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Danfoss ADAP-KOOL AKD 102 Operating Instructions Manual

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ADAP-KOOL
®
Drive AKD 102 High Power
Contents
Electrical Installation
MG.11.O1.02 - ADAP-KOOL
®
is a registered Danfoss trademark
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Summary of Contents for Danfoss ADAP-KOOL AKD 102

  • Page 1: Table Of Contents

    Installation of Input Plate Options Installation of Mains Shield for Frequency Converters 4 Electrical Installation Electrical Installation Power Connections Mains Connection Fuses Motor Insulation Motor Bearing Currents Control Cable Routing Electrical Installation, Control Terminals MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 2 20-** FC Closed Loop 21-** Ext. Closed Loop 22-** Application Functions 23-** Time Based Funtions 25-** Pack Controller 26-** Analog I / O Option MCB 109 28-** Compressor Functions 7 General Specifications MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 3: Mg.11.O1.02 - Adap-Kool ® Is A Registered Danfoss Trademark

    ADAP-KOOL ® Drive AKD 102 High Power Contents 8 Troubleshooting Alarms and warnings Warning/Alarm list Index MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 4 ® 1 How to Read these Operating Instructions ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 5: How To Read These Operating Instructions

    Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.
  • Page 6 1 How to Read these Operating Instructions ADAP-KOOL Drive AKD 102 High Power 1.1.3 Available literature for ADAP-KOOL Drive AKD 102 Danfoss technical literature is available in print from your local Danfoss Sales Office or online at: http://portal.danfoss.net/RA/Marketing/Product%20Information/AKD102/Pages/default.aspx 1.1.4 Abbreviations and standards Abbreviations:...

  • Page 7: Safety

    The system tests must include testing failure modes regarding the control signalling (analog and digital signals and serial communication. Before using Fire Mode, contact Danfoss •...

  • Page 8: Before Commencing Repair Work

    Min. Waiting Time 380 - 480 V 110 - 250 kW 20 minutes Be aware that there may be high voltage on the DC link even when the LEDs are turned off. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 9: Avoid Unintended Start

    2.1.7 Installation at High Altitudes (PELV) Installation at high altitude: 380 - 480 V: At altitudes above 3 km, please contact Danfoss regarding PELV. 525 - 690 V: At altitudes above 2 km, please contact Danfoss regarding PELV. 2.1.8 Avoid unintended start While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the Local Control Panel.
  • Page 10 ® 2 Safety ADAP-KOOL Drive AKD 102 High Power 130BA491 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 11: It Mains

    Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid leg- islation. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 12 ® 3 Mechanical Installation ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 13: Mechanical Installation

    3.2.1 Planning the Installation Site Before performing the installation it is important to plan the installation of the frequency converter. Neglecting this may result in extra work during and after installation. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 14: Receiving The Frequency Converter

    Remove the box and handle the frequency converter on the pallet, as long as possible. The card box cover contains a drilling master for the mounting holes in the D frames. Illustration 3.2: Mounting Template MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 15: Lifting

    Maximum diameter for bar is 2.5 cm (1 inch). The angle from the top of the drive to the lifting cable should be 60° C or greater. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 16 ® 3 Mechanical Installation ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 17 ® ADAP-KOOL Drive AKD 102 High Power 3 Mechanical Installation MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 18: Rated Power

    200 - 400 kW at 690 V 45 - 160 kW at 690 V 200 - 400 kW at 690 V overload torque (525-690 V) (525-690 V) (525-690 V) (525-690 V) MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 19: Mechanical Installation

    Ensure proper space above and below the frequency converter to allow airflow and cable access. In addition space in front of the unit must be considered to enable opening of the door of the panel. Illustration 3.4: Space in front of IP21/IP54 enclosure type, frame size D1 and D2 . MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 20 All cable lugs/ shoes must mount within the width of the terminal bus bar MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 21: Terminal Locations - Frame Size D

    Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables. All D frames are available with standard input terminals or disconnect switch. All terminal dimensions can be found in the following table. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 22 255 (10.0) 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7) Table 3.1: Cable positions as shown in drawings above. Dimensions in mm (inch). MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 23: Cooling And Airflow

    The fan runs for the following reasons: DC Hold Pre-Mag DC Brake 60% of nominal current is exceeded Specific heatsink temperature exceeded (power size dependent). Once the fan is started it will run for minimum 10 minutes. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 24 Illustration 3.11: D frame Derating vs. Pressure Change Drive air flow: 450 cfm (765 m Illustration 3.12: E frame Derating vs. Pressure Change (Small Fan), P250T5 and P355T7-P400T7 Drive air flow: 650 cfm (1105 m MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 25 Tilt the frequency converter against the wall and mount the upper bolts. Tighten all four bolts to secure the frequency converter against the wall. Illustration 3.13: Lifting method for mounting drive on wall MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 26 Illustration 3.14: Example of proper installation of the gland plate. Frame size D1 + D2 Cable entries viewed from the bottom of the frequency converter - 1) Mains side 2) Motor side MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 27 • Remove the two front screws • Insert the drip shield and replace screws • Torque the screws to 5,6 Nm (50 in-lbs) Illustration 3.15: Drip shield installation. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 28: Field Installation Of Options

    C for the D3 and D4 drives is 391 m /h (230 cfm). Ordering Information Rittal TS-8 Enclosure Frame D3 Kit Part No. Frame D4Kit Part No. 1800 mm 176F1824 176F1823 2000 mm 176F1826 176F1825 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 29: Outside Installation/ Nema 3R Kit For Rittal Enclosures

    C for the D3 and D4 drives is 391 m /h (230 cfm). Ordering information Frame size D3: 176F4600 Frame size D4: 176F4601 Frame size E2: 176F1852 175R5922 Please see the instructions for further information MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 30: Installation On Pedestal

    Where RFI filters are available, there are two different type of RFI filters depending on the input plate combination and the RFI filters interchangeable. Field installable kits in certain cases are the same for all voltages. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 31: Installation Of Mains Shield For Frequency Converters

    Chassis versions as these have included as standard a metal cover. These shields satisfy VBG-4 requirements. Ordering numbers: Frames D1 and D2 : 176F0799 175R5923 For further information, please see the Instruction Sheet, MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 32 ® 4 Electrical Installation ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 33: Electrical Installation

    When frequency converters are used together with Sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the instruction in par. 14-01 Switching Frequency MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 34 Illustration 4.1: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), frame size D1 Illustration 4.2: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) with disconnect, fuse and RFI filter, frame size D2 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 35 Fan Fuse (see fuse tables for part number) Mains ground Load sharing Motor Illustration 4.3: Compact IP 00 (Chassis), frame size D3 Illustration 4.4: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, frame size D4 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 36 Illustration 4.5: Position of earth terminals IP00, frame sizes Illustration 4.6: Position of earth terminals IP21 (NEMA type 1) and IP54 (NEMA type 12) D2 and D4 shown as examples. D1 and D3 are equivalent. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 37 (according to IEC 61800-3). Please also refer to the application note VLT on IT mains, MN.90.CX.02. It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8). MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 38 The factory setting is for clockwise rotation with the frequency converter output connected as follows: Terminal No. Function 96, 97, 98, 99 Mains U/T1, V/T2, W/T3 Earth MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 39 Load Sharing calls for extra equipment and safety considerations. For further information, see load sharing Instructions MI.50.NX.YY. Please note that mains disconnect may not isolate the frequency converter due to DC link connection MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 40: Mains Connection

    AC line (jumpers between 100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100 and 101. A 5 Amp fuse should be used for protection. In UL applications this should be LittleFuse KLK-5 or equivalent. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 41: Fuses

    Short-circuit protection: The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.

  • Page 42: Motor Insulation

    If the application allows, avoid running at low motor speeds by using the minimum speed settings of the drive . Try to ensure the line voltage is balanced to ground. This can be difficult for IT, TT, TN-CS or Grounded leg systems Use a dU/dt or sine wave filter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 43: Control Cable Routing

    On the NEMA 1 unit a cover plate must be removed. Kit number for fieldbus top connection: 176F1742 Illustration 4.9: Top connection for fieldbus. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 44: Electrical Installation, Control Terminals

    Remove the screwdriver. The cable is now mounted in the terminal. To remove the cable from the terminal: Insert a screw driver in the square hole. Pull out the cable. Max. 0.4 x 2.5 mm MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 45 ® ADAP-KOOL Drive AKD 102 High Power 4 Electrical Installation MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 46: Connection Examples

    Terminal 37 = Safe stop 4.2.2 Pulse Start/Stop Terminal 18 = par. 5-10 Terminal 18 Digital Input Latched start Terminal 27= par. 5-12 Terminal 27 Digital Input Stop inverse Terminal 37 = Safe stop MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 47 Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 48: Electrical Installation - Additional

    The digital and analog inputs and outputs must be connected separately to the frequency converter common inputs (terminal 20, 55, 39) to avoid earth currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 49 Control cables must be screened/armoured. Connect the wires as described in the Operating Instruction for the frequency converter. Remember to connect the shields in a proper way to ensure optimum electrical immunity. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 50: Switches S201, S202, And S801

    When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 51: Final Set-Up And Test

    Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user. Successful AMA The display shows “Press [OK] to finish AMA”. Press the [OK] key to exit the AMA state. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 52 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention number and alarm description.

  • Page 53: Additional Connections

    For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option. This card provides ATEX certificate to protect motors in explosion hazardous areas, Zone 1/21 and Zone 2/22. Please refer to the Design Guide for further information. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 54 ® 5 How to Operate the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 55: How To Operate The Frequency Converter

    Line 1-2: Operator data lines displaying data and variables de- fined or chosen by the user. By pressing the [Status] key, up to one extra line can be added. Status line: Status messages displaying text. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 56 In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines. 1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 57 The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same time, the back light is on. • Green LED/On: Control section is working. • Yellow LED/Warn.: Indicates a warning. • Flashing Red LED/Alarm: Indicates an alarm. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 58 [Info] displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 59 The key can be selected as Enable [1] or Disable [0] via par. 0-41 . If no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 60 The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to protection earth on the frequency converter. Use only an isolated laptop as PC connection to the USB connector on the frequency converter. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 61 5.1.5 PC software tools PC-based Configuration Tool MCT 10 All Frequency converters are equipped with a serial communication port. Danfoss provides a PC tool for communication between PC and frequency Available Literature converter, PC-based Configuration Tool MCT 10. Please check the section on for detailed information on this tool.

  • Page 62: Tips And Tricks

    Once the set-up of a frequency converter is complete, it is recommended to store (backup) the parameter settings in the GLCP or on a PC via MCT 10 Set-up Software Tool. Stop the motor before performing any of these operations. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 63 15-22 Press [Reset] Alarm Log: Error Code Alarm Log: Time Par. 15-30 to par. 15-32 My Personal Menu Parameters selected in par. 0-25 , will stay present, with default factory setting. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 64 2b. Press [Menu] while power up for LCP 101, Numerical Display Over Volt's Par. 15-05 3. Release the keys after 5 s 4. The frequency converter is now programmed according to default settings MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 65: How To Programme The Frequency Converter

    PI(D) loop. Table 6.1: Parameter Groups MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 66 All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions suitable for the majority of ADAP-KOOL applications but if other special functions are required, they must be programmed as explained in parameter group 5 or 6. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 67 The parameters can easily be set up for the vast majority of the ADAP-KOOL applications only by using the [Quick Setup] option. After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below and tables Q3-1 to Q3-4 in the follow- Function Setups section. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 68 Ramp 1 Ramp up Time 3-42 Ramp 1 Ramp down Time 3-13 Reference Site 5-10 Terminal 18 Digital Input 1-29 Automatic Motor Adaptation (AMA) Table 6.2: Quick Setup parameters Illustration 6.1: Quick Menu view. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 69 This parameter cannot be adjusted while the motor is running. Regional Settings Motor Power [kW] Depending on the choices made in par. 0-03 , either par.1-20 Motor Power [HP] or par.1-21 is made invisible. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 70 Enter the nominal motor speed value from the motor nameplate data. This data is used for calcu- lating automatic motor compensations. This parameter cannot be changed while the motor is running. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 71 The Minimum Reference value and unit matches the configuration choice made in backUnit* par.1-00 Configuration Mode and par. 20-12 Reference/Feedback Unit , respectively. This parameter is used in open loop only. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 72 DC Brake Cut In Speed [RPM] to par. 2-03 . The function is only active when the value in DC Braking Time par. 2-02 is different from 0. Logic ’0’ => DC braking. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 73 When Freeze output is active, the frequency converter cannot be stopped via a low ‘start [13]’ signal. Stop the frequency converter via a terminal programmed for Coasting inverse [2] or Coast and reset, inverse [3]. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 74 The input signal must be high before the AKD 102 is able to start compressor 2. [141] Comp. 3 Inv. Interlock The input signal must be high before the AKD 102 is able to start compressor 3. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 75 Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications. How to access Function Set-up - example How to change the output on “Analog output 42” MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 76 14-01 Switching Frequency 0-74 DST/Summertime 0-23 Display Line 2 large 0-76 DST/Summertime start 0-24 Display Line 3 large 0-77 DST/Summertime end 0-37 Display Text 1 0-38 Display Text 2 0-39 Display Text 3 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 77 25-06 Number of compressors 20-42 Cut-in value 25-20 Neutral zone 25-21 +zone 25-22 -zone See also ADAP-KOOL ® Drive AKD102 Programming Guide for a detailed description of the Function Setups parameter groups. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 78 Present heat sink temperature of the frequency converter. The cut-out limit is 95 ±5 oC; cutting back in occurs at 70 ±5° C. [1635] Thermal Drive Load Percentage load of the inverters [1636] Inv. Nom. Current Nominal current of the frequency converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 79 Shows the value of the signal applied to terminal X42/7 on the Analog I/O card. [1834] Analog Out X42/9 [V] Shows the value of the signal applied to terminal X42/9 on the Analog I/O card. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 80 Use the buttons on the LCP to change a character. A character ▲ ▼ can be inserted by placing the cursor between two characters and pressing MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 81 0-76 DST/Summertime Start Range: Function: 0 N/A* [0 - 0 N/A] Sets the date and time when summertime/DST starts. The date is programmed in the format se- lected in par.0-71 Date Format MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 82 ETR (Electronic Thermal Relay) functions 1-4 will calculate the load when set-up where they were selected is active. For example ETR-3 starts calculating when set-up 3 is selected. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 83 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter Danfoss recommends using 24 VDC as thermistor supply voltage. 1-93 Thermistor Source Option: Function: Select the input to which the thermistor (PTC sensor) should be connected. An analog input option...

  • Page 84: Ext. Closed Loop

    [0.00 - par. 6-11 V] Enter the low voltage value. This analog input scaling value should correspond to the low reference/ feedback value set in par.6-14 Terminal 53 Low Ref./Feedb. Value MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 85 Select the function of Terminal 42 as an analog current output. A motor current of 20 mA corre- sponds to I [0] * No operation [100] * Output freq. 0-100 : 0 - 100 Hz, (0-20 mA) MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 86 Scale for the minimum output (0 or 4 mA) of the analogue signal at terminal 42. Terminal Set the value to be the percentage of the full range of the variable selected in par.6-50 42 Output MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 87 Output signal 0 or 4 mA is needed at 0% (50% of range) - set par.6-51 to 50% Terminal 42 Output Max Scale Output signal 20 mA is needed at 100% (75% of range) - set par.6-52 to 75% MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 88 See also par. 14-00 Switching Pattern and the section Derating 1.0 kHz 1.5 kHz 2.0 kHz 2.5 kHz 3.0 kHz 3.5 kHz 4.0 kHz [7] * 5.0 kHz 6.0 kHz MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 89 The refrigerant must be selected in parameter 20-30. Parameters 20-31 through 20-33 allow the values of A1, A2 and A3 to be entered for a refrigerant that is not listed in parameter 20-30. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 90 [7]. Then, use par. 20-31, 20-32 and 20-33 to provide A1, A2 and A3 for the equation below: Temperature − + 1 ) − Option: Function: [0] * R user R134a R502 R717 R13b1 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 91 The proportional band (error causing output to change from 0-100%) can be calculated by means of the formula: × ( Max Reference Proportional Gain Maximum Reference/Feedb. Always set the desired for par. 20-14 before setting the values for the PID controller in par. group 20-9*. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 92 22-75 Short Cycle Protection Option: Function: Interval Between Starts Disabled Timer set in , par. 22-76 is disabled. Enabled Timer set in Interval between Starts , par. 22-76 is enabled. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 93: Pack Controller

    The NZ is programmed in the same unit as selected in par. 20-12 .. It places a zone above and below the set-point in which staging and destaging will not occur. For MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 94 All parameters can be changed in the Main Menu. The configuration of the unit (par.1-00) will determine other parameters available for programming. For example, selecting Closed Loop enables additional parameters related to closed loop operation. Option cards added to the unit enable additional parameters associated with the option device. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 95: Analog I/O Option Mcb 109

    If the selected parameter is a text value, change the text value by means of the up/down navigation keys. The up key increases the value, and the down key decreases the value. Place the cursor on the value to be saved and press [OK]. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 96 [OK]. Change the value by using the up/down keys. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 97 8-xx Comm. and Options 23-xx Time Based Functions 11-xx ADAP-KOOL Lon 24-xx Application Functions 2 13-xx Smart Logic Controller 25-xx Pack Controller 26-xx Analog I/O Option MCB 109 28-xx Compressor Functions MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 98 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 99 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 100 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 101 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 102 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 103 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 104 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 105 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 106 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 107 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 108 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 109 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 110 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 111 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 112 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 113 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 114 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 115 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 116 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 117 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 118 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 119 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 120 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 121 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 122 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 123 ® ADAP-KOOL Drive AKD 102 High Power 6 How to Programme the Frequency Converter MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 124 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
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  • Page 126 ® 6 How to Programme the Frequency Converter ADAP-KOOL Drive AKD 102 High Power MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 127: General Specifications

    Input resistance, R approx. 4 kΩ All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) Terminals 27 and 29 can also be programmed as output. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 128 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69 The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV). MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 129 All control characteristics are based on a 4-pole asynchronous motor Surroundings: Enclosure, frame size D and E IP 00, IP 21, IP 54 Enclosure, frame size F IP 21, IP 54 Vibration test 0.7 g MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 130 Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high. • The frequency converter is protected against earth faults on motor terminals U, V, W. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 131 Weight, enclosure IP00 [kg] Efficiency 0.98 Output frequency 0 - 800 Hz Heatsink overtemp. 85 °C 90 °C 105 °C 105 °C 115 °C trip Power card ambient 60 °C trip MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 132 (Though typical only 4W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (+/-5%). MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 133: Troubleshooting

    After an alarm or trip, the motor carries on coasting, and the alarm and warning flash on the frequency converter. Once the problem has been rectified, only the alarm continues flashing. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 134 AMA internal fault Current limit External interlock Output Frequency at Maximum Limit Voltage Limit Control Board Over-temperature Heat sink Temperature Low Option Configuration has Changed Safe Stop Activated Table 8.1: Alarm/Warning code list MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 135 Table 8.3: Description of Alarm Word, Warning Word and Extended Status Word The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for diagnosis. See also par. 16-90, 16-92 and 16-94. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

  • Page 136: Warning/Alarm List

    (+ 10 Volts supply), or between terminal 18 or 19 (digital input PNP only) and terminal 50. If a KTY sensor is used, check for correct connection between terminal 54 and 55. MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 137 ALARM 38, Internal fault: ALARM/WARNING 26, Brake resistor power limit: Contact the local Danfoss supplier. The power transmitted to the brake resistor is calculated as a percentage, as a mean value over the last 120 s, on the basis of the resistance value WARNING 47, 24 V supply low: of the brake resistor (par.
  • Page 138 Drive AKD 102 High Power ALARM 50, AMA calibration failed: Warning 97, Stop Delayed: Contact the local Danfoss supplier. A stop signal is suppressed because the motor has been running less time than the minimum time programmed in par. 22-77.

  • Page 139: Index

    Display Text 1 0-37 Display Text 2 0-38 Display Text 3 0-39 Disposal Instruction Drip Shield Installation Dst/summertime 0-74 Dst/summertime End 0-77 Dst/summertime Start 0-76 Duct Cooling Duct Work Cooling Kits MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 140 Installation On The Wall - Ip21 (nema 1) And Ip54 (nema 12) Units Intermediate Circuit Interval Between Starts, 22-76 Kty Sensor Language 0-01 Language Package 1 Lcp 102 Leakage Current Leds Lifting Literature Load Sharing MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 141 Pid Integral Time 20-94 Pid Proportional Gain 20-93 Planning The Installation Site Potentiometer Reference Power Connections Preset Reference 3-10 Profibus Dp-v1 Protection Protection And Features Pulse Inputs Pulse Start/stop Quick Menu 58, 66 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 142 Terminal 54 Low Ref./feedb. Value 6-24 Terminal 54 Low Voltage 6-20 Terminal Locations - Frame Size D Thermistor Thermistor Source 1-93 Three Ways Of Operating Time Format 0-72 Torque Torque Characteristics Torque Characteristics, 1-03 Unpacking MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...
  • Page 143 ® Drive AKD 102 High Power Index Voltage Level Voltage Reference Via A Potentiometer Wake-up Ref./fb Difference 22-44 [Wake-up Speed Hz] 22-43 [Wake-up Speed Rpm] 22-42 Wire Access [-zone Unit], 25-22 MG.11.O1.02 - ADAP-KOOL ® is a registered Danfoss trademark...

Table of Contents