1. Manuals
  2. Brands
  3. Danfoss Manuals
  4. DC Drives
  5. ADAP-KOOL AKD 102
  6. Operating instructions manual

Danfoss ADAP-KOOL AKD 102 Operating Instructions Manual

Hide thumbs Also See for ADAP-KOOL AKD 102:
Table of Contents

Advertisement

Quick Links

See also: Operating Instructions Manual
Contents
Contents
®
ADAP-KOOL
Drive Operating Instructions
®
MG.11.L4.02 - ADAP-KOOL
®
Drive
3
4
6
7
7
8
9
9
11
12
12
17
19
19
20
23
25
25
26
30
36
41
45
45
52
54
54
80
81
83
84
85
86
87
89
1

Advertisement

Table of Contents
loading

Related Manuals for Danfoss ADAP-KOOL AKD 102

Summary of Contents for Danfoss ADAP-KOOL AKD 102

  • Page 1: Table Of Contents

    ® Contents ADAP-KOOL Drive Operating Instructions Contents 1 Introduction 1.1.2 Copyright, Limitation of Liability and Revision Rights 1.1.6 Type Code String 2 Safety 2.1.2 High Voltage Warning 2.1.5 Before Commencing Repair Work 2.1.6 Special Conditions 2.1.7 Safe Stop of the Frequency Converter 2.1.8 IT Mains 3 Application Guide ®...
  • Page 2 ® Contents ADAP-KOOL Drive Operating Instructions 7.2.8 8-** Communication and Options 7.2.9 11-** ADAP-KOOL LON 7.2.10 13-** Smart Logic Controller 7.2.11 14-** Special Functions 7.2.12 15-** FC Information 7.2.13 16-** Data Readouts 7.2.14 18-** Info & Readouts 7.2.15 20-** FC Closed Loop 7.2.16 21-** Ext.

  • Page 3: Introduction

    1.1 Introduction The AKD 102 ADAP-KOOL Drive from Danfoss Food Retail has been designed with our refrigeration customers clearly in mind. The drive is designed to make commissioning and installation a simple and easy task. The built in “wizard” set up...

  • Page 4: Copyright, Limitation Of Liability And Revision Rights

    In particular, Danfoss is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
  • Page 5 See table 2.1 for details of how to read theType code string (T/C). Illustration 1.1 This example shows an identification label. NOTE Please have T/C (type code) number and serial number ready before contacting Danfoss. ® MG.11.L4.02 - ADAP-KOOL...

  • Page 6: Type Code String

    ® Introduction ADAP-KOOL Drive Operating Instructions 1.1.6 Type Code String Description Possible choice Product group & VLT Series AKD102 Power rating 8-10 1.1 - 250 kW (P1K1 - P250) Number of phases Three phases (T) T 2: 200-240 VAC Mains voltage 11-12 T 4: 380-480 VAC E20: IP20...

  • Page 7: Safety

    ® Safety ADAP-KOOL Drive Operating Instructions 2 Safety 2.1.1 Symbols Symbols used in this manual: NOTE Indicates something to be noted by the reader. CAUTION Indicates a general warning. WARNING Indicates a high-voltage warning. ✮ Indicates default setting 2.1.2 High Voltage Warning WARNING The voltage of the frequency converter and the MCO 101 option card is dangerous whenever it is connected to mains.

  • Page 8: Before Commencing Repair Work

    Installation at high altitude: 380 - 500 V, enclosure A, B and C: At altitudes above 2 km, please contact Danfoss regarding PELV. 380 - 500 V, enclosure D, E and F: At altitudes above 3 km, please contact Danfoss regarding PELV.

  • Page 9: Special Conditions

    ® Safety ADAP-KOOL Drive Operating Instructions 2.1.6 Special Conditions Electrical ratings: The rating indicated on the nameplate (Illustration 2.1) of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.
  • Page 10 ® Safety ADAP-KOOL Drive Operating Instructions 130BA491 Illustration 2.1 This certificate also covers AKD102 ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 11: It Mains

    ® Safety ADAP-KOOL Drive Operating Instructions 2.1.8 IT Mains WARNING IT mains Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V converters and 760 V for 690 V converters. For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.

  • Page 12: Application Guide

    ® Application Guide ADAP-KOOL Drive Operating Instructions 3 Application Guide ® 3.1.1 ADAP-KOOL Drive Application Guide The built in “wizard” menu guides the installer through the set up of the drive in a clear and structured manner, and has been constructed with reference to the industries refrigeration engineers, to ensure that the text and language used makes complete sense to the installer.
  • Page 13 ® Application Guide ADAP-KOOL Drive Operating Instructions Answering the questions on the screens will take the user Current and nominal speed setup though a complete setup for the ADAP-KOOL Drive. Most standard refrigeration applications can be setup by using this Application Guide. Advanced features must be accessed though the menu structure (Quick Menu, Main Menu etc.) in the drive.
  • Page 14 ® Application Guide ADAP-KOOL Drive Operating Instructions Choose with/ without bypass valve Settings for sensor Info: 4-20 mA feedback chosen - please connect Select open or closed loop accordingly NOTE Info: Set switch accordingly Internal / Closed loop : The AKD 102 will control the application directly using the internal PID control within the drive and needs an input from an external input such as a temperature or other sensor which is wired directly...
  • Page 15 ® Application Guide ADAP-KOOL Drive Operating Instructions Select unit and conversion from pressure Set cut out/ in value Select fixed or floating setpoint Choose pack control setup Set setpoint Set number of compressors in pack Set high/ low limit for setpoint ®...
  • Page 16 ® Application Guide ADAP-KOOL Drive Operating Instructions Info: Connect accordingly The Application Guide can be cancelled at any time by pressing “Back”. The Application Guide can be re-entered through the Quick Menu: Info: Setup completed When re-entering the Application Guide, the user will be After completing setup, choose to re-run wizard or start asked to keep previous changes to the factory setup or to application.

  • Page 17: Application Descriptions

    ® Application Guide ADAP-KOOL Drive Operating Instructions 3.1.2 Application Descriptions The AKD Wizard is structured into three basic applications: • Compressor • Multi condenser fan • Single fan and pump These applications are then further expanded to allow control of the drive to be controlled via the drives own internal PID controllers or from an external control signal.
  • Page 18 ® Application Guide ADAP-KOOL Drive Operating Instructions Illustration 3.3 Pressure control in closed loop – stand alone system. single fan or pump / multiple fans or pumps in parallel Compressor pack Illustration 3.4 P pressure transmitter Illustration 3.5 How to connect the AKD102 and AKS33 for closed loop applications ®...

  • Page 19: Mechanical Installation

    ® Mechanical Installation ADAP-KOOL Drive Operating Instructions 4 Mechanical Installation 4.1 Before starting 4.1.1 Checklist When unpacking the frequency converter, ensure that the unit is undamaged and complete. Use the following table to identify the packaging: A4/A5 Enclosure type: B1 (IP 21-55-66) B2 (IP 21-55-66) (IP 20-21) (IP 20-21)

  • Page 20: Mechanical Dimensions

    ® Mechanical Installation ADAP-KOOL Drive Operating Instructions 4.1.2 Mechanical Dimensions ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 21 ® Mechanical Installation ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 22 ® Mechanical Installation ADAP-KOOL Drive Operating Instructions 4.1.3 Accessory Bags Accessory Bags: Find the following parts included in the frequency converter accessory bags Frame sizes A2 and A3 Frame size A4/A5 Frame sizes B1 and B2 Frame sizes C1 and C2 1 + 2 only available in units with brake chopper.

  • Page 23: How To Install

    ® Mechanical Installation ADAP-KOOL Drive Operating Instructions 4.2 How to Install 4.2.1 Mechanical Mounting All IP20 enclosure sizes as well as IP21/ IP55 enclosure sizes except A2 and A3 allow side-by-side installation. If the IP 21 Enclosure kit (130B1122 or 130B1123) is used on enclosure A2 or A3, there must be a clearance between the drives of min.
  • Page 24 ® Mechanical Installation ADAP-KOOL Drive Operating Instructions 4.2.2 Safety Requirements of Mechanical Installation WARNING Pay attention to the requirements that apply to integration and field mounting kit. Observe the information in the list to avoid serious injury or equipment damage, especially when installing large units. NOTE The frequency converter is cooled by means of air circulation.

  • Page 25: Electrical Installation

    ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5 Electrical Installation 5.1 How to Connect 5.1.1 Cables General NOTE ® For the AKDHigh Power series mains and motor connections, please see the ADAP-KOOL Drive AKD102High Power Operating Instructions, MG.11.Ox.yy. NOTE Cables General Always comply with national and local regulations on cable cross-sections.

  • Page 26: Electrical Installation And Control Cables

    ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.2 Electrical Installation and Control Cables Illustration 5.1 Diagram showing all electrical terminals. (Terminal 37 present for units with Safe Stop Function only.) ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 27 ® Electrical Installation ADAP-KOOL Drive Operating Instructions Terminal number Terminal description Parameter number Factory default 1+2+3 Terminal 1+2+3-Relay1 5-40 Alarm Running 4+5+6 Terminal 4+5+6-Relay2 5-40 Alarm Running Terminal 12 Supply +24 V DC Terminal 13 Supply +24 V DC Terminal 18 Digital Input 5-10 Start Terminal 19 Digital Input...
  • Page 28 (symmetrical), 500 V/600 V maximum. Non UL compliance If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in table 4.2, which will ensure compliance with EN50178: In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency converter.
  • Page 29 ® Electrical Installation ADAP-KOOL Drive Operating Instructions Frequency Ferraz- Ferraz- Bussmann Bussmann Bussmann SIBA Littel fuse converter Shawmut Shawmut UL Compliance - 200-240 V Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1 K25-K37 KTN-R05 JKS-05 JJN-05 5017906-005...

  • Page 30: Mains Wiring Overview

    ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.4 Earthing and IT mains WARNING The earth connection cable cross section must be at least 10 mm or 2 rated mains wires terminated separately according to EN 50178 or IEC 61800-5-1 unless national regulations specify differently. Always comply with national and local regulations.
  • Page 31 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.6 Mains Connection for A2 and A3 Illustration 5.3 First mount the two screws on the mounting plate, slide it into place and tighten fully. Illustration 5.4 When mounting cables, first mount and tighten earth cable. ®...
  • Page 32 ® Electrical Installation ADAP-KOOL Drive Operating Instructions WARNING The earth connection cable cross section must be at least 10 mm or 2 rated mains wires terminated separately according to EN 50178/IEC 61800-5-1. Illustration 5.5 Then mount mains plug and tighten wires. Illustration 5.6 Finally tighten support bracket on mains wires.
  • Page 33 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.7 Mains Connection for A5 Illustration 5.7 How to connect to mains and earthing without mains disconnect switch. Note that a cable clamp is used. Illustration 5.8 How to connect to mains and earthing with mains disconnect switch. NOTE With single phase A5 use L1 and L2 terminals.
  • Page 34 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.8 Mains Connection for B1 and B2 Illustration 5.9 How to connect to mains and earthing for B1 and B2. NOTE For correct cable dimensions please see the section General Specifications at the back of this manual. 5.1.9 Mains connection for C1 and C2 Illustration 5.10 How to connect to mains and earthing.
  • Page 35 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.10 How to Connect Motor - Introduction See section General Specifications for correct dimensioning of motor cable cross-section and length. • Use a screened/armoured motor cable to comply with EMC emission specifications (or install the cable in metal conduit).

  • Page 36: Motor Wiring Overview

    ® Electrical Installation ADAP-KOOL Drive Operating Instructions Motor voltage 0-100% of mains voltage. 3 cables out of motor 6 cables out of motor, Delta-connected 6 cables out of motor, Star-connected U2, V2, W2 to be interconnected separately (optional terminal block) Earth connection Table 5.7 3 and 6 cable motor connection.
  • Page 37 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.12 Motor Connection for A2 and A3 Follow these drawings step by step for connecting the motor to the frequency converter. Illustration 5.12 First terminate the motor earth, then place motor U, V and W wires in plug and tighten. Illustration 5.13 Mount cable clamp to ensure 360 degree connection between chassis and screen, note the outer insulation of the motor cable is removed under the clamp.
  • Page 38 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.13 Motor Connection for A4 and A5 Illustration 5.14 First terminate the motor earth, then place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp. 5.1.14 Motor Connection for B1 and B2 Illustration 5.15 First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten.
  • Page 39 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.15 Motor Connection for C1 and C2 Illustration 5.16 First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp. 5.1.16 Wiring Example and Testing The following section describes how to terminate control wires and how to access them.
  • Page 40 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.17 Access to Control Terminals All terminals to the control cables are located underneath the terminal cover on the front of the frequency converter. Remove the terminal cover with a screwdriver. Illustration 5.17 Access to control terminals for A2, A3, B3, B4, C3 and C4 enclosures Remove front-cover to access control terminals.

  • Page 41: How To Test Motor And Direction Of Rotation

    ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.18 Control terminals Drawing reference numbers: 10-pole plug digital I/O. 3-pole plug RS-485 Bus. 6-pole analog I/O. Illustration 5.21 USB connection. Step 2: Insert one end in terminal 27 using a suitable terminal screwdriver.
  • Page 42 ® Electrical Installation ADAP-KOOL Drive Operating Instructions Illustration 5.24 Step 5: By pressing the [Hand on] button, the LED above the Illustration 5.27 button should be lit and the motor may rotate. Step 8: Press the [Off] button to stop the motor again. Illustration 5.25 Illustration 5.28 Step 6: The speed of the motor can be seen in the LCP.
  • Page 43 ® Electrical Installation ADAP-KOOL Drive Operating Instructions 5.1.20 Switches S201, S202, and S801 Step 1. Locate motor name plate NOTE Switches S201 (Al 53) and S202 (Al 54) are used to select a current (0-20 mA) or a voltage (0 to 10 V) configuration of The motor is either star- (Y) or delta- connected (Δ).
  • Page 44 This number along with the description of the alarm will assist troubleshooting. If contacting Danfoss Service, make sure to mention number and alarm description. NOTE Unsuccessful AMA is often caused by incorrectly entered motor name plate data or too big difference between the motor power size and the frequency converter power size.

  • Page 45: How To Operate The Frequency Converter

    ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions 6 How to Operate the Frequency Converter 6.1.1 Four Ways of Operating The frequency converter can be operated in 4 ways: Graphical Local Control Panel (GLCP) RS-485 serial communication or USB, both for PC connection Via AK Lon =>...
  • Page 46 ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions The display is divided into 3 sections: Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.
  • Page 47 ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions Status display III: This state displays the event and action of the Smart Logic Control. For further information, see section Smart Logic Control. 130BP045.10 [Status] indicates the status of the frequency converter and/or the motor.
  • Page 48 ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions [Main Menu] The Alarm log button on the LCP allows access to both is used for programming all parameters.The Main Menu Alarm log and Maintenance log. parameters can be accessed immediately unless a password has been created via par.
  • Page 49 ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions [Hand On] enables control of the frequency converter via the GLCP. [Hand on] also starts the motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can be selected as Enable [1] or Disable [0] via par. 0-40 [Hand on] key on LCP.
  • Page 50 6.1.5 PC Software Tools PC-based Configuration Tool MCT 10 All Frequency converters are equipped with a serial communication port. Danfoss provides a PC tool for communication between PC and frequency converter, PC-based Configuration Tool MCT 10. Please check the section on Available Literature for detailed information on this tool.
  • Page 51 ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions • Planning a communication network off-line. MCT 10 contains a complete frequency converter database • Commissioning frequency converters on line • Saving settings for all frequency converters • Replacing a frequency converter in a network •...

  • Page 52: Tips And Tricks

    ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions 6.1.6 Tips and Tricks For the majority of ADAP-KOOL applications the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to all the typical parameters required. Whenever possible, performing an AMA, will ensure best shaft performance Contrast of the display can be adjusted by pressing [Status] and [▲] for darker display or by pressing [Status] and [▼] for brighter dispaly...
  • Page 53 ® How to Operate the Frequenc... ADAP-KOOL Drive Operating Instructions Remove power to unit and wait for display to turn off. Reconnect power and the frequency converter is reset. Note that first start-up takes a few more seconds Press [Reset] 14-22 Operation Mode initialises all except: 14-50 RFI Filter 8-30 Protocol...

  • Page 54: How To Programme The Frequency Converter

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7 How to Programme the Frequency Converter 7.1 How to Programme 7.1.1 Parameter Set-Up Group Title Function Operation and Display Parameters used to program the fundamental functions of the frequency converter and the LCP including: selection of language;...
  • Page 55 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions Group Title Function Extended Closed Loop Parameters used to configure the 3 extended closed loop PI(D) controllers which for example can be used to control external actuators (e.g. chilled water valve to maintain supply air temperature in a VAV system) including: engineering unit for the reference and feedback of each controller (e.g.
  • Page 56 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.1.2 Quick Menu Mode Parameter Data The graphical display (GLCP) provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following procedure: Press Quick Menu button ▲...
  • Page 57 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions Efficient Parameter Set-up for ADAP-KOOL Applications The parameters can easily be set up for the vast majority of the ADAP-KOOL applications only by using the [Quick Setup] option. After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below and tables Q3-1 to Q3-4 in the followingFunction Setups section.
  • Page 58 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 0-01 Language 1-03 Torque Characteristics Option: Function: Option: Function: Defines the language to be used in the display. energy consumption and audible noise from The frequency converter can be delivered with 4 the motor.
  • Page 59 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 1-23 Motor Frequency 4-12 Motor Speed Low Limit [Hz] Range: Function: Range: Function: [20 - Select the motor frequency value from the Application [0 - par. Enter the minimum limit for motor 1000 Hz] motor nameplate data.For 87 Hz operation Dependent...
  • Page 60 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 3-03 Maximum Reference 3-13 Reference Site Range: Function: Option: Function: 0 ReferenceFeed- [par. 3-02 - Enter the maximum Local Use local reference in both Hand mode and backUnit 999999.999 acceptable value for the Auto mode.
  • Page 61 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 5-10 Terminal 18 Digital Input 5-10 Terminal 18 Digital Input Option: Function: Option: Function: for External Interlock. The alarm can be [19] Freeze ref Freezes actual reference. The frozen reset using a digital input or the [RESET] reference is now the point of enable/ key if the cause for the External Interlock condition for Speed up and Speed down...
  • Page 62 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 5-10 Terminal 18 Digital Input 5-10 Terminal 18 Digital Input Option: Function: Option: Function: which is programmed for START [8], Jog [78] Reset Resets all data in 16-96 Maintenance Word [14] or Freeze Output [20], which means Preventive to 0.
  • Page 63 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions NOTE It is important to set motor par. 1-2* Motor Data correctly, since these form part of the AMA algorithm. An AMA must be performed to achieve optimum dynamic motor performance.
  • Page 64 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.1.3 Function Setups The Function set-up provides quick and easy access to all parameters required for the majority of ADAP-KOOL applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications.
  • Page 65 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions The Function Setup parameters are grouped in the following way: Q3-1 General Settings Q3-10 Adv. Motor Settings Q3-11 Analog Output Q3-12 Clock Settings Q3-13 Display Settings 1-90 Motor Thermal Protection 6-50 Terminal 42 Output 0-70 Set date and time 0-20 Display Line 1.1 Small...
  • Page 66 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 0-20 Display Line 1.1 Small 0-20 Display Line 1.1 Small Option: Function: Option: Function: Select a variable for display in line [1610] Power [kW] Actual power consumed by the 1, left position. motor in kW.
  • Page 67 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 0-20 Display Line 1.1 Small 0-20 Display Line 1.1 Small Option: Function: Option: Function: [1652] Feedback [Unit] Reference value from programmed [1680] Fieldbus CTW 1 Control word (CTW) received from digital input(s).
  • Page 68 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 0-20 Display Line 1.1 Small 0-37 Display Text 1 Option: Function: Range: Function: [2118] Ext. 1 Feedback The value of the feedback signal for [0 - In this parameter it is possible to write an [Unit] extended Closed Loop Controller 1 individual text string for display in the LCP or to be...
  • Page 69 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 0-71 Date Format 0-76 DST/Summertime Start Option: Function: Range: Function: Sets the date format to be used in the LCP. programmed in the format selected in 0-71 Date Format. YYYY-MM-DD DD-MM-YYYY 0-77 DST/Summertime End MM/DD/YYYY...
  • Page 70 When using preset references, select Preset ref. bit 0 / 1 / 2 [16], [17] or [18] for the corresponding digital inputs in parameter group 5-1* Digital Inputs. NOTE Danfoss recommends using 24 VDC as thermistor supply voltage. 1-93 Thermistor Source Option: Function: Select the input to which the thermistor (PTC sensor) should be connected.
  • Page 71 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 3-13 Reference Site 6-11 Terminal 53 High Voltage Option: Function: Range: Function: Select which reference site to activate. feedback value set in 6-15 Terminal 53 High Ref./Feedb. Value. Linked to Use local reference when in Hand mode;...
  • Page 72 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 6-24 Terminal 54 Low Ref./Feedb. Value 6-50 Terminal 42 Output Range: Function: Option: Function: -1.000 N/A [-999999.999 - Enter the analog input scaling [132] Feedback 4-20mA : -200% to +200% of 20-14 Maximum 999999.999 N/A] value that corresponds to the Reference/Feedb.
  • Page 73 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 6-52 Terminal 42 Output Max Scale Range: Function: 100.00 [0.00 Scale for the maximum output (20 mA) of the analog signal at terminal 42. 200.00 Set the value to be the percentage of the full range of the variable selected in 6-50 Terminal 42 Output.
  • Page 74 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 20-01 Feedback 1 Conversion 14-01 Switching Frequency Option: Function: This parameter allows a conversion function to be applied to Feedback 1. 2.0 kHz Option: Function: 2.5 kHz 3.0 kHz [1] Square root Square root [1] is commonly used when a 3.5 kHz pressure sensor is used to provide flow...
  • Page 75 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 20-30 Refrigerant 20-21 Setpoint 1 Range: Function: Select the refrigerant used in the compressor application. This parameter must be specified correctly for the pressure to [-999999.999 - Setpoint 1 is used in temperature conversion to be accurate.
  • Page 76 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions NOTE 22-43 Wake-up Speed [Hz] Always set the desired for 20-14 Maximum Reference/Feedb. Range: Function: before setting the values for the PID controller in par. 0 Hz [par. 4-12 To be used if 0-02 Motor Speed Unit, has been group 20-9*.
  • Page 77 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 25-00 Pack Controller 25-20 25-20 Neutral Zone [unit] Option: Function: Range: Function: For operation of multiple devices (compressor) The NZ is programmed in the same unit as systems where capacity is adapted to actual load selected in par.
  • Page 78 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.1.5 Parameter Selection 25-22 -Zone [unit] Range: Function: In the Main Menu mode, the parameters are divided into familiarity with the system. See --Zone Delay, groups. Select a parameter group by means of the par.
  • Page 79 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ▲ ▼ 7.1.9 Changing of data value, Step-by-Step change. [ ] key increases the value, [ ] key decreases the value. Certain parameters can be changed step by step or Press [Cancel] key to disregard change, or press infinitely variably.

  • Page 80: Parameter List

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2 Parameter list ® Parameters for ADAP-KOOL Drive AKD102 are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter. The vast majority of applications can be programmed using the Quick Menu button and selecting the parameters under Quick Setup and Function Setups.

  • Page 81: Operation And Display

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.1 0-** Operation and Display ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 82 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 83: Load / Motor

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.2 1-** Load / Motor ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 84: Brakes

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.3 2-** Brakes ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 85: Reference / Ramps

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.4 3-** Reference / Ramps ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 86: Limits / Warnings

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.5 4-** Limits / Warnings ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 87: Digital In / Out

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.6 5-** Digital In / Out ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 88 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 89: Analog In / Out

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.7 6-** Analog In / Out ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 90 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 91: Communication And Options

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.8 8-** Communication and Options ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 92: Adap-Kool Lon

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.9 11-** ADAP-KOOL LON ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 93: Smart Logic Controller

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.10 13-** Smart Logic Controller ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 94: Special Functions

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.11 14-** Special Functions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 95: Fc Information

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.12 15-** FC Information ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 96 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 97: Data Readouts

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.13 16-** Data Readouts ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 98 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 99: Info & Readouts

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.14 18-** Info & Readouts ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 100: Fc Closed Loop

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.15 20-** FC Closed Loop ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 101: Ext. Closed Loop

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.16 21-** Ext. Closed Loop ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 102 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 103: Application Functions

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.17 22-** Application Functions ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 104 ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 105: Time Based Funtions

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.18 23-** Time Based Funtions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 106: Pack Controller

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.19 25-** Pack Controller ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 107: Analog I / O Option Mcb

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.20 26-** Analog I / O Option MCB 109 ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 108: Compressor Functions

    ® How to Programme the Frequ... ADAP-KOOL Drive Operating Instructions 7.2.21 28-** Compressor Functions ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 109: Troubleshooting

    ® Troubleshooting ADAP-KOOL Drive Operating Instructions 8 Troubleshooting 8.1 Alarms and warnings A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by a code on the display. A warning remains active until its cause is no longer present. Under certain circumstances operation of the motor may still be continued.
  • Page 110 ® Troubleshooting ADAP-KOOL Drive Operating Instructions Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference 10 Volts low Live zero error 6-01 No motor 1-80 Mains phase loss 14-12 DC link voltage high DC link voltage low DC over voltage DC under voltage Inverter overloaded Motor ETR over temperature 1-90...
  • Page 111 ® Troubleshooting ADAP-KOOL Drive Operating Instructions Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference Illegal FC configuration Drive Initialised to Default Value No-Flow 22-2* Dry Pump 22-2* End of Curve 22-5* Broken Belt 22-6* Start Delayed 22-7* Stop Delayed 22-7* Clock Fault 0-7* Compressor Interlock New spare part...

  • Page 112: Warning/Alarm List

    ® Troubleshooting ADAP-KOOL Drive Operating Instructions Description of Alarm Word 2 and Warning Word 2 Alarm Word 2 Warning Word 2 00000001 Start Delayed 00000002 Stop Delayed 00000200 Discharge Temperature High Discharge Temperature High 00000400 1024 Start Limit 00000800 2048 Speed Limit Table 8.4 Compressor specific Alarms and Warnings 8.1.1 Warning/Alarm list...
  • Page 113 ® Troubleshooting ADAP-KOOL Drive Operating Instructions WARNING/ALARM 12, Torque limit: ALARM/WARNING 26, Brake resistor power limit: The torque is higher than the value in par. 4-16 (in motor The power transmitted to the brake resistor is calculated as operation) or the torque is higher than the value in par. a percentage, as a mean value over the last 120 s, on the 4-17 (in regenerative operation).
  • Page 114 Control card over temperature: The cut-out temperature of The external 24 V DC backup power supply may be the control card is 80° C. overloaded, otherwise contact the local Danfoss supplier. WARNING 66, Heatsink Temperature Low: WARNING 48, 1.8 V supply low: The heat sink temperature is measured as 0°...
  • Page 115 ® Troubleshooting ADAP-KOOL Drive Operating Instructions ALARM 251, New Type Code: The frequency converter has got a new type code. ® MG.11.L4.02 - ADAP-KOOL Drive...

  • Page 116: Specifications

    ® Specifications ADAP-KOOL Drive Operating Instructions 9 Specifications 9.1 General Specifications Mains supply 200 - 240 VAC - Normal overload 110% for 1 minute Frequency converter P1K1 P1K5 P2K2 P3K0 P3K7 Typical Shaft Output [kW] IP 20 / Chassis IP 21 / NEMA 1 IP 55 / NEMA 12 IP 66 / NEMA 12 A4/A5...
  • Page 117 ® Specifications ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 118 ® Specifications ADAP-KOOL Drive Operating Instructions 9.1.1 Mains Supply 3 x 380 - 480 VAC Mains Supply 3 x 380 - 480 VAC - Normal overload 110% for 1 minute Frequency converter P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 Typical Shaft Output [kW] Typical Shaft Output [HP] at 460 V IP 20 / Chassis IP 21 / NEMA 1...
  • Page 119 ® Specifications ADAP-KOOL Drive Operating Instructions ® MG.11.L4.02 - ADAP-KOOL Drive...
  • Page 120 ® Specifications ADAP-KOOL Drive Operating Instructions 9.1.2 General specifications: Mains supply (L1, L2, L3): Supply voltage 380-480 V ±10% Supply frequency 50/60 Hz ±5% Max. imbalance temporary between mains phases 3.0 % of rated supply voltage True Power Factor () ≥...
  • Page 121 ® Specifications ADAP-KOOL Drive Operating Instructions Analog inputs: Number of analog inputs Terminal number 53, 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201/switch S202 = OFF (U) Voltage level : 0 to + 10 V (scaleable) Input resistance, R approx.
  • Page 122 ® Specifications ADAP-KOOL Drive Operating Instructions Digital output: Programmable digital/pulse outputs Terminal number 27, 29 Voltage level at digital/frequency output 0 - 24 V Max. output current (sink or source) 40 mA Max. load at frequency output 1 kΩ Max. capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz...
  • Page 123 ® Specifications ADAP-KOOL Drive Operating Instructions Surroundings: Enclosure ≤ enclosure type D IP 00, IP 21, IP 54 Enclosure ≥ enclosure type D, E IP 21, IP 54 Enclosure kit available ≤ enclosure type D IP21/NEMA 1/IP 4 on top of enclosure Vibration test 1.0 g Relative humidity...

  • Page 124: Special Conditions

    ® Specifications ADAP-KOOL Drive Operating Instructions 9.2 Special Conditions 9.2.1 Purpose of Derating Derating must be taken into account when using the frequency converter at low air pressure (heights), at low speeds, with long motor cables, cables with a large cross section or at high ambient temperature. The required action is described in this section.
  • Page 125 9.2.3 Derating for Low Air Pressure The cooling capability of air is decreased at lower air pressure. At altitudes higher than 2 km, please contact Danfoss regarding PELV. Below 1000 m altitude no derating is necessary but above 1000 m the ambient temperature (T ) or max.
  • Page 126 ® Specifications ADAP-KOOL Drive Operating Instructions An alternative is to lower the ambient temperature at high altitudes and thereby ensure 100% output current at high altitudes. 9.2.4 Derating for running at low speed When a motor is connected to a frequency converter, it is necessary to check that the cooling of the motor is adequate. The level of heating depends on the load on the motor, as well as the operating speed and time.
  • Page 127 ® Specifications ADAP-KOOL Drive Operating Instructions 9.2.6 Automatic adaptations to ensure performance The frequency converter constantly checks for critical levels of internal temperature, load current, high voltage on the intermediate circuit and low motor speeds. As a response to a critical level, the frequency converter can adjust the switching frequency and / or change the switching pattern in order to ensure the performance of the frequency converter.

  • Page 128: Index

    ® Index ADAP-KOOL Drive Operating Instructions Index DC Link....................112 Default Settings..................52 +Zone [unit], 25-21................77 Derating For Ambient Temperature............124 For Low Air Pressure..............125 Abbreviations And Standards............5 For Running At Low Speed............126 For The Installation Of Long Motor Cables Or Cables With Acceleration Time.................
  • Page 129 ® Index ADAP-KOOL Drive Operating Instructions Indexed Parameters................79 Pack Controller, 25-00................. 77 Indicator Lights..................47 Panel Through Mounting..............24 Initialisation.................... 52 Parameter Selection....................78 Installation At High Altitudes............. 8 Set-Up....................54 Intermediate Circuit................112 PC Software Tools................. 50 Interval Between Starts, 22-76............76 Protection And Features..............
  • Page 130 ® Index ADAP-KOOL Drive Operating Instructions Torque Characteristics................120 Characteristics, 1-03................ 58 Type Code String................... 6 Code String (T/C)................5 UL Fuses 200 - 240 V................29 USB Connection..................41 Variable (Quadratic) Torque Applications (VT)......126 Voltage Level..................120 Warning Against Unintended Start..........8 Wiring Example And Testing............

Table of Contents