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socomec Green Power Operating Manual

100-120 kva
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INSTALLATION AND OPERATING MANUAL
Green Power
100-120 kVA

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  • Page 1 INSTALLATION AND OPERATING MANUAL Green Power 100-120 kVA...

  • Page 3: Table Of Contents

    Green Power INDEX 100-120 kVA 1. CERTIFICATE AND CONDITIONS OF WARRANTY ..........5 2.
  • Page 4 Green Power INDEX 100-120 kVA 6. MIMIC PANEL ...............34 6.1 Graphic mimic panel .

  • Page 5: Certificate And Conditions Of Warranty

    UPS inactivity. SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions and performance.

  • Page 6: Safety

    Socomec’ s express prior written consent. • This document is not a specifi cation. SOCOMEC UPS reserves the right to make any changes to data without prior notice.

  • Page 7: Description Of The Symbols Used On The Labels Applied To The Unit

    For such uses we would advise you to contact SOCOMEC UPS beforehand to confi rm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifi cations.

  • Page 8: Requisites

    Green Power REQUISITES 100-120 kVA The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible to the installation site. When moving the unit on even slightly sloping surfaces, use the blocking equipment and break- ing devices to ensure that the unit does not fall over.

  • Page 9: Environmental Requisites

    Green Power REQUISITES 100-120 kVA 3.2 ENVIRONMENTAL REQUISITES. • The UPS is not designed for outdoor use. • Do not expose the UPS to direct sunlight or to sources of excessive heat. • The recommended operating temperature, humidity and altitude values are listed in the technical specifi cations table (see chapter 11).
  • Page 10 • Several cabinets can be installed adjacent to each other (figure 3.2-2). • Two Masterys Green Power 100-120 can be installed back to back (figure 3.2-3). • Observe the direction of the ventilation flows (figure 3.2-4) and heat dispersion flows (figure 3.2-5). See chapter 11 for the technical specifications relating to the required ventilation values.

  • Page 11: Installation On Raised Fl Ooring

    3.2.1 Installation on raised fl ooring. 3.2.1-1 If the UPS is to be installed on raised fl ooring, the SOCOMEC UPS adjust- able frame (fi gure 3.2.1-1) must be used to support the weight of the unit (fi gure 3.2.1-2).

  • Page 12: General Rules For Cable Installation On Tray

    Green Power REQUISITES 100-120 kVA 3.3 GENERAL RULES FOR CABLE INSTALLATION ON TRAY. WARNING! The cables must be in installed on trays when indicated in the following diagrams. The trays must be positioned near to the UPS. WARNING! All metal and suspended ducts or those in raised fl ooring MUST be connected to earth and to the various cabinets.

  • Page 13: Electrical Requisites

    Green Power REQUISITES 100-120 kVA 3.4 ELECTRICAL REQUISITES. The installation and the system must comply with national plant regulations. The electrical distribution panel must have a protection and sectioning system installed for the input mains and the auxiliary mains. If a diff erential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel.

  • Page 14: Backfeed Protection

    Green Power REQUISITES 100-120 kVA 3.4.1 Backfeed protection. The UPS is preset for the installation of external protec- 3.4.1-1 tion devices against the backfeed of dangerous volta- ges, on both the input power supply line (MAINS SUP- PLY) and on the auxiliary backup mains power supply B.K.

  • Page 15: Unpacking And Installation

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.1 UNPACKING PROCEDURE. 4.1-1 4.1-2 4.1-3 4.1-4 Place the UPS in the installation area. WARNING! Refer to paragraph 4.2 if the equipment has to be moved from above. All packaging material must be recycled in compliance with the laws in force in the country where the system is in- stalled.

  • Page 16: Moving From Above

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.2 MOVING FROM ABOVE. IMPORTANT! 4.2-1 When being moved, the cabinets must be kept in an upright position. WARNNG! NEVER USE HARNESSES! 4.2.1 Moving with belts. • Length of belts: ≥ 150 cm •...

  • Page 17: Moving With Lifting Truss

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.2.1-3 4.2.1-2 4.2.1-3 Tighten screws A. 4.2.2 Moving with lifting truss. If the height of the ceiling does not allow the use of belts, the UPS can be moved using lifting trusses. 4.2.2-1...

  • Page 18: Identifying Switching And Connection Organs

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.3 IDENTIFYING SWITCHING AND CONNECTION ORGANS. Legend. Slot for optional communication cards. Serial RS232 connector for Modem. Q1 Input switch (MAINS). USB port. Cable for power supply and Q3 Output switch. communication signals USB port.

  • Page 19: Installation Procedures And Instructions

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.4 INSTALLATION PROCEDURES AND INSTRUCTIONS. WARNING! Before carrying out work on the terminal board or on UPS internal parts, ensure that the UPS is switched off , remove the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.

  • Page 20: External Battery Cabinet Connection

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.4.3 EXTERNAL BATTERY CABINET connection. WARNING! Before carrying out any operation, ensure that: • the battery fuses located inside the battery cabinet are open; • the UPS is not live and all mains or battery switches are open;...

  • Page 21: Connecting The Battery Cabinet Temperature Probe

    4.4.4 Connecting THE BATTERY CABINET TEMPERATURE PROBE. • SOCOMEC UPS battery cabinets: - The SOCOMEC UPS battery cabinet comes with a temperature probe which must be connected to the card sup- plied with the UPS (figure 4.4.4-1). - Connect the temperature probe as shown in figure 4.4.4-2 without cabling distance limits and without the need to observe polarity.

  • Page 22: Connecting The External Backfeed Protection

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.4.5 Connecting THE EXTERNAL BACKFEED PROTECTION. To guarantee maximum protection, use a 220-240 V release 4.4.5-1 coil with integrated travel limit contact to pilot the input pro- tection systems(see section 3.4 “Electrical requirements”).

  • Page 23: Internal Backfeed Protection

    Green Power UNPACKING AND INSTALLATION 100-120 kVA • Common Mains 4.4.5-2b 4.4.5-3b Common Mains Common Mains protection protection B.K. B.K. BYPASS INPUT B.K. BYPASS COM1 B .K . B .K . IN PU T B.K. A C S BY PA SS...

  • Page 24: Completion Of The Installation

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.4.7 Completion of the installation. 4.4.7-1 4.4.7-2 4.4.7-3 Secure the cables with bands. Secure the cables with bands. 4.4.7-4 CLOSE CLOSE 4.5 EXTERNAL E.S.D. CONNECTION. An emergency remote shutdown system (E.S.D.) can be installed using the ADC card (see paragraph 11.1). Connect a normally closed, unpowered contact to terminals IN1+ and IN1- of the ADC card.

  • Page 25: Adc Card With Temperature Sensor

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.7 ADC CARD WITH TEMPERATURE SENSOR. This card can be used to manage up to four normally closed or normally open outputs and up to three digital inputs in confi gurable mode. 11.1-1 4.7.1 Electrical data of the contacts.

  • Page 26: Isolation Transformer

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.8 ISOLATION TRANSFORMER. If an external isolation transformer cabinet is required, the following instructions should be followed: • Refer to chapters 2 and 3 of this manual for indications on moving and installing the cabinet.

  • Page 27: Ups Parallel Configuration

    UPS units making up the parallel system. The cables in question are supplied with the UPS in case of standard parallel setting or are attached to the parallel kit in case of later upgrading of the system. WARNING! Parallel confi guration must only be activated by SOCOMEC UPS qualifi ed personnel. IOMMASGPXX00-GB_01...

  • Page 28: Recommended 1+1 Parallel Confi Guration

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.9.1 Recommended 1+1 parallel confi guration. 4.9.1-1 Legend. A Selective general diff erential magneto thermal switch. B “Parallel bus” cable. C Single UPS magneto-thermal switch (if a separate auxiliary power source is used, add a magneto-thermal switch for each UPS).
  • Page 29 Green Power UNPACKING AND INSTALLATION 100-120 kVA 1+1 Parallel confi guration - Common Mains. 4.9.1-2 UPS1 UPS2 MAINS OUTPUT MAINS OUTPUT 1+1 Parallel confi guration - Separate Mains. 4.9.1-3 UPS1 UPS2 MAINS AUX MAINS OUTPUT MAINS AUX MAINS OUTPUT IOMMASGPXX00-GB_01...

  • Page 30: Recommended N+1 Parallel Confi Guration

    Green Power UNPACKING AND INSTALLATION 100-120 kVA 4.9.2 Recommended N+1 parallel confi guration. 4.9.2-1 MAINS AUX MAINS up to 6 UPSs ON INVERTER 1025kVA ON INVERTER 1025kVA ON INVERTER 1025kVA 10:30 10:30 10:30 LEFT INTERNAL RIGHT 20 m max Legend.
  • Page 31 Green Power UNPACKING AND INSTALLATION 100-120 kVA N+1 Parallel confi guration - Common Mains. 4.9.1-2 UPSn UPS2 UPS1 MAINS OUTPUT MAINS OUTPUT MAINS OUTPUT N+1 Parallel confi guration - Separate Mains. 4.9.1-3 UPSn UPS2 UPS1 MAINS AUX MAINS OUTPUT MAINS...

  • Page 32: Modes Of Operation

    Green Power MODES OF OPERATION 100-120 kVA 5.1 ON LINE OPERATIONS. ON LINE operation consists of double conversion operation in conjunction with mains absorption with very low distortion. This enables the UPS to supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply.

  • Page 33: Operation With Manual Maintenance Bypass

    Green Power MODES OF OPERATION 100-120 kVA 5.3 OPERATION WITH MANUAL MAINTENANCE BYPASS. If the manual bypass is activated (with the appropriate procedure), the load is powered directly from the auxiliary mains, while the UPS is in fact excluded from the power supply and can be switched off .

  • Page 34: Mimic Panel

    Green Power MIMIC PANEL 100-120 kVA 6.1 GRAPHIC MIMIC PANEL. The graphic mimic panel on the UPS door displays information regarding operating status, electrical measurements, access to control functions and confi guration parameters. It includes a colour graphic display and a luminous status bar, and provides access to: •...

  • Page 35: Mimic Panel Overview

    Green Power MIMIC PANEL 100-120 kVA 6.2 MIMIC PANEL OVERVIEW. UPPER BAR (always displayed). Total output load (kVA). Operating modes: Normal (Normal mode), Eco (Eco-Mode mode), Auto (Automatic mode), stdby (Standby program mode), e-saver (Energy Saver mode - parallel confi gurations only), Service, Isolated (unit isolated from the electric distribution plant).
  • Page 36 Green Power MIMIC PANEL 100-120 kVA FLOW DIAGRAM ANIMATION. Static output switch. Unit output. Inverter output. Colour of the bar: Inverter output. blue : active/mains present. grey : mains not present. Bypass input. Priority of colours of the symbols “~” and “-”...
  • Page 37 Green Power MIMIC PANEL 100-120 kVA BATTERY STATUS (unit only) Battery charging. Colour of bars: green; level reached: light on. Battery draining. Colour of bars: yellow. Battery charged. Colour of bars: green. ≥ 95% ≤ 90% ≤ 85% ≤ 80% Battery alarm.

  • Page 38: Parallel Configuration

    Green Power MIMIC PANEL 100-120 kVA MENU ICONS. Menu Menu Menu Help. COMMANDS. MEASUREMENTS. CONTROL. 6.3 PARALLEL CONFIGURATION. Unit mimic panel. UPS mimic panel. Units connected in parallel. Use the LEFT/RIGHT Units connected in parallel. Use the LEFT/RIGHT button to select the button to select the •...

  • Page 39: Mimic Panel Menu

    Green Power MIMIC PANEL 100-120 kVA 6.4 MIMIC PANEL MENU. Legend of symbols. Commands. Log fi le. Measurements. Status. Confi rm Control. settings. Select one of the four menus. Help. Cancel. Home page Increment. (mimic panel). Previous page. Decrement. Confi rm Reset alarms.

  • Page 40: Entering The Password (When Required)

    Green Power MIMIC PANEL 100-120 kVA 6.4.1 Entering passwords (when required). 6.4.1-1 6.4.1-2 6.4.1-3 6.4.1-4 Select the password to be set. Notes. • Password to confi g: protects the MONITORING menu (User Confi gurations, UPS Options and Maintenance-UPS setting); if set, generates the Contr. password (user modifi able).
  • Page 41 Green Power MIMIC PANEL 100-120 kVA 6.4.1-5 Enter password. Type of character: Cancel character. INS Enter character. 1-9 Number Special characters A-Z Letters Select the type of character. Quit Increment Go to Decrement Confi rm Go to next without value or next...
  • Page 42 Green Power MIMIC PANEL 100-120 kVA 6.4.1-6 6.4.1-7 6.4.1-8 6.4.1-9 IOMMASGPXX00-GB_01...

  • Page 43: Control Menu

    Green Power MIMIC PANEL 100-120 kVA 6.4.2 CONTROL menu. The menu is used to send some immediate commands to activate the UPS or various operating modes. It can also be used to send extended commands to defi ne some UPS settings.

  • Page 44: Operating Procedures

    Green Power OPERATING PROCEDURES 100-120 kVA 7.1 SWITCHING ON. 7.1-1 Close Q1. 7.1-2 7.1-3 7.1-4 IOMMASGPXX00-GB_01...
  • Page 45 Green Power OPERATING PROCEDURES 100-120 kVA 7.1-5 7.1-6 7.1-7 7.1-8 Run the operations prompted for on the display. Note. • When prompted, press button to confi rm the operation or button to cancel it. IOMMASGPXX00-GB_01...

  • Page 46: Maintenance Bypass

    Green Power OPERATING PROCEDURES 100-120 kVA 7.2 MAINTENANCE BYPASS. 7.2-1 7.2-2 7.2-3 7.2-4 IOMMASGPXX00-GB_01...
  • Page 47 Green Power OPERATING PROCEDURES 100-120 kVA 7.2-5 7.2-6 Run the operations prompted for on the display. Notes. • When prompted, press button to confi rm the operation or button to cancel it. 7.2-7 Open Q1. 7.2-8 Wait a few seconds for shutdown.

  • Page 48: Switching On From Maintenance Bypass

    Green Power OPERATING PROCEDURES 100-120 kVA 7.3 SWITCHING ON FROM MAINTENANCE BYPASS. 7.3-1 Close Q1 and Q5. 7.3-2 7.3-3 7.3-4 IOMMASGPXX00-GB_01...
  • Page 49 Green Power OPERATING PROCEDURES 100-120 kVA 7.3-5 7.3-6 Run the operations prompted for on the display. Notes. • When prompted, press button to confi rm the operation or button to cancel it. IOMMASGPXX00-GB_01...

  • Page 50: Communication

    Green Power COMMUNICATION 100-120 kVA 8.1 MULTILEVEL COMMUNICATION. The UPS can manage various serial, contact and Ethernet communication channels at the same time. The 2 commu- nication slots available allow the use of signalling accessories and cards. Each communication channel is independent; simultaneous connections can thus be made to have various levels of remote signalling and monitoring (see the section on the options for a detailed evaluation of the functionalities of the cards that can be installed in the slots).

  • Page 51: Standard Lan Web Page

    Green Power COMMUNICATION 100-120 kVA 8.2 STANDARD LAN WEB PAGE. By connecting the UPS to a standard LAN network, the operating status of the UPS can be monitored from any PC connected to the network through an html page. Connect the network cable to the RJ45 port.

  • Page 52: Troubleshooting

    Green Power TROUBLESHOOTING 100-120 kVA 9.1 UPS SYSTEM ALARMS. • Overload in output supply. The load power draw is greater than the system’ s nominal output. Check the load on the display and disconnect loads not requiring UPS service or distribute the total load over the three phases.

  • Page 53: Ups Unit Alarms

    • Switching inhibited. Switching from UPS unit bypass to inverter may be inhibited by an inverter failure. Reset the alarm and contact Socomec UPS Aftersales Service. • UPS switching not possible. Switching from UPS unit inverter to bypass is prevented by problems on the auxiliary mains supply: mains supply out of tolerance, not synchronised, etc.
  • Page 54 Green Power TROUBLESHOOTING 100-120 kVA • Battery alarm. General battery alarm due to: battery test failed, maximum battery voltage, battery circuit breaker open, battery charger failure. Check for other alarms and inspect the batteries. • Battery room. This alarm is generated when the battery room temperature, measued with an external sensor, is higher than the permitted maximum.
  • Page 55 Green Power TROUBLESHOOTING 100-120 kVA Operation for an extended period of time at high temperatures (degradation of the batteries); large number of overloads (incorrect sizing); continuous battery draining (unstable mains voltage); large number of circuit breakers on the bypass (high peak loads).

  • Page 56: Preventive Maintenance

    TROUBLESHOOTING 100-120 kVA 9.3 PREVENTIVE MAINTENANCE. All operations on the equipment must be carried out solely by SOCOMEC UPS personnel or by authorised service personnel. Maintenance requires accurate functionality checks of the various electronic and mechanical parts and, if necessary, the replacement of parts subject to wear and tear (batteries, fans and condensers).

  • Page 57: Options

    Green Power OPTIONS 100-120 kVA DIP SWITCH 1 DIP SWITCH 1 10.1 ADC CARD. DIP SWITCH 2 DIP SWITCH 2 This card can be confi gured to control up to four out- puts that are normally closed or normally open and up to three digital inputs.
  • Page 58 Green Power OPTIONS 100-120 kVA Description of signals Message on the mimic panel Description General Alarm “General Alarm” contact output. No alarm. “General Alarm” active. Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output. E.S.D. Contact input for emergency shutdown device.

  • Page 59: Kit Gss (Global Supply System)

    Green Power OPTIONS 100-120 kVA 10.2 KIT GSS (GLOBAL SUPPLY SYSTEM). This kit optimises generator sizing and control when connected to the UPS input. 10.2-1 GENERATOR Legend. A Generator B Connection cable C GSS PCB D Free slot for the PCB...
  • Page 60 Green Power OPTIONS 100-120 kVA Functions available on the GSS card: • 4 external inputs to monitor the generator set. The contact at each input must be voltage-free and activate the signal when closed to the common input: - pin 4 “Input 1”: this contact must be closed when the generator set is used to power the UPS.

  • Page 61: Isolation Controller

    Green Power OPTIONS 100-120 kVA 10.3 ISOLATION CONTROLLER. This device continually checks the transformer isolation, displaying an alarm message on the mimic panel. 10.4 EXTERNAL MAINTENANCE BYPASS. This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied to the load.

  • Page 62: Serial Connection Pcb

    Green Power OPTIONS 100-120 kVA 10.9 SERIAL CONNECTION PCB. A serial RS232 connector DB9 and an 10.9-1 isolated RS485 connector are avail- Isolated RS485 Isolated RS485 able on the card (RTX+ and RTX−). 5 4 3 2 1 RS232 DB9...

  • Page 63: Technical Specifications

    Green Power TECHNICAL SPECIFICATIONS 100-120 kVA Electrical specifi cations - Input Mains voltage 3P+N 400 V -15% +20% with nominal power (cos φ = 0,9) (up to -40% @ 50% of nominal load) Input frequency 50-60 Hz ±10% Input power factor...

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