Glossary

    Cable length ....................30 DIN VDE 0113 ....................10 Cable type ....................13 Display ............21, 39. see also 7-segment display Routing of cables ..................13 Moog D ............ 21, 26, 29, 36, 37, 44 rive DministrAtor Cable length ................. 22, 30, 47, 48 Circuit category ....................
  • Page 54 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog Electrical isolation concept ................20 Fault currents (RCD) ..................23 Fieldbus Effective EMC installation ................16 Fieldbus address................... 38, 42 EMC-compatible installation ..............11 Fieldbus options. see Option 1 EMC Directive.
  • Page 55 Motor temperature monitoring .........14, 15. see also X5 Motor temperature sensor. see also X5 Klixon ....................28 Qualification ..................... 9 KTY ....................... 28 PTC ..................27–31, 49, 50 MSD Servo Drive Compact Operation Manual moog Glossary Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...
  • Page 56 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog STO ..........37. see Stop categories: Stop category 0 (STO) ISDSH ......................37 Radio frequency interference suppression filter. see Filter: Radio interference STO ......................37 suppression filter Stop categories Rated current ..................
  • Page 57 X7 ......14, 15, 27, 28, 29. see also Encoder: high-resolution encoder X8 ................14, 15. see also Option 2 X9 ..............14, 15. see also Ethernet interface X13 ............14, 15, 25. see also Motor: Motor brake MSD Servo Drive Compact Operation Manual moog Glossary Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012...
  • Page 58 Id no.: CA97555-001, Rev. 3.0 - Date: 06/2012 MSD Servo Drive Compact Operation Manual moog Space for personal notes...
  • Page 60 TAKE A CLOSER LOOK. Moog solutions are only a click away. Visit our worldwide Web site for more information and the Moog facility nearest you. Argentina +54 11 4326 5916 info.argentina@moog.com Australia +61 3 9561 6044 info.australia@moog.com Brazil +55 11 3572 0400 info.brazil@moog.com...

This manual is also suitable for:

G394-020G394-080G394-065G394-059G394-035

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