Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Festo EXCM-10
Summary of Contents for Festo EXCM-10
- Page 1 Planar surface gantry EXCM-10 / 30 Repair instructions (en) 7EXCMc_en...
- Page 2 Imprint Version: 7EXCMc_en 30.01.19 Copyright: ©Festo AG & Co. KG Postfach 73726 Esslingen Germany Editorial team: Spare Part Documentation and Support Phone: +49 / 711 / 347-0 Fax: +49 / 711 / 347-2144 Email: service_international@festo.com Internet: www.festo.com Reproduction, distribution or sale of...
- Page 3 These repair instructions have been prepared with care. Festo AG & Co. KG does not, however, accept liability for any errors in these repair instructions or their consequences. Likewise, no liability is accepted for direct or consequential damage resulting from incorrect use of the products.
-
Page 4: Table Of Contents
2.5.2 EXCM-30 Component overviews with bill of materials EXCM-10 components overview 3.1.1 EXCM-10 bill of materials Components overview EXCM-30 (Product series up to H7 / July 2016 3.2.1 Bill of materials EXCM-30 (Product series up to H7 / July 2016) Components overview EXCM-30 (Product series from H8 / August 2016) 3.3.1 Bill of materials EXCM-30 (Product series from H8 / August 2016) - Page 5 4.2.4.4 Installing the toothed belt EXCM-30 from product series H8 4.2.4.5 Adjusting the toothed belt pretensioning 4.2.4.6 Final steps Homing Cleaning and greasing Cleaning Relubricating 6.2.1 Lubrication 6.2.2 EXCM-10 6.2.3 EXCM-30-…-(P8) Tools Standard tools required Special tools Acoustic frequency meter Liability Festo 7EXCMc_en...
-
Page 6: Important Information
– Description of “mechanical installation” Describes how to mount, install and dismantle the respective planar surface gantry. It can be found on the Festo website ( www.festo.com/sp). –... -
Page 7: Text Designations Used In These Repair Instructions
In the event of damage caused by unauthorised manipulation, improper use or use of non-original spare parts, all warranty and liability claims against the manufacturer expire. Instead of carrying out the repair yourself, your local Festo sales office offers the option of having the repair carried out by Festo. -
Page 8: Technical Requirements
General product description Functional description The EXCM-10 and EXCM-30 are compact planar surface gantries, whose slides can be moved freely in a 2-dimensional space (X-Y-axis). The slides are driven in position-controlled operation via two fixed stepper motors. The motors and the slide are coupled to a toothed belt. -
Page 9: Design Of The Planar Surface Gantries
Design of the planar surface gantries 2.2.1 EXCM-10 This illustration provides you with an overview of the design of the planar surface gantry EXCM-10. 1 Cover, left 2 Baseplate 3 Guide pulley 4 Slide 5 Y-traverse 6 Toothed belt 7 Cover, right... -
Page 10: Excm-30
– Motor is flange mounted at the top – Cable outlet inside – Cable outlet inside EXCM-30-…-…-KF-…-B4-… EXCM-30-…-…-KF-…-T4-… – Motor is flange mounted underneath – Motor is flange mounted at the top – Cable outlet outside – Cable outlet outside 10 / 52 Festo 7EXCMc_en... -
Page 11: Sizes And Part Numbers
Size Part number EXCM-30-… 2226101 Orientation designations 2.4.1 EXCM-10 This illustration provides an overview of the orientation designations for the planar surface gantry EXCM-10. Festo logo = reference point = top = bottom = right = left = front = rear... -
Page 12: Type Code
The features of a planar surface gantry can be determined with the help of the product labelling on the planar surface gantry. The Festo logo and the product labelling are attached separately to the planar surface gantry. The product labelling for both sizes is located on the drive cover. The order code describes the planar surface gantry’s features, separated by a hyphen “-”. -
Page 13: Excm-10
Key features of the planar surface gantry EXCM-10 Planar surface gantry Code Specification feature Type EXCM Electric planar surface gantry Size Specification of the max. payload at max. dynamic response, approx. 0.5 kg Work area Stroke of the 150 mm, 260 mm, 300 mm, 360 mm, 460 mm, 700 mm... -
Page 14: Excm-10
– without controller with controller, motor and encoder cables (0.5 m) with controller, motor and encoder cables (1 m) with controller, motor and encoder cables (1.5 m) with controller, motor and encoder cables (2 m) 14 / 52 Festo 7EXCMc_en... -
Page 15: Component Overviews With Bill Of Materials
The following diagrams are intended only to provide an overview of the individual components. To order spare and wearing parts, please use the online spare parts catalogue on the Festo website ( www.festo.com/spareparts). Festo 7EXCMc_en 15 / 52... -
Page 16: Excm-10 Components Overview
EXCM-10 components overview 16 / 52 Festo 7EXCMc_en... -
Page 17: Excm-10 Bill Of Materials
3.1.1 EXCM-10 bill of materials Designation, type Toothed belt Cover Baseplate Centring sleeve Clamping plate Socket head screw, DIN 6912-M4×8-8.8 Ring gear Coupling piece Threaded pin, DIN 913-M3×3-45H Couplings Stepper motor, EMMS-ST-28-L-SE-G3 Motor unit Encoder cable, NEBM-S1G9-K-0.29-N-L2G10 Terminal strip, 8GD-1RR2,5-FEDER-CBL... -
Page 18: Components Overview Excm-30
Components overview EXCM-30 (Product series up to H7 / July 2016 18 / 52 Festo 7EXCMc_en... -
Page 19: Bill Of Materials Excm-30 (Product Series Up To H7 / July 2016)
Socket head screw, DIN 7984-M3×10-8.8 Screw locking agent, LOCTITE 243 Ring, 5×8×3.6 Socket head screw, DIN 6912-M4×8-8.8 Clamping plate Slide Threaded pin, M4×20-45H Cylindrical dowel pin, DIN 6325-2M6×28 Actuator end cap assembly Actuator end cap assembly Festo 7EXCMc_en 19 / 52... -
Page 20: Components Overview Excm-30 (Product Series From H8 / August 2016)
Components overview EXCM-30 (Product series from H8 / August 2016) 20 / 52 Festo 7EXCMc_en... -
Page 21: Bill Of Materials Excm-30 (Product Series From H8 / August 2016)
Motor cable, NEBM-L2G16-EH-3-Q6N-LE8 Threaded pin, M4×20-45H Cover Pin module Cylindrical dowel pin, DIN 6325-2M6×28 Stepper motor, EMMS-ST-42-S-SE-S1-G3 Stepper motor, EMMS-ST-42-SS-SEB-G2 Actuator end cap assembly Integrated drive, EMCX-ST-42-L-S-7-C1-S-C0 Actuator end cap assembly Toothed belt Self-tapping screw, F-M4×50-10.9 Festo 7EXCMc_en 21 / 52... -
Page 22: Component Overview Excm-30
Component overview EXCM-30-…-P8 (Product series from H8 / August 2016) 22 / 52 Festo 7EXCMc_en... -
Page 23: Bill Of Materials Excm-30
Motor cable, NEBM-M12G5-E-0.5-N-C1G6 Motor cable, NEBM-M12G5-E-1.0-N-C1G6 Socket head screw, DIN 7984-M3×10-8.8 Motor cable, NEBM-M12G5-E-1.5-N-C1G6 Countersunk screw, ISO 10642-M4×8-8.8 Motor cable, NEBM-M12G5-E-2.0-N-C1G6 Clamping plate Motor cable, NEBM-L2G16-EH-1.5-Q6N-L& Slide Threaded pin, M4×30-45H Motor cable, NEBM-L2G16-EH-3-Q6N-LE8 Pin module Cover Festo 7EXCMc_en 23 / 52... -
Page 24: Repair Steps
The capacitors discharge their voltage during this time. 4.1.1.1 Dismantling covers When dismantling the covers, pay attention to the position of the Festo logo. To ensure the orientation defi- nition is clearly retained, the covers must be remounted on the same side during the subsequent assembly (... -
Page 25: Visual Inspection
The planar surface gantry must be completely replaced if significant damage exists. 4.1.3 Dismantling the planar surface gantry 1. Unscrew the threaded pin in both pulley housings until it is flush with the pulley housing. Festo 7EXCMc_en 25 / 52... - Page 26 5. Unscrew the mounting screws of the motor. 6. Remove the motor by pulling it downwards. 7. Release the threaded pin in the coupling piece. 8. Remove the coupling piece from the motor shaft by pulling it upwards. 26 / 52 Festo 7EXCMc_en...
- Page 27 20. Screw in the socket head screws and tighten them with a tightening torque of 1.5 Nm ±20 %. If the toothed belt does not have to be replaced, you can skip the next sections and continue with Chapter 4.1.4.5 on page Festo 7EXCMc_en 27 / 52...
-
Page 28: Removing The Toothed Belt
6. Push the Y-axis towards the motor pulley housings until it reaches the stop. 7. Pull the toothed belt from both pulley housings. 8. Pull the toothed belt out of the Y-axis completely to the left or right. 28 / 52 Festo 7EXCMc_en... -
Page 29: Mounting The Planar Surface Gantry
The toothed belt is ordered from the online spare parts catalogue using the appropriate part number (dependent on the size and version of the planar surface gantry) ( www.festo.com/spareparts). The part number is a module number and is dependent on the size of the planar surface gantry. In addition to the part number, you must also specify the stroke of your planar surface gantry when ordering. -
Page 30: Installing The Toothed Belt
(horizontal / vertical) and the specified maximum drive torque or the feed force correspond to the allowable values of the planar surface gantry used. – Use the Festo “PositioningDrives” design software, available via the Festo website ( www.festo.com), to design the planar surface gantry. –... - Page 31 8. Mark both ends of the toothed belt with a white pen as an assembly aid. 9. Pass the toothed belt through the guide pulleys of the Y-axis and feed both ends of the toothed belt through the Y-axis. Festo 7EXCMc_en 31 / 52...
-
Page 32: Adjusting The Toothed Belt Pretensioning
Before the toothed belt pre-tension can be measured, the slide must be moved back and forth a number of times so that the toothed belt can fully settle and differences in tension can be compensated. 32 / 52 Festo 7EXCMc_en... - Page 33 Turning the socket head screws clockwise increases the toothed belt pre-tension, and turning the socket head screws anticlockwise decreases the toothed belt pre-tension. 5. Adjust the toothed belt pre-tension by turning the socket head screws evenly in the pulley housings. Festo 7EXCMc_en 33 / 52...
-
Page 34: Final Steps
4.1.4.6 Final steps When mounting the covers, pay attention to the position of the Festo logo. To ensure the orientation definition is clear- ly retained, the covers must be remounted on the same side during assembly ( Chapter 2.3 on page 11). -
Page 35: Dismantling Covers
4.2.1.1 Dismantling covers When dismantling the covers, pay attention to the position of the Festo logo. To ensure the orientation definition is clearly retained, the covers must be remounted on the same side during the subsequent assembly ( Chapter 2.3 on page 11). -
Page 36: Dismantling The Planar Surface Gantry
Do not unscrew the threaded pins of the motor clamp completely out of the motor pulley housing. 3. Unscrew both threaded pins of the motor clamp until the motor can be removed from the motor pulley housing. 36 / 52 Festo 7EXCMc_en... -
Page 37: Mounting The Motor / Coupling
1.2 Nm ±10 %. 6. Tighten the threaded pin of the coupling to the appropriate tightening torque. Type Tightening torque Coupling, EAMC-14-22-5-5 0.37 Nm ± 20 % Coupling, EAMC-B-15-22-5-5 1.5 Nm ± 20 % Festo 7EXCMc_en 37 / 52... -
Page 38: Disassembling The Toothed Belt Excm-30
4. Unscrew the socket head screw from the clamping plate and remove it with the clamping plate. 5. Pull both ends of the toothed belt out of the guide pulleys and motor pulley housing. 38 / 52 Festo 7EXCMc_en... -
Page 39: Disassembling The Toothed Belt Excm-30 From Product Series H8
On unscrewing the countersunk screws and removing the cover, ensure that the slot nuts do not fall into the gantry and / or become lost. 1. Unscrew the countersunk screws from the terminal block. 2. Push the cover sidewards out of the slide. Festo 7EXCMc_en 39 / 52... - Page 40 4. Lift up the slide carefully from above and unscrew the countersunk screw of the clamping plate. 5. Remove the countersunk screw and the clamping plate. 6. Pull the toothed belt out of the Y-axis. 40 / 52 Festo 7EXCMc_en...
-
Page 41: Mounting The Planar Surface Gantry
The toothed belt is ordered from the online spare parts catalogue using the appropriate part number (dependent on the size and version of the planar surface gantry) ( www.festo.com/spareparts). The part number is a module number and is dependent on the size of the planar surface gantry. In addition to the part number, you must also specify the stroke of your planar surface gantry when ordering. - Page 42 The milled profile of the slide is designed such that the teeth of the profile mesh with the teeth of the toothed belt. That makes it easier to mount the toothed belt. 42 / 52 Festo 7EXCMc_en...
-
Page 43: Installing The Toothed Belt Excm-30 From Product Series H8
The toothed belt is ordered from the online spare parts catalogue using the appropriate part number (dependent on the size and version of the planar surface gantry) ( www.festo.com/spareparts). The part number is a module number and is dependent on the size of the planar surface gantry. In addition to the part number, you must also specify the stroke of your planar surface gantry when ordering. - Page 44 10. Tighten the countersunk screw to a tightening torque of 0.7 Nm ±10 %. 11. Place the slide on the roller carriage and screw in the socket head screws loosely. 44 / 52 Festo 7EXCMc_en...
- Page 45 5. Push the cover through the side of the slide and position in the middle. 6. Screw the countersunk screws into the terminal blocks and tighten to a tightening torque of 1 Nm ±10 %. Festo 7EXCMc_en 45 / 52...
-
Page 46: Adjusting The Toothed Belt Pretensioning
4. If the measured natural frequency is within the allowable range of 271 Hz to 280 Hz, the threaded pins in the pulley housings can be tightened with a tightening torque of 2.4 Nm ±10 %. 46 / 52 Festo 7EXCMc_en... -
Page 47: Final Steps
Every time the controller is restarted, and thus every time the planar surface gantry is repaired, it must be re-homed. Further information is available in the Chapter 5 on page 48 and in the “Commissioning” description. They can be found on the Festo website ( www.festo.com). Festo 7EXCMc_en 47 / 52... -
Page 48: Homing
When using other cleaning agents, make sure that they do not corrode the non-metal parts of the planar surface gantry. If in doubt, check the resistance of the non-metal parts with the help of the information on the Festo website (... -
Page 49: Excm-30
Further information on the lubrication process is given in the description of the “Mechanical installation” . The description can be found on the Festo website ( www.festo.com/sp). 6.2.2 EXCM-10 Component Lubricant Lubrication Guide rails of the X-axis LUB-KC1, Apply a thin layer of grease all around silicone-free the guide rails of the X- and Y-axes. -
Page 50: Special Tools
45° angled) Additional information on the fixtures and measuring devices can be found in the “Tools and repair accessories” information brochure. It can be found in the online spare parts catalogue on the Festo website ( Tools and repair accessories.pdf... -
Page 51: Acoustic Frequency Meter
Acoustic frequency meter for measurement with and without a test device. Liability The General Terms and Conditions of Business (AGB) of Festo AG & Co. KG, which can be viewed on the Festo website ( www.festo.com), apply. Festo 7EXCMc_en 51 / 52... - Page 52 Festo has the ap- user, with the exception of claims arising from mentation propriate rights of use. Festo permits the user infringement of the protection rights of third When exporting the electronic documenta- parties concerning the use of the electronic...