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Related Manuals for Festo EXCH-***-C series
Summary of Contents for Festo EXCH-***-C series
- Page 1 Planar surface gantry with control system EXCH-…-C… Description Commissioning 8046380 1506a [8046374]...
- Page 2 • Activities that may be carried out in any order. 1. Activities that should be carried out in the order stated. – General lists. è Result of an action/References to more detailed information. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 3: Table Of Contents
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Page 5: Safety And Requirements For Product Use
Severe injuries if installation and commissioning are not performed correctly. • Commissioning only by specially trained personnel. The following qualifications are required: – knowledge of the Festo Configuration Tool (FCT) software – experience with installation and operation of electrical control systems For support in commissioning: •... - Page 6 – Intrusion Prevention System (IPS) – Network segmentation – Virtual LAN (VLAN) – Virtual private network (VPN) – Security at physical access level (port security) Additional information: standards/guidelines for security in information technology. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 7: Intended Use
– No verification and no validation of the switch in the machine have been performed. – Operation without sufficient risk evaluation of the complete system. – Operation without safety concept for the machine. 1.1.4 Specified standards/directives Issue status EN ISO 13849-1:2008-12 Tab. 1.1 Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 8: Requirements For Product Use
– documentation and mode of operation of the product 1.2.2 Range of applications and certifications Standards and test data of the products (è Technical data of the corresponding documentation). Certificates and declaration of conformity (è www.festo.com/sp). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 9: Overview
Accessories Needed for commissioning of the planar surface gantry together with the control system are: – PC (laptop) with installed Festo Configuration Tool (FCT), including the plug-ins for the multi-axis controller and the motor controller – USB memory card with software and data (è 3.1.3 USB memory card) –... -
Page 10: Commissioning
• Transfer control data of the kinematics-specific FCT project into the components of the control system (è 3.5). In the case of user-specific or user-produced control systems: • Adapt the corresponding FCT basic project or create a new one. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 11: Usb Memory Card
– FCT basic projects for various kinematics variants with multi-axis controller CMXR-C2 |– 1 Target – Installation files for Codesys |– 1 CoDeSys – Installation files for Codesys |– 1 FCT-Plugin Tab. 3.1 Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 12 The FCT basic projects do not yet include all kinematics-specific specifications. For commissioning, the basic project that fits the kinematics must be selected and ex panded to a kinematics-specific FCT project (è 3.4 Creating kinematics-specific FCT project). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 13: Axes And Motors
The motors are not assigned directly to an axis. The directions of movement of the traverse and the slide unit of the Y-axis are achieved through the interaction of both motors. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 14: Control Elements
3.1.5 Control elements Interlock for control cabinet doors Control and signal elements (è Fig. 3.5) Power switch Emergency stop switches Connection for operator unit or enabling button Fig. 3.4 Control cabinet Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 15 Only possible in manual override and in combination with one of the enabling buttons on the oper ator unit or a separate enabling button. Fig. 3.5 Operating and signal elements The labels for marking the control elements in German are also included with the control cabinet. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 16: Operator Unit/Enabling Button
– releasing the enabling key (switch position 1) or – pressing beyond the pressure point (switch position 3). When the switch position is returned from 3 to 1, the enabling function is not effective. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 17: Emergency Stop Circuits
– All emergency stop circuits acknowledged. – For local mode selection: key actuator “automatic/manual” set to “automatic”. – For external mode selection: corresponding specification through the higher-order controller. – Key switch “brake release” in position “0”. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 18 – Operating mode selection, external: with the higher-order controller. In this case, the “automatic/manual” key actuator has no function. Information on setting the mode selection: è Description of control system CMCA-...-B... “Electrical installation” Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 19: Release Brakes
The traverse and the slide unit of the Y-axis can now be shifted manually. Connecting the operator unit or enabling button triggers an emergency stop (è Description of control system CMCA-...-B... “Electrical installation”). • Before the start of commissioning: acknowledge emergency stop. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 20: System Inputs
• Call up I/O monitor: Select key/button and then “IO-Monitor”. Festo Configuration Tool (FCT) The Festo Configuration Tool (FCT) is the software platform for configuring and commissioning different components from Festo. Information on installation and operation of the FCT can be found in the FCT description. -
Page 21: Installing The Fct
The component-specific FCT plug-ins each have their own help files. Three options for opening Help: • Command [Help] [Content of installed PlugIns] [Festo] [Plug-in name] • “Help” button in the window area or dialogue of the plug-in • Function key F1 when a window or dialogue of the plug-in is activated 3.2.2... -
Page 22: Network Configuration
To create the connection between the control system and FCT-PC: • Adapt network settings of the FCT-PC to the network settings of the control system (è 3.3.2 Adapt IP address of the FCT-PC). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 23: Adapt Ip Address Of The Fct-Pc
Gateway address 192.168.100.1 Tab. 3.6 After installation of the FCT (è 3.2 Festo Configuration Tool (FCT) ), the connection can be made to the multi-axis controller via the address 192.168.100.100. If the network settings of the FCT-PC cannot be used: •... -
Page 24: Changing Ip Addresses Of The Motor Controllers
The dialogue window “FCT Interface” is opened. 6. Select “Ethernet” tab. 7. Select “Scan…” button: The window “Festo Field Device Tool” opens. 8. In the device list, select the motor controller of the selected axis. 9. Identification with the right mouse key and start [Identification on]. -
Page 25: Adapting Ip Address Of The Operator Unit
– The FCT base project that fits the kinematics is selected (è 3.4.1 Definition) The specifications on the rating plate have been observed. – The FCT base project that fits the kinematics is opened (è 3.2.4 De-archiving an FCT project). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 26: Adapting Stroke Lengths
The available travel distance on the X- and Y-axis can be extended by increasing this value: FCT window “Workspace” [CMXR-C2…] [Kinematics Type]. Maximum value of the “Limits of the workspace a/b”: – EXCH-40: 26 mm – EXCH-60: 24 mm Null shift Fig. 3.6 Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 27 X-axis is shifted. The null shift is automatically calculated in the FCT: X – 2x The value of the null shift is displayed in the FCT window “Workspace” [CMXR-C2…] [Kinematics Type] as “x-Displacement”. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 28: Check Direction Of Motor Rotation
Information on adding and configuring the FCT components can be found in the FCT description and the Help files of the FCT plug-ins. The FCT description is on the USB memory card or, after installation of the program, in the folder <FCT installation directory>\Help\FCT_<language>.pdf. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 29: Configuring The Control System
9. [File] [Exit]. 10.In the Save dialog window, select “Yes”. 11.In the “CoDeSys Project Status” window, select: “Update PLC configuration”. 12.Create the connection between FCT and the multi-axis controller: [Component] [Online] [OK]. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 30: Motor Controller
22.Repeat steps 17. to 21. for the other motor controllers. Transfer of the control parameters to the components of the control system is completed. Next step: è 3.6 Homing and checking Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 31: Homing And Checking
• For homing, use the two zero point setting pieces. If the planar surface gantry is in a vertical mounting position, two or three people are required to perform this. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 32 – if the traverse is moved in the direction of the drive cover (motor side). – if the slide unit of the Y-axis is moved in the direction of the X-axis 1 (with energy chain). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
- Page 33 • Make sure that no one is located underneath the traverse. Y-axis X-axis 1 (with energy chain) Zero point setting piece (length 30 mm) Carriage of the X-axis 1 Traverse (Y-axis) End cap Slide units of the Y-axis Fig. 3.7 Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
- Page 34 28.Deactivate device control via FCT: Deactivate the option field “FCT” in the FCT window “Homing”. 29.End connection to the motor controller: [Component] [Online] [Logout]. 30.Home motor controller of the X-axis 2: Repeat steps 17. to 29. for [CMMP-AS: A2]. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 35: Checking The Toothed Belt Pretension At Operating Temperature
• Perform homing again (è 3.6.2 Drives: direction of movement, assignment and homing). If the toothed belt pretensioning was not changed in step 2.: • Determine feed constant (è 3.6.4 Determining and adapting feed constants). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 36: Determining And Adapting Feed Constants
If the gauge falls out, the traverse (Y-axis) falls downward. Danger of severe crushing, amputation of limbs and material damage. • Make sure that no one is located underneath the traverse. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 37 8. If both gauge and zero point setting piece are clamped simultaneously: Read the values for Axis_1 and Axis_2 in the operator unit or CDSA emulation. 9. In the FCT window “Workspace”: open [CMXR-C2…] [Kinematics Type]. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
- Page 38 On the right side of the function bar, select “Restart CMXR”. 15.In the dialogue window, confirm the restart with “OK”. The multi-axis controller starts with the updated parameters. A dialogue window appears with a note of communication interruption. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 39: Safety Circuits
• Press enabling key and Indicator light “external • Acknowledge external trigger external emergency emergency stop” lights up / emergency stop circuit. stop (if present). Motors are no longer active. Tab. 3.9 Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 40 2. Trigger external emergency stop circuit. stop (if present). 1) Administrator and write access required Tab. 3.10 3. When tests are completed: Switch control system to manual override (è 3.1.8 Manual override/automatic operation). Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 41: Conclusion Of Commissioning
The system is now checked and ready for application programming. Installation and configuration of extensions to the multi-axis controller are now possible. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 42: Fault Clearance
Brakes at the motor controller are • Check wiring of the brakes at the move or report an “I²t connected incorrectly motor controller. error” • Check low friction by manually releasing the brakes. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 43 Additional information on fault clearance is in the Help of the FCT and in the descriptions of the multi-axis controller and motor controller. If the malfunction cannot be remedied: • Contact your regional Festo contact person. Additional information è www.festo.com/sp. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English...
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Page 44: Operation
11.In the dialogue window, confirm transfer of the device data with “Yes”. The configuration of the motor controller is transferred to the FCT project. 12.Repeat steps 8. to 11. for the other motor controllers. 13.Save and archive FCT project: è 4.1.2. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 45: Saving And Archiving Fct Project
1. Save FCT project with [Project] [Save As …] with a unique name (e.g. the serial number of the kin ematics system). 2. Archive project as backup (Zip file): [Project] [Archive]. 3. In the dialogue window, select the options and start the archiving process with “OK”. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... -
Page 46: Repair
Repair Repair Repair instructions are available for download from the Festo Support Portal for repairs to the planar surface gantry (è www.festo.com/sp). The components of the control system cannot be repaired and have to be replaced in case of a defect. -
Page 47: De-Commissioning And Disposal
• Observe the notes for dismantling in the descriptions for the planar surface gantry EXCH “Mechanic al installation” and the control system CMCA-…-B… “Electrical installation”. Disposal • Observe regulations for environmentally friendly disposal. Festo – GDCP-EXCH-…-C… – INB-EN – 1506a – English... - Page 48 Copyright: Festo AG & Co. KG Postfach 73726 Esslingen Germany Phone: +49 711 347-0 Fax: +49 711 347-2144 e-mail: service_international@festo.com Reproduction, distribution or sale of this document or communica tion of its contents to others without express authorization is Internet: prohibited.
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