Festo EXCM-30 Instructions Manual
  1. Manuals
  2. Brands
  3. Festo Manuals
  4. Valve Positioners
  5. EXCM-30 -PF Series
  6. Instructions manual
Festo EXCM-30 Instructions Manual

Festo EXCM-30 Instructions Manual

Planar surface gantry
Hide thumbs Also See for EXCM-30:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Manual
Planar surface gantry
EXCM-30
Instructions
Mechanical
installation
8044427
1605b
[8044434]

Advertisement

Table of Contents
loading

Related Manuals for Festo EXCM-30

Summary of Contents for Festo EXCM-30

  • Page 1 Planar surface gantry EXCM-30 Instructions Mechanical installation 8044427 1605b [8044434]...
  • Page 2 • Activities that may be carried out in any order 1. Activities that should be carried out in the order stated – General lists è Result of an action/References to more detailed information Festo – EXCM-30-EN – 1605b – English...

  • Page 3: Table Of Contents

    ........... 4.5.1 Remove the protection against particles for EXCM-30-...-P8 ....
  • Page 4 ..........Festo – EXCM-30-EN – 1605b – English...

  • Page 5: Requirements For Product Use

    Never use the product as follows: – With unauthorised modifications or alterations to the product – With load limits exceeded – without a risk assessment of the complete system – Without a safety concept for the complete system Festo – EXCM-30-EN – 1605b – English...

  • Page 6: Applicable Documents

    Take the following into consideration for the destination: – regulations and standards – regulations of the testing organisations and insurers – National specifications Service Please consult your regional Festo contact if you have any technical problems. Festo – EXCM-30-EN – 1605b – English...

  • Page 7: Transport And Storage

    • Observe the labelling for unpacking on the packaging. • Use appropriate tools. Restraints in the packaging Shaped parts made of foam prevent uncontrolled movement of the product in the packaging during transport. Festo – EXCM-30-EN – 1605b – English...

  • Page 8: Product Overview

    End cap (for fastening the attachment component) X-axis 2 Motor 1 Drive cover of motor 2 Drive cover of motor 1 Motor 2 X-axis 1 Y-axis (traverse) Fig. 3.1 Example illustration of EXCM-30-...-B Festo – EXCM-30-EN – 1605b – English...
  • Page 9 Slide of the Y-axis X-axis 2 (for fastening the attachment component) Motor 2 Drive cover of motor 1 Drive cover of motor 2 Motor 1 Protection against particles X-axis 1 Fig. 3.2 Example illustration of EXCM-30-...-T-P8 Festo – EXCM-30-EN – 1605b – English...

  • Page 10: Motor Mounting Variants

    Motor attachment position underneath Motor attachment position on top (EXCM-30-…-B…) (EXCM-30-…-T…) 1) Represented is the option without motor brake with cable outlets to the front (EXCM-30-…-ST-B1-… or EXCM-30-…-ST-T1-…) Tab. 3.1 3.1.2 Motor variants Stepper motor without brake (EXCM-30-…-ST-…) Stepper motor with brake (EXCM-30-…-SB-…)

  • Page 11: Operating Principle

    Freely movable loads can result in injury to people and damage to the peripherals of the planar surface gantry. • Use a planar surface gantry without motor brake (EXCM-30-…-ST-…) exclusively in a horizontal mounting position. Design Mounting position EXCM-30-…-ST-…...

  • Page 12: Mounting

    Fitting space The installation space required for the product depends on the following factors: – Stroke of the X- and Y-axes (è www.festo.com/catalogue) – Attachment position and type of motor – Sufficient clearance for movement of the axes and possible attachment components (Z-axis) 4.2.2...

  • Page 13: Types Of Mounting

    Adjusting kits are intended for mounting and aligning the product. They compensate for height differences in the mounting surface of up to 14 mm. Clamp strip Clamp holder Flange and intermediate plate Threaded pin Clamping screw Fig. 4.2 Festo – EXCM-30-EN – 1605b – English...

  • Page 14: Profile Mountings

    4 profile mountings per profile at the profile ends, optionally inside or outside in each case inside and outside, 2 additional pro­ 1 additional profile mounting per profile in the file mountings per profile in the middle middle Festo – EXCM-30-EN – 1605b – English...
  • Page 15 Stroke Stroke Stroke 20.0 (with particle Y-axis Y-axis X-axis protection) + 155 + 80 + 50.5 1) Additional profile mounting on half the profile length with stroke X-axis › 500 mm Tab. 4.2 Festo – EXCM-30-EN – 1605b – English...

  • Page 16: Installation

    If mounting kits are covered by the Y-axis (traverse), this can be moved manually. To do this, remove the motors (è 4.4.1 Mounting/dismantling motor) or release the holding brake. Festo – EXCM-30-EN – 1605b – English...

  • Page 17: Aligning And Mounting The Product (Profile Mounting)

    2. Prepare the mounting surface (è 4.2.2 Mounting surface ). 3. Select type of mounting according to the intended mounting position. The following graphics represent as an example the design EXCM-30-...-B1-… with hori­ zontal mounting position. 4. Attach the clamp holders of profile mountings with 2 socket head screws each to the mounting surface (è...
  • Page 18 15.Slide clamp strip of profile mounting in mount­ ing slot at the cap side and position above clamp holder. 16.Tighten the screws lightly. 17.Tighten all screws of the profile mounting at­ tachments (tightening torque: 1 Nm). Fig. 4.9 Festo – EXCM-30-EN – 1605b – English...

  • Page 19: Aligning And Mounting The Product (Adjusting Kits)

    – Inspection bases (2 units): final dimensions (height at least 24 mm, width max. 10 mm, accuracy 0.05 mm/m) – Assembly instructions for adjusting kit (è www.festo.com/sp) The following graphics represent as an example the design EXCM-30-...-B1-… with hori­ zontal mounting position. X-axis 1...
  • Page 20 Keep reusable transport locks and the corresponding screws for future use (maintenance, dismantling). 7. Position the clamp strips on the clamp holders and insert the screws (è www.festo.com/sp). 8. Assemble the intermediate plate on the flange plate at X-axis 1 (tightening torque 3 Nm ±20 %).
  • Page 21 (D) (tightening torque 1 Nm ±20 %). Fig. 4.13 The X-axes are correctly aligned in axial direction if both stops simultaneously form con­ tact with the Y-axis (traverse). Festo – EXCM-30-EN – 1605b – English...
  • Page 22 4. Use a precision spirit level 4 to check the guide rail of X-axis 2 6 in the area of the adjusting kit for an offset in height in relation to the already aligned guide rail of X-axis 1 1. è Setpoint value: š 0.1 mm/m (è A.2 Flatness) Fig. 4.14 Festo – EXCM-30-EN – 1605b – English...
  • Page 23 6. Inspect the guide rail of X-axis 2 again for compliance with the limit values for height off­ set in relation to X-axis 1 and for evenness. è X-axis 2 is aligned. 7. Mount the profile covers. Fig. 4.15 Festo – EXCM-30-EN – 1605b – English...

  • Page 24: Optional Work

    Third-party motors with a driving torque that is too high can damage the product. • When using third-party motors observe the following: – Maximum permissible driving torque (è www.festo.com/catalogue) – Mounting dimensions of motor interface (è www.festo.com/catalogue) – Suitable combination of coupling, coupling housing and motor flange Fastening principle Drill hole –...

  • Page 25: Adapting Cable Outlets

    The following representations represent an example for the design without motor brake, motor attachment position underneath, cable outlets to the front (EXCM-30-…-ST-B1……). The procedure applies correspondingly for deviating designs. Festo – EXCM-30-EN – 1605b – English...

  • Page 26: Attachment Components

    2 and threads 1. M4 thread Centring holes  5 H8 Fig. 4.20 Dimensions [mm] Size EXCM-30 42 ±0.03 26 ±0.03 1) The tolerance refers to the fit 5H8. Tab. 4.3 Festo – EXCM-30-EN – 1605b – English...

  • Page 27: Remove The Protection Against Particles For Excm-30

    Mounting 4.5.1 Remove the protection against particles for EXCM-30-...-P8 To adjust the end stops (threaded pins), the pro­ tection against particles has to be removed for the P8 version. 1. Remove profile covers (X-axes). 2. Remove the screws 1 on both sides of the protection against particles.

  • Page 28: Installation

    • Before working on the product, switch off the power supply and secure it against being switched on again. Electrical installation 5.2.1 Connecting motor and encoder cables Stepper motor without brake (EXCM-30-…-ST-…) Stepper motor with brake (EXCM-30-…-SB-…) Motor connection M12 (5-pin) Motor connection D-sub (9-pin) Encoder connection M12 (8-pin) Encoder connection M12 (8-pin) Tab.

  • Page 29: Commissioning

    Commissioning Commissioning The commissioning process is described in separate documents (è www.festo.com/sp). If you require additional support during the commissioning phase: • Please contact your regional Festo contact person. • Additional information can be found online (è www.festo.com/sp). Festo – EXCM-30-EN – 1605b – English...

  • Page 30: Maintenance

    Cleaning Note Only clean the product in exceptional circumstances by using non-abrasive cleaning agents and a soft cloth. Do not clean the guide elements (e.g. guide rails). Festo – EXCM-30-EN – 1605b – English...

  • Page 31: Lubrication

    Crushing due to axis movements of the product. • Slowly move or travel the Y-axis (traverse) and the slide of the Y-axis. • Make sure that no one is located in the movement area during the axis movements. Festo – EXCM-30-EN – 1605b – English...

  • Page 32: Repair

    2. Move the slide the complete travel distance during greasing in order to distribute the grease evenly inside. Repair If you require support for repairs: • Please contact your regional Festo contact person. • Additional information can be found online (è www.festo.com/sp). Festo – EXCM-30-EN – 1605b – English...

  • Page 33: Dismounting

    • Observe local regulations regarding disposal and the environment. • Observe local regulations for disposal of modules. • Use lubricants (greases, oils) in accordance with the applicable regulations for health and safety and hazardous substances. Festo – EXCM-30-EN – 1605b – English...

  • Page 34: A Technical Appendix

    Dynamic data Observe catalogue specifications è www.festo.com/catalogue. Feed constant [mm/rev] Paint-wetting impairment substances Contains paint-wetting impairment substances 1) Motors with brake must be used in the case of vertical installation (EXCM-30-...-SB-... ). Tab. A.1 Flatness Feature š 0.1 Evenness [mm/m²] Tab.

  • Page 35: Materials

    Resistance to shocks in accordance Severity level 1 with EN 60068-2-27 1) In the original packaging 2) Energy-equivalent A-weighted noise level at 1 m distance determined locally over the measurement surface Tab. A.5 Festo – EXCM-30-EN – 1605b – English...
  • Page 36 Copyright: Festo AG & Co. KG Postfach 73726 Esslingen Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 E-mail: service_international@festo.com Reproduction, distribution or sale of this document or communica­ tion of its contents to others without express authorization is Internet: prohibited.

Table of Contents