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Kontron CP3002 User Manual

3u compactpci processor board based on the intel core i7 processor with the intel qm57 chipset
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CP3002
3U CompactPCI Processor Board based on
the Intel® Core™ i7 Processor with
the Intel® QM57 Chipset
Doc. ID: 1042-9252, Rev. 2.0
July 27, 2012
If it's embedded, it's Kontron.

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  • Page 1 » User Guide « CP3002 3U CompactPCI Processor Board based on the Intel® Core™ i7 Processor with the Intel® QM57 Chipset Doc. ID: 1042-9252, Rev. 2.0 July 27, 2012 If it’s embedded, it’s Kontron.

  • Page 2: Imprint

    Disclaimer Copyright © 2012 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own- ers and are recognized.

  • Page 3: Table Of Contents

    1.1 Board Overview ..................1 - 3 1.2 Board-Specific Information ..............1 - 4 1.3 System Expansion Capabilities ............... 1 - 5 1.3.1 CP3002-HDD Module ..............1 - 5 1.3.2 CP-RIO3-04 Rear I/O Module ............1 - 5 1.3.3 Serial ATA Flash Module ..............1 - 5 1.4 Board Diagrams ..................
  • Page 4 Preface CP3002 2.2 Memory ....................2 - 4 2.3 Intel® QM57 Express Chipset ..............2 - 5 2.4 Timer ......................2 - 5 2.5 Watchdog Timer ..................2 - 6 2.6 Battery .....................2 - 6 2.7 Reset .......................2 - 6 2.8 Flash Memory ..................2 - 6 2.8.1...
  • Page 5 3.3 Standard Removal Procedures ............... 3 - 5 3.4 Insertion/Removal under Power ............. 3 - 6 3.4.1 Replacement under Power in Peripheral Slot ......... 3 - 6 3.5 Installation of CP3002 Peripheral Devices ..........3 - 9 3.5.1 USB Device Installation ..............3 - 10 3.5.2 Installation of External Serial ATA Devices ........
  • Page 6 5.1.3.4 Regulation ................5 - 5 5.2 Power Consumption ................5 - 6 5.3 Power Consumption of CP3002 Accessories ..........5 - 8 5.4 Start-Up Currents of the CP3002 .............5 - 8 Thermal Considerations ............6 - 3 6.1 Board Internal Thermal Monitoring ............6 - 3 6.2 Processor Thermal Monitoring ..............6 - 3...
  • Page 7 A.2 Technical Specifications ................A - 4 A.3 CP3002-HDD Module Functional Block Diagram ........A - 5 A.4 Front Panel of the 8HP CP3002 with CP3002-HDD Module ....A - 6 A.5 CP3002-HDD Module Layout ..............A - 7 A.6 Module Interfaces (Front Panel and Onboard) ........A - 8 A.6.1...
  • Page 8 Preface CP3002 C. SATA Flash Module ..............C - 3 C.1 Technical Specifications ................. C - 3 C.2 SATA Flash Module Layout ..............C - 4 Page viii ID 1042-9252, Rev. 2.0...

  • Page 9: List Of Tables

    2-13 CompactPCI Connector J1 Peripheral Slot Pinout ........2 - 20 2-14 64-bit CompactPCI Connector J2 Pinout (CP3002 Front I/O Vers.) ..2 - 21 2-15 Rear I/O CompactPCI Connector J2 Pinout (CP3002 Rear I/O Vers.) ..2 - 23 2-17 GPIO Signal Description ................2 - 24 2-16 Rear I/O Signal Description ..............
  • Page 10 CP3002 with Win. XP and Processor and Graphics in Idle State ....5 - 7 CP3002 with Win. XP and Max. Proc. Workload and Graphics in Idle State 5 - 7 CP3002 with Win. XP and Max. Processor and Graphics Workload ..5 - 7 Power Consumption of CP3002 Accessories ..........
  • Page 11 CP3002 Preface B-4 Dual Gigabit Ethernet Connector J10A/B Pinout ........B - 9 B-5 COM Connectors J2a (COMA) and J3a (COMB) Pinout ......B - 10 B-6 Serial Port Con. J2 (COMA) and J3 (COMB) Pinout ....... B - 10 B-7 Peripheral Connector J13 Pinout .............
  • Page 12 Preface CP3002 This page has been intentionally left blank. Page xii ID 1042-9252, Rev. 2.0...

  • Page 13: List Of Figures

    CPCI Connectors J1/J2 ................. 2 - 18 Connecting a Peripheral Device to the 4HP CP3002 ......3 - 9 Connecting a Peripheral Device to the 8HP CP3002 with CP3002-HDD 3 - 9 DIP Switch SW1 ..................4 - 3 CP3002 with i7-660UE, 1.33 GHz ............6 - 7 CP3002 with i7-620LE, 2.0 GHz ..............
  • Page 14 Preface CP3002 Serial Port Connectors J2 (COMA) and J3 (COMB) ......B - 10 Peripheral Connector J13 ............... B - 11 B-10 SATA Connectors J5 and J6 ..............B - 12 B-11 Rear I/O CompactPCI Connector rJ2 ............ B - 13 SATA Flash Module Layout (Top View) ...........

  • Page 15: Proprietary Note

    Kontron without further notice. Trademarks Kontron, the PEP logo and, if occurring in this manual, “CXM” are trademarks owned by Kontron, Kaufbeuren (Germany). In addition, this document may include names, company logos and trademarks, which are registered trademarks and, therefore, proprietary to their respective owners.

  • Page 16: Explanation Of Symbols

    Preface CP3002 Explanation of Symbols Caution, Electric Shock! This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre- cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.

  • Page 17: For Your Safety

    However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

  • Page 18: General Instructions On Usage

    CP3002 General Instructions on Usage In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.

  • Page 19: Two Year Warranty

    As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
  • Page 20 Preface CP3002 This page has been intentionally left blank. Page xx ID 1042-9252, Rev. 2.0...

  • Page 21: Introduction

    CP3002 Introduction Chapter Introduction ID 1042-9252, Rev. 2.0 Page 1 - 1...
  • Page 22 Introduction CP3002 This page has been intentionally left blank. Page 1 - 2 ID 1042-9252, Rev. 2.0...

  • Page 23: Board Overview

    The processor is soldered on the CP3002 which results in higher Mean Time Between Failures (MTBF) and a significant improvement in cooling. Two SODIMM sockets are available on the CP3002 to provide up to 8 GB dual-channel, third- generation Double Data Rate (DDR3) memory with Error Checking and Correcting (ECC) running at 1066 MHz.

  • Page 24: Board-Specific Information

    CP3002 Board-Specific Information The CP3002 is a CompactPCI single-board computer based on the Intel® Core™ i7 and the Intel® Celeron processor and specifically designed for use in highly integrated platforms with solid mechanical interfacing for a wide range of industrial environment applications.

  • Page 25: System Expansion Capabilities

    1.3.3 Serial ATA Flash Module The 4HP CP3002 provides support for up to 16 GB of Serial ATA flash memory in combination with an optional Serial ATA Flash module, which is connected to an onboard connector. For fur- ther information concerning the Serial ATA Flash module, refer to Appendix C.

  • Page 26: Functional Block Diagram

    Introduction CP3002 1.4.1 Functional Block Diagram Figure 1-1: CP3002 Functional Block Diagram Page 1 - 6 ID 1042-9252, Rev. 2.0...

  • Page 27: Front Panel

    Ethernet LEDs: ACT (green): Ethernet Link/Activity SPEED (green/orange): Ethernet Speed GbE A GbE B Note ... For information regarding the front panel of the 8HP CP3002, refer to Appendix A, CP3002-HDD Module. ID 1042-9252, Rev. 2.0 Page 1 - 7...

  • Page 28: Board Layout

    Introduction CP3002 1.4.3 Board Layout Figure 1-3: 4HP CP3002 Board Layout (Top View) SATA FLash Module Memory GMCH Modules Chipset J11A GbE A 1 2 3 4 J11B DDR3 SODIMM Sockets GbE B Figure 1-4: 4HP CP3002 Board Layout (Bottom View)

  • Page 29: Technical Specification

    DMI and FDI interfaces to the Intel® QM57 chipset • Two x8 PCI Express 2.0 ports operating at 2.5 GT/s • Please contact Kontron for further information concerning the suitability of other Intel processors for use with the CP3002. Memory Main Memory: Up to 8 GB, dual-channel DDR3 SDRAM memory with ECC running at •...
  • Page 30 Introduction CP3002 Table 1-1: CP3002 Main Specifications (Continued) FEATURES SPECIFICATIONS Intel® QM57 Mobile Intel® QM57 Express Chipset: Two x4 or eight x1 PCI Express 2.0 ports operating at 2.5 GT/s (only two • x1 PCI Express ports are used) SATA host controller with six ports, 3 Gbit/s data transfer rate and •...
  • Page 31 Support for up to seven peripheral slots (7x REQ/GNT signals) • When installed in a peripheral slot, the CP3002 is isolated from the Compact- PCI bus. It receives power from the backplane and supports rear I/O. CP3002 removal under power:...
  • Page 32 Introduction CP3002 Table 1-1: CP3002 Main Specifications (Continued) FEATURES SPECIFICATIONS Serial Two 16C550-compatible UARTs: COMA available on the 8HP expansion module or on rear I/O • COMB available on rear I/O only • Serial ATA Serial ATA Host Controllers integrated in the Intel® QM57 chipset: Provide support for six SATA ports, two onboard, two on rear I/O, and •...
  • Page 33 EFI shell commands executable from mass storage device in a Pre-OS • environment (open interface) Operating Systems There are various operating systems available for the CP3002. For detailed information, please contact Kontron. ID 1042-9252, Rev. 2.0 Page 1 - 13...
  • Page 34 Dimensions 100 mm x 160 mm Board Weight 337 grams (4 HP CP3002 with heat sink, front panel, two 2 GB SODIMM mem- ory modules, and battery but without SATA Flash module) Note ... For a description of the additional 8HP version interfaces, refer to Appendix A, CP3002-HDD Module.

  • Page 35: Standards

    Customers desiring to perform further environmental testing of Kontron prod- ucts must contact Kontron for assistance prior to performing any such testing. This is necessary, as it is possible that environmental testing can be destructive when not performed in accordance with the applicable specifications.

  • Page 36: Additional Standards For Boards Ordered With Ruggedized Service

    Introduction CP3002 In addition, boards ordered with the ruggedized service comply with the following standards as well. Table 1-3: Additional Standards for Boards Ordered with Ruggedized Service TYPE ASPECT STANDARD REMARKS Environmental Vibration IEC60068-2-6 Ruggedized version test parameters: (Sinusoidal) • 10-300 (Hz) frequency range •...

  • Page 37: Add. Standards For Cp3002 With Rug. Service And Conformal Coating

    30°C to 60°C, 10*24h cyclic temperature 95% RH Note ... When additional modules are used with a ruggedized and coated CP3002, please refer to the specifications of the respective module as this may have an impact on the environmental conditions of the board.

  • Page 38: Related Publications

    CompactPCI Hot Swap Specification PICMG 2.1 Rev. 2.0 Serial ATA Serial ATA 1.0a Specification CFast CFast Specification Revision 1.0 Platform Firmware Unified Extensible Firmware Interface (uEFI) specification, version 2.1 All Kontron products Product Safety and Implementation Guide, ID 1021-9142 Page 1 - 18 ID 1042-9252, Rev. 2.0...

  • Page 39: Functional Description

    CP3002 Functional Description Chapter Functional Description ID 1042-9252, Rev. 2.0 Page 2 - 1...
  • Page 40 Functional Description CP3002 This page has been intentionally left blank. Page 2 - 2 ID 1042-9252, Rev. 2.0...

  • Page 41: Processor

    This is achieved by switching the bus ratios, the core operat- ing voltage, and the core processor speeds without resetting the system. The Intel® Core™ i7 processors used with the CP3002 have the following multi-level cache structure: •...

  • Page 42: Memory

    BGA (1288) Memory The CP3002 supports a dual-channel (72-bit) DDR3 memory with Error Checking and Correct- ing (ECC) running at 1066 MHz. It provides two 204-pin sockets for two DDR3 ECC SODIMM modules that support up to 8 GB system memory. The maximum memory size per channel is 4 GB.

  • Page 43: Intel® Qm57 Express Chipset

    Functional Description Note ... When the CP3002 is populated with 4 GB or 8 GB physical memory and used with a 32-bit operating system, the CP3002 provides even less memory to applications than indicated in the table above. In this event, the total memory available to the applications depends on the system configuration.

  • Page 44: Watchdog Timer

    A hardware status flag will be provided to determine if the Watchdog timer generated the reset. Battery The CP3002 is provided with a 3.0 V “coin cell” lithium battery for the RTC. For further informa- tion concerning the battery and its replacement, refer to Chapter 3.5.7, Battery Replacement. Note ...

  • Page 45: Serial Ata Flash Module (Optional)

    2.8.2 Serial ATA Flash Module (Optional) The 4HP CP3002 supports up to 16 GB of Serial ATA flash memory in combination with an optional Serial ATA Flash module, which is connected to the onboard connector J5. The SATA Flash module cannot be used in conjunction with the CP3002-HDD module.

  • Page 46: Board Interfaces

    2.11.1 Front Panel LEDs The CP3002 is equipped with one Watchdog Status LED (WD LED), one Temperature Status LED (TH LED), and four General Purpose/POST code LEDs (LED0..3). Their functionality is described in the following chapters and reflected in the registers mentioned in Chapter 4, Configuration.

  • Page 47: General Purpose Leds

    2.11.1.2 General Purpose LEDs The CP3002 provides four General Purpose LEDs (LED0..3) on the front panel. They are de- signed to indicate the boot-up POST code after which they are available to the application. If the LED0..3 are lit red during boot-up, a failure is indicated before the uEFI BIOS has started.

  • Page 48: Dip Switch Sw1

    In the event that a General Purpose LED lights up during boot-up and the CP3002 does not boot, please contact Kontron for further assistance. 2.11.2 DIP Switch SW1 The CP3002 is equipped with one 4-bit DIP switch, SW1, used for board configuration. Table 2-7: DIP Switch SW1 Function SWITCH FUNCTION POST code indication on LED0..3...

  • Page 49: Usb Interfaces

    2.11.3 USB Interfaces The CP3002 supports six USB 2.0 ports: two on front I/O, two on the high-speed I/O extension connector J12, two on the rear I/O CompactPCI connector J2. All six ports are high-speed, full- speed, and low-speed capable.

  • Page 50: Graphics Memory Usage

    Ground signal 4,11 * Pin 10 is normally defined as Ground but is used on the CP3002 as detection signal of a con- nected monitor if the uEFI BIOS setting for the CP3002 is “AUTO” (the uEFI BIOS default set- ting is “FRONT”).

  • Page 51: Serial Ports

    2.11.5 Serial Ports The CP3002 provides two serial ports, COMA (3.3V LVTTL) available either on the 8HP version or on the rear I/O, and COMB (3.3V LVTTL) available on the rear I/O. COMA and COMB are fully compatible with the 16C550 controller and include a complete set of handshaking and modem control signals.

  • Page 52: Dual Gigabit Ethernet Connector J11A/B Pinout

    Functional Description CP3002 RJ-45 Connector J11A/B Pinout The J11A/B connector supplies the 10Base-T, 100Base-TX and 1000Base-T interfaces to the Ethernet controller. Table 2-10: Dual Gigabit Ethernet Connector J11A/B Pinout MDI / STANDARD ETHERNET CABLE 10BASE-T 100BASE-TX 1000BASE-T SIGNAL SIGNAL SIGNAL...

  • Page 53: Serial Ata Interfaces

    SATA Flash Module, refer to Appendix C. 2.11.7.1 Serial ATA Connector J3 The CP3002 is equipped with one standard SATA connector, J3, which is used to connect a standard HDD/SSD or another SATA device to the CP3002. Figure 2-4: SATA Con. J3...

  • Page 54: Debug Interface

    • CP3002 front I/O version • CP3002 rear I/O version Please ensure that the correct version is stated on the order. If the CP3002 is ordered with rear I/O configuration, various I/O interfaces and signals are available via the CompactPCI connec- tor J2, such as USB, SATA, GbE, VGA, and COM, as well as power and management signals.

  • Page 55: Board Insertion/Replacement Under Power

    2.11.9.5 Power Ramping On the CP3002 a special power controller is used to ramp up the onboard supply voltages. This is done to avoid transients on the +3.3V and +5V power supplies from the system. When the power supply is stable, the power controller generates an onboard reset to put the board into a defined state.

  • Page 56: Compactpci Connectors J1 And J2

    CompactPCI backplane connectors support guide lugs to ensure a correct polarized mating (3.3 V or 5 V V(I/O) coding). The CP3002 supports universal (3.3 V and 5 V) PCI V(I/O) signaling voltages with one common termination resistor configuration. Therefore, the CP3002 can be inserted in both, 3.3 V and 5 V CompactPCI systems and provides it-...

  • Page 57: 2.11.10.2 Compactpci Connectors J1 And J2 Pinouts

    CP3002 Functional Description 2.11.10.2 CompactPCI Connectors J1 and J2 Pinouts The CP3002 is provided with two 2 mm x 2 mm pitch female CompactPCI connectors, J1 and Table 2-12: CompactPCI Connector J1 System Controller Slot Pinout ROW Z ROW A...

  • Page 58: Compactpci Connector J1 Peripheral Slot Pinout

    A * indicates that the signal normally present at this pin is disconnected from the CompactPCI bus when the CP3002 is inserted in a peripheral slot. ** When the CP3002 is inserted in a peripheral slot, the function of the RST# signal can be enabled or disabled.

  • Page 59: Bit Compactpci Connector J2 Pinout (Cp3002 Front I/O Vers.)

    CP3002 Functional Description Table 2-14: 64-bit CompactPCI Connector J2 Pinout (CP3002 Front I/O Vers.) ROW Z ROW A ROW B ROW C ROW D ROW E ROW F CLK6 CLK5 PRST# REQ6# GNT6# DEG# FAL# REQ5# GNT5# V(I/O) CLK4 GNT3#...

  • Page 60: 2.11.10.3 Optional Rear I/O Interface

    I/O support. Failure to comply with the above will result in damage to your board. The CP3002 rear I/O provides the following interfaces (all signals are available on J2 only if the board is ordered with rear I/O functionality): •...

  • Page 61: Rear I/O Compactpci Connector J2 Pinout (Cp3002 Rear I/O Vers.)

    CP3002 Functional Description Table 2-15: Rear I/O CompactPCI Connector J2 Pinout (CP3002 Rear I/O Vers.) ROW Z ROW A ROW B ROW C ROW D ROW E ROW F CLK6 USBA+ USBB+ USBA_PWR_5V CLK5 USBA- USBB- USBB_PWR_5V PWR_BTN# PWR_SLPS3# RIO_3.3V...

  • Page 62: Gpio Signal Description

    The default value is 1 if pin D4 is not connected (pull-up resistor to 3.3V on CP3002). If the pin is connected, the default value depends on the rear I/O module. If the pin is driven by the rear I/O module, it must be considered that the CP3002 tolerates only 3.3 V signaling on this input.

  • Page 63: 2.11.10.4 Rear I/O Pin Description

    CP3002 Functional Description 2.11.10.4 Rear I/O Pin Description Serial Ports The CP3002 provides two serial ports, COMA and COMB, both available on the rear I/O Com- pactPCI connector J2. Table 2-18: COMA and COMB Signal Description PIN on J2 SIGNAL...

  • Page 64: Gpio Signal Description

    VGA signals are available either on the front VGA connector, J6, or on the rear I/O interface due to the implemented switch on the CP3002. Switching over from front to rear I/O or vice versa is effected using the uEFI BIOS or the board-specific Control Register 0 (0x282), bit 7-6 (default: front I/O).

  • Page 65: Gigabit Ethernet Signal Description

    Gigabit Ethernet signals are available either on the front RJ-45 connector or on the rear I/O in- terface due to the implemented switches on the CP3002. Both Gigabit Ethernet channels are individually switchable to front or rear I/O. Switching over from front to rear I/O or vice versa is effected using the uEFI BIOS settings (default: front I/O).

  • Page 66: Serial Ata Signal Description

    Functional Description CP3002 Serial ATA Interfaces The CP3002 provides two Serial ATA interfaces on the rear I/O CompactPCI connector J2. Table 2-22: Serial ATA Signal Description PIN on J2 SIGNAL FUNCTION DRIVEN BY SIGNALING VOLTAGE SATAARX+ Positive input port A...

  • Page 67: Power Supply And Power Management Signal Description

    CP3002 Functional Description Power Supply and Power Management Signals The CP3002 provides the following power supply and power management signals to the rear I/O module. Table 2-24: Power Supply and Power Management Signal Description PIN on J2 SIGNAL FUNCTION DRIVEN BY...
  • Page 68 Functional Description CP3002 This page has been intentionally left blank. Page 2 - 30 ID 1042-9252, Rev. 2.0...

  • Page 69: Installation

    CP3002 Installation Chapter Installation ID 1042-9252, Rev. 2.0 Page 3 - 1...
  • Page 70 Installation CP3002 This page has been intentionally left blank. Page 3 - 2 ID 1042-9252, Rev. 2.0...

  • Page 71: Safety Requirements

    Installation Installation The CP3002 has been designed for easy installation. However, the following standard precau- tions, installation procedures, and general information must be observed to ensure proper in- stallation and to preclude damage to the board, other system components, or injury to personnel.

  • Page 72: Initial Installation Procedures

    Installation CP3002 Initial Installation Procedures The following procedures are applicable only for the initial installation of the CP3002 in a sys- tem. Procedures for standard removal and insertion/removal under power are found in their re- spective chapters. To perform an initial installation of the CP3002 in a system proceed as follows: 1.

  • Page 73: Standard Removal Procedures

    6. Ensure that the board and all required interfacing cables are properly secured. The CP3002 is now ready for initial operation. Except for the uEFI BIOS, at this point there is no other software installed. For software installation and further operation of the CP3002, refer to appropriate CP3002 software (uEFI BIOS, BSP, OS), application, and system documenta- tion.

  • Page 74: Insertion/Removal Under Power

    CP3002 Insertion/Removal under Power The CP3002 is designed for use either as a CompactPCI system controller or as an autono- mous CPU board in a CompactPCI peripheral slot. When installed in the system controller slot, the CP3002 provides all required functions for sup- porting the hot swapping of peripheral boards which are capable of being hot swapped.
  • Page 75 Installation 3. Disconnect any interfacing cables that may be connected to the board. Warning! The CP3002 front panel cables and, when installed, the RIO transition module front panel cables may have power applied which comes from an external source. In addition, these cables may be connected to devices that can be dam- aged by electrostatic discharging or short-circuiting of pins.
  • Page 76 CP3002 12. Connect all required interfacing cables to the board. Warning! The CP3002 front panel cables and, when installed, the RIO transition module front panel cables may have power applied which comes from an external source. In addition, these cables may be connected to devices that can be dam- aged by electrostatic discharging or short-circuiting of pins.

  • Page 77: Installation Of Cp3002 Peripheral Devices

    Installation Installation of CP3002 Peripheral Devices The CP3002 is designed to accommodate various peripheral devices, such as USB devices, Serial ATA devices, a CFast card, etc. The following figures show the placement of modules and peripheral devices on the CP3002.

  • Page 78: Usb Device Installation

    3.5.3 SATA Flash Module Installation A SATA Flash module may be connected to the 4HP CP3002 via the onboard connector J5. This optionally available module must be physically installed on the CP3002 prior to installation of the CP3002 in a system.

  • Page 79: Cfast Card Installation

    CP3002 Installation 3.5.5 CFast Card Installation The 8HP CP3002 equipped with the CP3002-HDD module provides a CFast card socket with ejector. For further information regarding the CP3002-HDD module, refer to Appendix A in this manual. Note ... The CP3002-HDD does not support removal and reinsertion of the CFast stor- age card while the board is in a powered-up state.

  • Page 80: Battery Replacement

    3.5.7 Battery Replacement The CP3002 is provided with a 3.0 V “coin cell” lithium battery for the RTC. The lithium battery must be replaced with an identical battery or a battery type recommended by the manufacturer. A suitable battery type is CR2025.

  • Page 81: Configuration

    CP3002 Configuration Chapter Configuration ID 1042-9252, Rev. 2.0 Page 4 - 1...
  • Page 82 Configuration CP3002 This page has been intentionally left blank. Page 4 - 2 ID 1042-9252, Rev. 2.0...

  • Page 83: Dip Switch Configuration

    CP3002 Configuration Configuration DIP Switch Configuration The DIP switch consists of four switches for board configuration: switch 1 for POST code indica- tion on LED0..3, switch 2 for the SPI boot flash configuration, switch 3 for reset configuration, and switch 4 for the uEFI BIOS configuration.

  • Page 84: Jumper Description

    3. Wait 30 seconds and then remove power from the system. During this time period no messages are displayed. 4. Set DIP switch SW1, switch 4, to the OFF position. Jumper Description The CP3002 has two solder jumpers, one reserved for factory use (JP1) and one reserved for future use (JP2). 4.2.1 I/O Address Map The following table indicates the CP3002-specific registers.

  • Page 85: Cp3002-Specific Registers

    Configuration CP3002-Specific Registers The following registers are special registers which the CP3002 uses to watch the onboard hardware special features and a number of CompactPCI control signals. Normally, only the system uEFI BIOS uses these registers, but they are documented here for application use as required.

  • Page 86: Control Register 0 (Ctrl0)

    CENUM CPCI system enumeration (ENUM signal): 0 = Indicates the insertion or removal of a hot swap peripheral board when the CP3002 operates as the system controller board 1 = No hot swap event CFAL CPCI power supply status (FAL signal):...

  • Page 87: Control Register 1 (Ctrl1)

    The reset value of the SCOMA bit depends on the board version ordered. If the CP3002 is ordered as a rear I/O version, the reset value is 0. If the CP3002 is ordered as a front I/O version, an automatic switch over to the 8HP expansion module is processed per default.

  • Page 88: Device Protection Register (Dprot)

    Configuration CP3002 4.3.5 Device Protection Register (DPROT) The Device Protection Register holds the write protect signals for flash devices. Table 4-7: Device Protection Register (DPROT) REGISTER NAME DEVICE PROTECTION REGISTER (DPROT) ADDRESS 0x284 RESET NAME DESCRIPTION ACCESS VALUE 7 - 3 Res.

  • Page 89: Reset Status Register (Rstat)

    Res. Reserved 0000 FPRS Front panel push button reset status (CP3002-HDD): 0 = System reset not generated by front panel reset 1 = System reset generated by front panel reset Writing a ’1’ to this bit clears the bit. CPRS...

  • Page 90: Board Interrupt Configuration Register (Bicfg)

    Configuration CP3002 4.3.7 Board Interrupt Configuration Register (BICFG) The Board Interrupt Configuration Register holds a series of bits defining the interrupt routing. Table 4-9: Board Interrupt Configuration Register (BICFG) REGISTER NAME BOARD INTERRUPT CONFIGURATION REGISTER (BICFG) ADDRESS 0x286 RESET NAME...

  • Page 91: Status Register 2 (Stat2)

    Reserved 0000 4.3.9 Board ID High Byte Register (BIDH) Each Kontron board is provided with a unique 16-bit board-type identifier in the form of a hexadecimal number. Table 4-11: Board ID High Byte Register (BIDH) REGISTER NAME BOARD ID HIGH BYTE REGISTER (BIDH)

  • Page 92: Board And Pld Revision Register (Brev)

    Configuration CP3002 4.3.10 Board and PLD Revision Register (BREV) The Board and PLD Revision Register signals to the software when differences in the board and the Programmable Logic Device (PLD) require different handling by the software. It starts with the value 0x00 and will be incremented with each change in hardware as development continues.

  • Page 93: Watchdog Timer Control Register (Wtim)

    4.3.12 Watchdog Timer Control Register (WTIM) The CP3002 has one Watchdog timer provided with a programmable timeout ranging from 125 msec to 4096 sec. Failure to strobe the Watchdog timer within a set time period results in a system reset or an interrupt. The interrupt mode can be configured via the Board Interrupt Configuration Register (0x286).

  • Page 94: Watchdog Timer Control Register (Wtim)

    Configuration CP3002 Table 4-14: Watchdog Timer Control Register (WTIM) REGISTER NAME WATCHDOG TIMER CONTROL REGISTER (WTIM) ADDRESS 0x28C RESET NAME DESCRIPTION ACCESS VALUE Watchdog timer expired status bit 0 = Watchdog timer has not expired 1 = Watchdog timer has expired.

  • Page 95: Board Id Low Byte Register (Bidl)

    4.3.13 Board ID Low Byte Register (BIDL) Each Kontron board is provided with a unique 16-bit board-type identifier in the form of a hexadecimal number. The following register indicates the low byte value of the board ID. Table 4-15: Board ID Low Byte Register (BIDL)

  • Page 96: Led Configuration Register (Lcfg)

    Configuration CP3002 4.3.14 LED Configuration Register (LCFG) The LED Configuration Register holds a series of bits defining the onboard configuration for the front panel General Purpose LEDs. Table 4-16: LED Configuration Register (LCFG) REGISTER NAME LED CONFIGURATION REGISTER (LCFG) ADDRESS...

  • Page 97: Led Control Register (Lctrl)

    CP3002 Configuration 4.3.15 LED Control Register (LCTRL) The LED Control Register enables the user to switch on and off the front panel General Purpose LEDs. Table 4-17: LED Control Register (LCTRL) REGISTER NAME LED CONTROL REGISTER (LCTRL) ADDRESS 0x291 RESET...

  • Page 98: General Purpose Output Register (Gpout)

    The General Purpose Output Register holds the general purpose output signals of the rear I/O CompactPCI connector J2. This register can be used only if the CP3002 is ordered as a rear I/ O version and the rear I/O GPIO operation is configured through the dedicated rear I/O module configuration signal on the CompactPCI J2 connector.

  • Page 99: General Purpose Input Register (Gpin)

    The General Purpose Input Register holds the general purpose input signals of the rear I/O CompactPCI connector J2. This register can be used only if the CP3002 is ordered as a rear I/ O version and the rear I/O GPIO operation is configured through the dedicated rear I/O module configuration signal on the CompactPCI J2 connector.
  • Page 100 Configuration CP3002 This page has been intentionally left blank. Page 4 - 20 ID 1042-9252, Rev. 2.0...

  • Page 101: Power Considerations

    CP3002 Power Considerations Chapter Power Considerations ID 1042-9252, Rev. 2.0 Page 5 - 1...
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  • Page 103: System Power

    The table below indicates the absolute maximum input voltage ratings that must not be exceed- ed. Power supplies to be used with the CP3002 should be carefully tested to ensure compli- ance with these ratings.

  • Page 104: Backplane

    Non-industrial ATX PSUs may require a greater minimum load than a single CP3002 is capable of creating. When a PSU of this type is used, it will not power up correctly and the CP3002 may hang up. The solution is to use an industrial PSU or to add more load to the system.

  • Page 105: Tolerance

    For example, if the +5V begins to decrease, all other input voltages must decrease accordingly. This is required in order to preclude cross currents within the CP3002. Failure to comply with above may result in damage to the board or improper system operation.

  • Page 106: Power Consumption

    The following tables indicate the power consumption of the CP3002 with 4 GB DDR3 SDRAM memory with ECC (one 2 GB SODIMM module with ECC in each DDR3 SODIMM socket). The measurements were made with the CP3002 in EFI Shell mode as well as with the Windows® XP operating system, 32-bit.

  • Page 107: Cp3002 In Efi Shell

    4.5 W Total 10.5 W 10.5 W 10.5 W 10.5 W Table 5-6: CP3002 with Win. XP and Max. Proc. Workload and Graphics in Idle State POWER Intel® Core™ i7- Intel® Core™ i7- Intel® Core™ i7- Intel® Celeron® (typ.) 660UE (ULV) 1.33 GHz 620LE (LV) 2.0 GHz...

  • Page 108: Power Consumption Of Cp3002 Accessories

    0.7 W — Start-Up Currents of the CP3002 The following table indicates the basic start-up currents of the CP3002 during the first 2-3 sec- onds after the power supply has been switched on. Table 5-9: Start-Up Currents of the CP3002 Intel®...

  • Page 109: Thermal Considerations

    CP3002 Thermal Considerations Chapter Thermal Considerations ID 1042-9252, Rev. 2.0 Page 6 - 1...
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  • Page 111: Board Internal Thermal Monitoring

    To ensure optimal operation and long-term reliability of the CP3002, all onboard components must remain within the maximum temperature specifications. The most critical component on the CP3002 is the processor. Operating the CP3002 above the maximum operating limits will result in permanent damage to the board.

  • Page 112: Frequency/Vid Control

    The processor will stop all executions when the junction temperature exceeds approximately 125°C. Once activated, the event remains latched until the CP3002 undergoes a power-on restart (all power off and then on again). Page 6 - 4...

  • Page 113: Chipset Thermal Monitor Feature

    An airflow of 2.0 m/s is a typical value for a standard Kontron ASM rack. For other racks or housings the available airflow will differ. The maximum ambient operating temperature must be recalculated and/or measured for such environments.
  • Page 114 The airflow is specified in m/s (meter-per-second) or in fps (feet-per-second) respectively. Conversion: 1 fps = 0.3048 m/s; 1 m/s = 3.28 fps The following figures illustrate the operational limits of the CP3002 taking into consideration power consumption vs. ambient air temperature vs. airflow rate. The measurements were made based on a 4HP slot and with both processor cores enabled.

  • Page 115: Operational Limits For The Cp3002

    CP3002 Thermal Considerations 6.4.1 Operational Limits for the CP3002 Figure 6-1: CP3002 with i7-660UE, 1.33 GHz Volumetric Flow Rate (CFM) Maximum Processor Workload and Graphics Controller in Idle State Maximum Processor and Graphics Controller Workload recommended operating range Volumetric Flow Rate (m /h)

  • Page 116: Cp3002 With I7-610E, 2.53 Ghz

    Controller Workload recommended operating range Volumetric Flow Rate (m /h) Airflow (m/s) Figure 6-4: CP3002 with Celeron® U3405, 1.07 GHz Volumetric Flow Rate (CFM) Maximum Processor Workload and Graphics Controller in Idle State Maximum Processor and Graphics Controller Workload recommended...

  • Page 117: Peripherals

    When determining the thermal requirements for a given application, peripherals to be used with the CP3002 must also be considered. Devices such as SATA Flash modules which are directly attached to the CP3002 must also be capable of being operated at the temperatures foreseen for the application.
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  • Page 119 CP3002 CP3002-HDD Chapter CP3002-HDD ID 1042-9252, Rev. 2.0 Page A - 1...
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  • Page 121: Cp3002-Hdd Module

    CP3002-HDD Module Overview The CP3002-HDD module has been designed to include a COM port, a SATA drive (HDD/ SSD) interface, two USB 2.0 interfaces, a CFast card socket, a DVI-D flat panel interface, and a battery socket. The CP3002-HDD module expands the CP3002 board from 4HP to 8HP. This additional capability opens up the broadest range of expansion possibilities.

  • Page 122: Technical Specifications

    Dimensions Dimensions: 100 mm x 158 mm Board Weight 482 grams (8 HP CP3002 with CP3002-HDD, heat sink, front panel, two 2 GB SODIMM memory modules and battery, but without CFast card and 2.5” HDD/SSD) Battery 3.0V lithium battery for RTC with battery socket. Recommended type: CR2025 Temperature ranges: Operational: -20°C to +70°C...

  • Page 123: Cp3002-Hdd Module Functional Block Diagram

    CP3002 CP3002-HDD CP3002-HDD Module Functional Block Diagram Figure A-1: CP3002-HDD Module Functional Block Diagram Front Panel DisplayPort Display Port to DVI Level Shifter SATA CFast Socket type-A High-Speed SATA 2.5" SATA Extension type-A Connector Connector DSUB COMA 9-pin Battery RS232 Reset + LED ID 1042-9252, Rev.

  • Page 124: Front Panel Of The 8Hp Cp3002 With Cp3002-Hdd Module

    CP3002-HDD CP3002 Front Panel of the 8HP CP3002 with CP3002-HDD Module Figure A-2: Front Panel of the 8HP CP3002 with CP3002-HDD Module Watchdog and Overtemperature Status LEDs: WD (green): Watchdog Status C P 3 0 0 2 TH (red/green): Overtemperature Status...

  • Page 125: Cp3002-Hdd Module Layout

    CP3002 CP3002-HDD CP3002-HDD Module Layout Figure A-3: CP3002-HDD Module Layout (Top View) HDD LED & Reset Button 2.5” SATA HDD/SSD Figure A-4: CP3002-HDD Module Layout (Bottom View) CFast PC17 ID 1042-9252, Rev. 2.0 Page A - 7...

  • Page 126: Module Interfaces (Front Panel And Onboard)

    CP3002-HDD CP3002 Module Interfaces (Front Panel and Onboard) A.6.1 Serial Port One PC-compatible, serial RS-232, 9-pin D-Sub port is available, which is fully compatible with the 16C550 controller. This port includes a complete set of handshaking and modem control signals. Data transfer rates up to 115.2 kB/s are supported.

  • Page 127: Usb Interfaces

    CP3002-HDD A.6.2 USB Interfaces The CP3002-HDD provides two standard USB 2.0 ports on J2 and J4. The USB 2.0 ports are high-speed, full-speed, and low-speed capable. Hi-speed USB 2.0 allows data transfers of up to 480 Mb/s. One USB peripheral may be connected to each port. To connect more USB devices than there are available ports, an external hub is required.

  • Page 128: Dvi-D Interface

    CP3002-HDD CP3002 A.6.3 DVI-D Interface The CP3002-HDD provides one standard DVI-D interface, J1, which is a digital signal only interface with device detection. Figure A-7: DVI-D Connector J1 The following table indicates the pinout of the DVI-D Connector J1. Table A-4: DVI-D Connector J1 Pinout...

  • Page 129: Cfast Card Connector

    CP3002 CP3002-HDD A.6.4 CFast Card Connector To enable flexible flash expansion, a CFast card connector, J6, is available on the CP3002- HDD. Figure A-8: CFast Connector J6 PC17 The following table provides the pinout for the CFast connector J6. Table A-5: CFast Connector J6 Pinout...

  • Page 130: Sata Interface

    A.6.5 SATA Interface The SATA connector, J3, on the CP3002-HDD module is provided for connecting a 2.5” SATA HDD/SSD to the CP3002-HDD module and is divided into three segments: a primary signal segment, a secondary signal segment, and a power segment.

  • Page 131: Battery

    CP3002 CP3002-HDD A.6.6 Battery The CP3002-HDD may be equipped with a 3.0 V “coin cell” lithium battery for the RTC on the CP3002. Note ... If an CP3002-HDD module is used on the CP3002, either the CP3002 or the CP3002-HDD module may be equipped with a battery.
  • Page 132 CP3002-HDD CP3002 This page has been intentionally left blank. Page A - 14 ID 1042-9252, Rev. 2.0...
  • Page 133 CP3002 CP-RIO3-04 Rear I/O Appendix CP-RIO3-04 ID 1042-9252, Rev. 2.0 Page B - 1...
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  • Page 135: Cp-Rio3-04 Rear I/O Module

    CompactPCI systems. Some standard PC interfaces are implemented and assigned to the front panel and to the rear I/O connector J2 on the CP3002. When the CP-RIO3-04 rear I/O module is used, the signals of some of the main board/front panel connectors are routed to the module interface.

  • Page 136: Technical Specifications

    CP-RIO3-04 Rear I/O CP3002 Technical Specifications Table B-1: CP-RIO3-04 Rear I/O Module Main Specifications CP-RIO3-04 SPECIFICATIONS Two USB 2.0 interfaces; two 4-pin connectors One VGA interface; 15-pin D-Sub connector Ethernet Two Gigabit Ethernet interfaces implemented as dual RJ-45 connector without LEDs...

  • Page 137: Front Panels

    CP3002 CP-RIO3-04 Rear I/O Front Panels Figure B-1: CP-RIO3-04 Front Panels, 4HP and 8HP Versions CP-RIO3-04 CP-RIO3-04 4 HP 8 HP ID 1042-9252, Rev. 2.0 Page B - 5...

  • Page 138: Module Layout: 4Hp And 8Hp Versions

    CP-RIO3-04 Rear I/O CP3002 Module Layout: 4HP and 8HP Versions Figure B-2: CP-RIO3-04 Rear I/O Module Layout, 4HP Version CPCI Peripheral Control Dual COMA (COM1) Gigabit Ethernet COMB (COM2) Figure B-3: CP-RIO3-04 Rear I/O Module Layout, 8HP Version ribbon cable...

  • Page 139: Module Interfaces

    CP3002 CP-RIO3-04 Rear I/O Module Interfaces B.5.1 USB Interfaces There are two identical USB interfaces on the CP-RIO3-04 rear I/O module, each with a max- imum transfer rate of 480 Mb/s provided for connecting USB devices. One USB peripheral may be connected to each port.

  • Page 140: Vga Interface

    CP-RIO3-04 Rear I/O CP3002 B.5.2 VGA Interface The 15-pin female connector J7 is used to connect a VGA monitor to the CP-RIO3-04 rear I/O module. Figure B-5: D-Sub VGA Connector J7 Table B-3: D-Sub VGA Connector J7 Pinout SIGNAL FUNCTION...

  • Page 141: Gigabit Ethernet Interface

    CP3002 CP-RIO3-04 Rear I/O B.5.3 Gigabit Ethernet Interface Figure B-6: Dual Gigabit Ethernet Connector J10A/B The Ethernet connectors are realized as RJ-45 con- nectors. The interface provides automatic detection and switching between 10Base-T, 100Base-TX and 1000Base-T data transmission (Auto-Negotiation). J10A Auto-wire switching for crossed cables is also sup- ported (Auto-MDI/X).

  • Page 142: Com Interface

    CP-RIO3-04 Rear I/O CP3002 B.5.4 COM Interface The CP-RIO3-04 rear I/O module provides two identical COM ports for connecting RS-232 de- vices to the CP-RIO3-04 rear I/O module. On the 8HP version, the onboard 10-pin COM connectors J2 and J3 are routed to the 9-pin D-Sub COM connectors J2a and J3a located on the front panel.

  • Page 143: Peripheral Control Interface

    CP3002 CP-RIO3-04 Rear I/O B.5.5 Peripheral Control Interface A power supply with power management can be connected to the CP-RIO3-04 via the peripheral control connector J13. The following figure and table provide pinout information for connector J13. Figure B-9: Peripheral Con. J13...

  • Page 144: Serial Ata Interfaces

    Note ... When using a Serial ATA cable, it is recommended to use a special right-angled Serial ATA cable due to possible space limitations within the system. For further information, please contact Kontron. Page B - 12 ID 1042-9252, Rev. 2.0...
  • Page 145 CP3002 CP-RIO3-04 Rear I/O B.5.7 Rear I/O Interface on CompactPCI Connector rJ2 The CP-RIO3-04 rear I/O module conducts a wide range of I/O signals through the rear I/O con- nector rJ2. Warning! To support the rear I/O feature, a 3U CompactPCI backplane with rear I/O sup- port is required.

  • Page 146: Rear I/O Compactpci Connector Rj2

    CP-RIO3-04 Rear I/O CP3002 Table B-9: Rear I/O CompactPCI Connector rJ2 Pinout PIN ROW Z ROW A ROW B ROW C ROW D ROW E ROW F USBA+ / bi USBB+ / bi USBA_PWR_5V / in USBA- / bi USBB- / bi...
  • Page 147 CP3002 CP-RIO3-04 Rear I/O Table B-10: Rear I/O Signal Description SIGNAL DESCRIPTION COMAx COMA port LVTTL (3.3V) COMBx COMB port LVTTL (3.3V) GPIO_CFG0 COMB configuration Gigabit Ethernet copper port SATAx Serial ATA port USBx USB interface and power VGAx VGA signal...
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  • Page 149 CP3002 SATA Flash Module Appendix SATA Flash Module ID 1042-9252, Rev. 2.0 Page C - 1...
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  • Page 151: C. Sata Flash Module

    SATA Flash Module SATA Flash Module The 4HP CP3002 provides an optional SATA Flash module with up to 16 GB NAND Flash memory. The SATA Flash module is connected to the CP3002 via the board-to-board connectors J5 located on the CP3002 and J1 located on the SATA Flash module. The SATA Flash module has been optimized for embedded systems providing high performance, reliability and security.

  • Page 152: Sata Flash Module Layout (Top View)

    SATA Flash Module CP3002 SATA Flash Module Layout The SATA Flash module includes one board-to-board connector, J1, for connection to the CP3002. Figure C-1: SATA Flash Module Layout (Top View) NAND Flash NAND Flash Figure C-2: SATA Flash Module Layout (Bottom View)

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