socomec MASTERYS IP Plus Installation And Operating Manual
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socomec MASTERYS IP Plus Installation And Operating Manual

10-40 kva
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INSTALLATION AND OPERATING MANUAL
MASTERYS IP+
10-40 kVA
IOMMASIPXX09-GB 04

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  • Page 1 INSTALLATION AND OPERATING MANUAL MASTERYS IP+ 10-40 kVA IOMMASIPXX09-GB 04...
  • Page 3 MASTERYS IP+ INDEX 10-40 kVA 1. CERTIFICATE AND CONDITIONS OF WARRANTY ..........5 2.
  • Page 4 MASTERYS IP+ INDEX 10-40 kVA 8 MENU ................33 8.1 “Allarms”...
  • Page 5 UPS inactivity. SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions and performance.

  • Page 6: Safety

    Socomec’ s express prior written consent. • This document is not a specifi cation. SOCOMEC UPS reserves the right to make any changes to data without prior notice.

  • Page 7: Description Of The Symbols Used On The Labels Applied To The

    For such uses we would advise you to contact SOCOMEC UPS beforehand to confi rm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifi cations.

  • Page 8: Shipping And Moving

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible to the installation site. 3.1 SHIPPING AND MOVING. • The UPS must remain in a vertical position during all shipping and moving operations. •...

  • Page 9: Unpacking Procedure

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.2 UNPACKING PROCEDURE. 3.2-1 3.2-2 3.2-3 IOMMASIPXX09-GB 04...

  • Page 10: Environmental Requirements

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.3 ENVIRONMENTAL REQUIREMENTS. • The recommended operating temperature, humidity and altitude values are listed in the technical specifi cations table. Cooling systems may be required to maintain these values. • Avoid dusty environments or areas where there is dust from conductive or corrosive materials (e.g. metal dust or chemical solutions).

  • Page 11: Identifying Switching And Connection Devices

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.4 IDENTIFYING SWITCHING AND CONNECTION DEVICES. Legend. LAN RJ45 connector for Ethernet. Serial RS232 connector for Modem. Serial RS232/485 connector Cable trunking for control cables. Fans. DIN rail (behind the panel). Fuses.
  • Page 12 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.5 ELECTRICAL REQUIREMENTS. The installation and the system must comply with national plant regulations. The electrical distribution panel must have a protection and sectioning system installed for the input mains and the auxiliary mains.

  • Page 13: Backfeed Protection

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s electric circuit or if it is likely to be subject to transitory overvoltages in category III installations, further external protection must be provided, either on the UPS or in the AC power supply network to the UPS.

  • Page 14: Installation Procedure And Instructions

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.6 INSTALLATION PROCEDURES AND INSTRUCTIONS. WARNING! Before carrying out work on the terminal board or on UPS internal parts, ensure that the UPS is switched off , remove the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.
  • Page 15 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA MAINS AND AUXILIARY MAINS ARE CONNECTED SEPARETELY. Output transformer (standard confi guration) MAINS AUXILIARY OUTPUT EXT. BATTERY SUPPLY MAINS TRANSFORMER TRANSFORMER Cable Cable Cables Cables provided provided provided provided MAINS AUXILIARY MAINS LOAD...
  • Page 16 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA MAINS AND AUXILIARY MAINS WARNING! ARE CONNECTED SEPARATELY. Remove the connecting cables provided between Transformer on the rectifi er OUTPUT and IN TRANSFORMER and use them to power supply input connect MAINS SUPPLY and OUT TRANSFORMER.
  • Page 17 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA UPS IN NEUTRAL VERSION WITHOUT NEUTRAL ON THE NETWORK output transformer MAINS AUXILIARY OUTPUT EXT. BATTERY SUPPLY MAINS TRANSFORMER TRANSFORMER Cables Cables Cables Cables provided provided provided provided MAINS AUXILIARY TO LOAD MAINS cable section...
  • Page 18 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA MAINS AND AUXILIARY MAINS WARNING! ARE CONNECTED IN COMMON. MAINS SUPPLY and AUXILIARY MAINS must be Output transformer connected as shown in the picture below. L11A N11A MAINS EXT. BATTERY SUPPLY TRANSFORMER OUTPUT...

  • Page 19: Adc Card

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA UPS IN NEUTRAL VERSION WITHOUT NEUTRAL ON THE NETWORK output transformer L11A N11A MAINS AUXILIARY EXT. BATTERY SUPPLY MAINS TRANSFORMER OUTPUT TRANSFORMER MAINS AUXILIARY Cables Cables provided provided MAINS LOAD cable section ø...
  • Page 20 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA OUT2 OUT1 DIP1 DIP2 0 1 2 P3 OUT3 OUT4 The fi lter level indicates the activation delay: 1 immediate activation (1 seconds minimum communication time), 2 10 s delay, 3 30 s delay. STANDARD confi...
  • Page 21 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA Description of signals Message on the mimic panel Description General Alarm “General Alarm” contact output. No alarm. Battery discharging Battery discharging contact output Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output. UPS on bypass Contact input for emergency shutdown device.

  • Page 22: External Battery Cabinet Connection

    • Replace the terminal board’ s protection. If using cabinets not supplied by the SOCOMEC UPS, it is the installer’s responsibility to check the electrical compatibility and the presence of appropriate protection devices between the UPS and the battery cabinet (fuses and switches of suffi cient capacity to protect the cables from the UPS to the battery cabinet).

  • Page 23: Modes Of Operation

    MASTERYS IP+ MODES OF OPERATION 10-40 kVA 4.1 ON LINE OPERATIONS. A special feature of the MASTERYS™ series is the “ON LINE” double conversion feature in conjunction with low dis- tortion mains power absorption. In ON LINE mode, the UPS is able to supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply within the most stringent clas- sifi cation of UPS regulations.

  • Page 24: Operation With Internal Manual Maintenance Bypass

    The external manual maintenance bypass connection is not allowed when the internal transformer is placed on output or bypass. For any further information, please contact SOCOMEC UPS. 4.5 OPERATION IN GE CONFIGURATION. MASTERYS™ can be operated in conjunction with a generator (GE).

  • Page 25: Identifying The Switches And Interfaces

    MASTERYS IP+ ACCESS TO CONTROLS AND COMMUNICATION INTERFACES 10-40 kVA This chapter identifi es the electromechanical switches described here below used for start-up, shutdown and maintenance bypass procedures. Access to the control area is from the front by opening the door. The control area also contains the communication interface connectors and the slots for the optional signalling cards.

  • Page 26: Functions Of The Switches

    MASTERYS IP+ ACCESS TO CONTROLS AND COMMUNICATION INTERFACES 10-40 kVA 5.2 FUNCTIONS OF THE SWITCHES. Input switch Q2. The input switch provides the primary power supply to the UPS. In normal operating conditions it should be in position 1 ON. The position 0 OFF will cause the batteries to discharge.

  • Page 27: Mimic Panel

    MASTERYS IP+ MIMIC PANEL 10-40 kVA 6.1 MIMIC PANEL. 6.1-1 The LCD mimic panel (fi gure 6.1-1) on the door of the UPS provides all the information relating to operating status, electrical measurements, access to controls and confi guration parameters. The information is grouped into four sections: A.

  • Page 28: Meaning Of Ideograms

    MASTERYS IP+ MIMIC PANEL 10-40 kVA 6.2 MEANING OF IDEOGRAMS. 6.2-1 Meaning of ideograms Code Description Condition Load on bypass, in Eco-mode or Maintenance bypass closed Steady Automatic bypass alarm Flashing Input rectifi er active. Steady Input rectifi er general alarm. Flashing Battery OK.

  • Page 29: Meaning Of The Luminous Bar

    MASTERYS IP+ MIMIC PANEL 10-40 kVA 6.3 MEANING OF THE LUMINOUS BAR. The luminous bar (fi gure 6.1-1) provides an immediate indication of the condition of the power supply to the load: • Red: power supply not present or shutdown imminent (fl ashing). •...
  • Page 30 MASTERYS IP+ MIMIC PANEL 10-40 kVA Parallel UPS Single UPS MAIN SYSTEM 1 ALARMS 1.1 ACTIVE ALARMS 2 MEASUREMENTS 2.1 PRESENT MEASURES 2.2 STATISTICS 3 COMMANDS 3.1 IMMEDIATE COMMANDS 3.2 EXTENDED COMMANDS 4 PARAMETERS 4.1 PRESENT CONFIG. 4.2 PRESENT DATA 5 SERVICE 5.1 COMMISSIONING 5.2 SETTING...

  • Page 31: Operating Procedures

    MASTERYS IP+ OPERATING PROCEDURES 10-40 kVA The operating modes to activate and manage the UPS are defi ned in this chapter; please also refer to chapters 6 “Mimic panel” and 8 “Menus”. For UPSs in parallel 1+1 redundant confi guration: •...

  • Page 32: Switching Onto Manual Bypass

    MASTERYS IP+ OPERATING PROCEDURES 10-40 kVA 7.4 SWITCHING ONTO MANUAL BYPASS. Switching onto the manual bypass creates a direct connection between the UPS input and output, completely excluding the equipment control part. This operation is performed in the event of ordinary maintenance on the equipment, so as not to remove the power supply from the load, or in the event of a serious failure while waiting for the equipment to be repaired.

  • Page 33: Menu

    MASTERYS IP+ MENU 10-40 kVA 8.1 “ALLARMS” MENU This is used to display all the alarms that are active at the time of access. The alarms menu is activated automatically when an alarm condition occurs. ALARMS menu Code Mimic panel description Meaning GENERAL ALARM BATTERY ALARM...

  • Page 34: Measurements" Menu

    MASTERYS IP+ MENU 10-40 kVA 8.2 “MEASUREMENTS” menu. This menu is used to display all the measurements relating to the UPS input, output and to the battery. For models with single phase input or output, the voltage and current displays are adjusted automatically. PRESENT MEASURES menu Type of measurements Value...

  • Page 35: Commands" Menu

    MASTERYS IP+ MENU 10-40 kVA 8.3 “COMMANDS” MENU. This is used to send some immediate commands to activate the UPS or various operating modes. It can also be used to send extended commands to defi ne some UPS settings. To activate the commands select the command with or DOWN , press ENTER, select YES or NO to execute and press ENTER to confi rm.

  • Page 36: Parameters" Menu

    MASTERYS IP+ MENU 10-40 kVA 8.4 “PARAMETERS” MENU Displays only the confi guration parameters set for the UPS. The messages in this menu are identifi ed by an asterisk in the confi gurations service menu. The parameters can only be changed by entering the service / confi gurations menu. CURRENT DATA menu Message Description...
  • Page 37 MASTERYS IP+ MENU 10-40 kVA Once the code is obtained, enter it by pressing ENTER to activate the entry (two asterisks will appear). Select the fi rst character with the UP and DOWN keys and confi rm with ENTER to accept the character. Then move on to the next character.
  • Page 38 MASTERYS IP+ MENU 10-40 kVA PRESENT CONFIGURATIONS menu A Parameter Description Allowed values • BATTERY RECHARGE Sets the recharge voltage compensation value YES/NO TEMP COMPENSATION according to the battery temperature (not present with external battery cabinets. • BACKFEED TYPE Sets the type of backfeed protection. DISABLE BY-PASS-INPUT ALONE BY-PASS-INPUT COMMON...

  • Page 39: Event Log" Menu

    MASTERYS IP+ MENU 10-40 kVA 8.5.3 “Service code” menu. 8.5.3-1 This displays the service code to be sent to the support service to make an accurate and rapid diagnostic of the problem. In the event of a fault, select the menu SERVICE > SERVICE CODE and inform the support centre of the code displayed.

  • Page 40: Communication

    MASTERYS IP+ COMMUNICATION 10-40 kVA 9.1 MULTILEVEL COMMUNICATION. MASTERYS™ is able to manage a variety of serial, contact and Ethernet communication channels simultaneously. The various PCBs and signalling accessories are inserted in the two standard communication slots. This gives MASTERYS™ immediate interfacing and integration fl exibility as soon as the unit is installed with no need for trained personnel.

  • Page 41: Standard Lan Web

    MASTERYS IP+ COMMUNICATION 10-40 kVA 9.2 STANDARD LAN WEB PAGE. By connecting the UPS to a standard LAN network, the operating status of the UPS can be monitored from any PC connected to the network through an html page. 9.2.1 Activation. Comply with the following operations to activate the mo- nitoring system: •...
  • Page 42 MASTERYS IP+ COMMUNICATION 10-40 kVA D. A login and a password will be requested (fi g. 8.2.1-2), 9.2.1-2 the default parameters are: • login: admin • password: public Insert data and click OK. The main web supervisor page will be displayed and the functions are described in the following para- graph.
  • Page 43 The graphics interface shows a number of icons, each of which is associated to a specifi c function: Connection to the www.socomec.com web site. Regularly check the news that the SOCOMEC group publishes on the site so as to take full advantage of the MASTERYS unit.
  • Page 44 MASTERYS IP+ COMMUNICATION 10-40 kVA 9.2.2.7 Local network. Enable the user to modify the network communication parameters. • Dynamic IP address: if enabled, the IP address is automatically assigned by the network server • Static IP address: the IP address is used if the dynamic IP address is disabled. •...
  • Page 45 MASTERYS IP+ COMMUNICATION 10-40 kVA • Telephone number: insert the number to be called. • Modem initialisation: initial string to be sent to the modem (for special confi gurations or certain types of mo- dem). • Connection period: set the number of days between two calls even if no faults occur. •...

  • Page 46: Accessories And Sw Options

    T.Service is a cutting edge supervision service ensuring 24/7/365 service. It ensures eff ective prevention and con- stant monitoring of the system. Communication between the UPS and the local Socomec Service Centre is via modem (free-air GSM or ANALOG fi xed line). The auto-diagnostic system analyses UPS operating conditions, identi- fi es faults and monitors environmental conditions such as temperature, overload, avoiding the risk of equipment stoppages.

  • Page 47: Problem Solving

    MASTERYS IP+ PROBLEM SOLVING 10-40 kVA The alarm messages displayed enable an immediate diagnosis. Alarms are divided into two categories: • Alarms related to the UPS external circuits: input mains, output mains, temperature and environment. • Alarms related to the UPS internal circuits: in this case, the corrective actions will be carried out by the After Sales Department.

  • Page 48: Ups Alarms

    MASTERYS IP+ PROBLEM SOLVING 10-40 kVA • A61: wrong phase cycle direction. The phase cycle sequence is incorrect. In this case, invert two phases of the input mains. For a UPS with separate auxiliary mains, exchange the two phases of the auxiliary mains only. 10.2 UPS ALARMS.

  • Page 49: Preventive Maintenance

    It is strongly recommended to give due consideration to any requests for preventive maintenance automatically displayed with alarm message M29. All operations on the equipment must be only carried out by SOCOMEC UPS personnel or by authorised support personnel. Maintenance consists of accurate functional checks on electronic and mechanical parts with replacement of parts subject to wear if necessary (typically batteries, fans and capacitors).

  • Page 50: Options

    MASTERYS IP+ OPTIONS 10-40 kVA Legend. LAN RJ45 connector for Ethernet. Serial RS232 connector for Modem. Serial RS232/485 connector for after sales. DIN rail (under the panel) Slots for communication cards (ADC card installed as standard, 1 slot available for an additional card).

  • Page 51: Acs Pcb

    MASTERYS IP+ OPTIONS 10-40 kVA 11.4 ACS PCB. To be installed on the slot “L”, it synchronises UPS output with an external power source (another UPS, even of a diff erent brand, generator or transformer). 11.5 ADC CARD WITH TEMPERATURE SENSOR. This card can be used to manage up to four normally closed or normally open outputs and up to three digital inputs in confi gurable mode.
  • Page 52 MASTERYS IP+ OPTIONS 10-40 kVA 11.6.1 Protection on Mains Supply and on Auxiliary Mains Supply. Activating UPS protection on the mimic panel: access the Confi guration menu on the mimic panel (see the Con- fi guration Menu section in the manual) and set the BACKFEED TYPE parameter to 2.BYPASS-INPUT Alone. Diagram of principle.

  • Page 53: Profi Bus

    MASTERYS IP+ OPTIONS 10-40 kVA 11.7 PROFIBUS. On request, the UPS can be provided with a Profi bus pro- tocol converter, installation software, confi guration software and user manuals (detail P on the picture aside). 11.8 GSM MODEM. Enables sending of SMS messages regarding the equipment’ s operating status. 11.9 SERIAL ISOLATED RS232 DB9 CONNECTION and RS485 PCB.

  • Page 54: Technical Specifications

    MASTERYS IP+ TECHNICAL SPECIFICATIONS 10-40 kVA Models Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/1 and 3/3 3/1 and 3/3 Electrical specifi cations - Input Mains voltage 3P+N 400 V +20% -15% (up to -35% @70% of nominal load) Input frequency 50-60 Hz ±10% Input power factor...

  • Page 55: Parallel Configurations

    PARALLEL CONFIGURATIONS MASTERYS IP+ 10-40 kVA...
  • Page 56 WARNING! Parallel confi guration must only be activated by SOCOMEC UPS qualifi ed personnel. Use the UPS in accordance with the technical specifi cations given in this Installation and Operating Manual. The UPS units connected in parallel confi guration are identical to a standard UPS, as a result safety, shipping and installation recommendations in chapters 2 and 3 also apply.
  • Page 57 MASTERYS IP+ PARALLEL CONFIGURATION 10-40 kVA • Cables of the same length and cross section must be used for the connection between the general power ❶ ➋ switch , the switches and the respective UPS units. • If a diff erential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel, it must be a selective type and the trigger value must be 0.5 A by the number of UPS connected in parallel.
  • Page 58 MASTERYS IP+ PARALLEL CONFIGURATION 10-40 kVA RECOMMENDED PARALLEL POWER CONFIGURATION. For the connections also refer to chapter 3. MAINS AUXILIARY MAINS ❶ ❶ ➋ ➋ ➋ ➋ ➋ ➋ ➋ ➋ ➋ ➋ ➋ ➋ ➌ ➌ ➌ ➌ ➌ ➌ ➌...
  • Page 59 MASTERYS IP+ PARALLEL CONFIGURATION 10-40 kVA RECOMMENDED PARALLEL 1+1 REDUNDANT CONFIGURATION For the electrical connections refer to page 60. MAINS AUXILIARY MAINS ❶ ❶ ➋ ➋ ➋ ➋ ➌ ➌ ➐ ➐ ❹ ❹ ❺ ❺ ❻ ❻ Legend. 1 Main diff erentialmagneto-thermal switch.
  • Page 60 MASTERYS IP+ PARALLEL CONFIGURATION 10-40 kVA PARALLEL 1+1 REDUNDANT CONFIGURATION CONNECTIONS. Output transformer (standard confi guration). WARNING! Before connecting TA4 and TA5 remove the bridge cable from TA4-TA5 on both UPSs TA1 TA2 MAINS AUXILIARY OUTPUT EXT. BATTERY SUPPLY MAINS TRANSFORMER TRANSFORMER Cables...
  • Page 61 MASTERYS IP+ PARALLEL CONFIGURATION 10-40 kVA PARALLEL 1+1 REDUNDANT CONFIGURATION CONNECTIONS. Output transformer (standard confi guration). L11A N11A MAINS AUXILIARY EXT. BATTERY SUPPLY MAINS TRANSFORMER OUTPUT TRANSFORMER Cables Cables MAINS AUXILIARY LEFT UPS provided provided MAINS LOAD Cables provided L11A N11A MAINS AUXILIARY...
  • Page 63 IP52 VERSION MASTERYS IP+ 10-30 kVA...
  • Page 64 MASTERYS IP+ IP52 VERSION 10-40 kVA IMPORTANT. • This section provides important instructions for the safe use, movement and connection of MASTERYS IP+ IP52 version. • All the information included in this manual are valid except for the following ones that are specifi c for MASTERYS IP+ IP52 version.
  • Page 65 MASTERYS IP+ IP52 VERSION 10-40 kVA SURFACE ROUGHNESS TOLERANCE. 3 mm max IDENTIFYING SWITCHING AND CONNECTION ORGANS. Legend. LAN RJ45 connector for Ethernet. Serial RS232 connector for Modem. Serial RS232/485 connector for after sales. Cable trunking for control cables. Fans. DIN rail (behind the panel).
  • Page 66 6 months, but their wear can be increased by the environ- mental conditions. Any other maintenace operation on the equip- ment must be only carried out by SOCOMEC UPS personnel or by authorised support per- sonnel. Air fi lters...
  • Page 67 MASTERYS IP+ IP52 VERSION TECHNICAL SPECIFICATIONS 10-40 kVA Models Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/1 and 3/3 3/1 and 3/3 Electrical specifi cations - Input Mains voltage 3P+N 400 V +20% -15% (up to -35% @70% of nominal load) Input frequency 50-60 Hz ±10% Input power factor...
  • Page 72 HEAD OFFICE SALES, MARKETING AND SERVICE MANAGEMENT SOCOMEC GROUP SOCOMEC Paris S.A. SOCOMEC capital 10 951 300 € 95, rue Pierre Grange R.C.S. Strasbourg B 548 500 149 F-94132 Fontenay-sous-Bois Cedex - FRANCE B.P. 60010 - 1, rue de Westhouse - F-67235 Benfeld Cedex Tel.

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