socomec MASTERYS IP+ Installation And Operating Manual
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socomec MASTERYS IP+ Installation And Operating Manual

40-60 kva 3/1
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INSTALLATION AND OPERATING MANUAL
MASTERYS IP+
40-60 kVA 3/1

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  • Page 1 INSTALLATION AND OPERATING MANUAL MASTERYS IP+ 40-60 kVA 3/1...
  • Page 3 MASTERYS IP+ INDEX 40-60 kVA 3/1 1. CERTIFICATE AND CONDITIONS OF WARRANTY......... 5 2.
  • Page 4 MASTERYS IP+ INDEX 40-60 kVA 3/1 8. MENU ..............29 8.1 “Alarms”...
  • Page 5 UPS inactivity. SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions and performance.

  • Page 6: Safety

    Socomec’ s express prior written consent. • This document is not a specifi cation. SOCOMEC UPS reserves the right to make any changes to data without prior notice.

  • Page 7: Description Of The Symbols Used On The Labels Applied To The

    For such uses we would advise you to contact SOCOMEC UPS beforehand to confi rm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifi cations.

  • Page 8: Shipping And Moving

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible to the installation site. When moving the unit on even slightly sloping surfaces, use the blocking equipment and break- ing devices to ensure that the unit does not fall over.

  • Page 9: Unpacking Procedure

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.2 UNPACKING PROCEDURE. 3.2-1 3.2-2 Secure the UPS to the fl oor by using the suitable holes C provided (see picture 3.2-5). ø13 IOMMASIPXX07-GB 02...
  • Page 10 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.3 ENVIRONMENTAL REQUISITES. • The recommended operating temperature, humidity and altitude values are listed in the technical specifi cations table (see chapter 11). Cooling systems may be required to maintain these values. •...
  • Page 11 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.4 ELECTRICAL REQUISITES. The installation and the system must comply with national plant regulations. The electrical distribution panel must have a protection and sectioning system installed for the input mains and the auxiliary mains. If a diff erential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel.
  • Page 12 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.4.1 Back-feed protection. The UPS does not have an automatic protection device against current back-feed. The operator/installer must add a warning label to all the mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of the fact that the circuit is connected to a UPS (see the CAUTION section in paragraph 2 of this manual and paragraph 4.5.3.

  • Page 13: Identifying Switching And Connection Organs

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.5 IDENTIFYING SWITCHING AND CONNECTION ORGANS. Switch off the UPS, remove the power, open the switches of any external battery cabinets, iso- late the system and wait for 5 minutes before working on the terminal board or any internal UPS parts.

  • Page 14: Installation Procedures And Instructions

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.6 INSTALLATION PROCEDURES AND INSTRUCTIONS. WARNING! Before carrying out work on the terminal board or on UPS internal parts, ensure that the UPS is switched off , remove the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.
  • Page 15 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.6.1 Connections of MAINS and AUX MAINS. 3.6.1-1 MAINS SUPPLY EXT. BATTERY AUX MAINS OUT TRANSFORMER IN TRANSFORMER SUPPLY LOAD L1 L2 L3 ø 95÷120 mm ø 95÷120 mm ø...

  • Page 16: Connection Of The Generator

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.7 CONNECTION OF THE GENERATOR. If your system uses a generator, connect the “generator set ready” no-potential contact to connector IN 2 on the optional ADC PCB confi gured in standard or power safe mode (see paragraph 3.10). This automatically extends the voltage and frequency value range when power is supplied by the generator set.
  • Page 17 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.10 ADC CARD. This card can be confi gured to control up to four outputs that are normally closed or normally open and up to three digital inputs. The card is inserted in one of two slots provided (refer to 3.5 “Identifying switching and connection organs”) .
  • Page 18 MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 Description of signals Message on the mimic panel Description General Alarm “General Alarm” contact output. No alarm. Battery discharging Battery discharging contact output Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output. UPS on bypass Contact input for emergency shutdown device.

  • Page 19: External Battery Cabinet Connection

    MASTERYS IP+ UNPACKING AND INSTALLATION OF THE UNIT 40-60 kVA 3/1 3.11 EXTERNAL BATTERY CABINET CONNECTION. Position the battery cabinet next to the UPS. Before carrying out any operation, ensure that: • the battery fuses located inside the battery cabinet are open; •...

  • Page 20: Modes Of Operation

    MASTERYS IP+ MODES OF OPERATION 40-60 kVA 3/1 4.1 ON LINE OPERATIONS. A special feature of the MASTERYS™ series is the “ON LINE” double conversion feature in conjunction with low dis- tortion mains power absorption. With ON LINE mode, the UPS is able to supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply within the most stringent clas- sifi cation of UPS regulations.

  • Page 21: Operation In High Effi Ciency Mode

    MASTERYS IP+ MODES OF OPERATION 40-60 kVA 3/1 4.2 OPERATION IN HIGH EFFICIENCY MODE. The UPS has a selectable and programmable “economy” operating mode that can increase overall effi ciency by up to 98% for energy saving purposes. With this mode of operation, specifi c daily or weekly time intervals can be selected and programmed to power the applications directly from the auxiliary mains.

  • Page 22: Functions Of The Switches

    MASTERYS IP+ ACCESS TO CONTROLS AND COMMUNICATION INTERFACES 40-60 kVA 3/1 This chapter identifi es the electromechanical switches, described below, and used for start-up, shutdown and main- tenance bypass procedures. Access to the control area is from the front by opening the front door. The control area also contains the communication interface connectors and the slots for the optional signalling cards.

  • Page 23: Mimic Panel

    MASTERYS IP+ MIMIC PANEL 40-60 kVA 3/1 6.1 MIMIC PANEL. 6.1-1 The LCD mimic panel (fi gure 6.1-1) on the door of the UPS provides all the information relating to op- erating status, electrical measurements, access to controls and confi guration parameters. The information is grouped into four sections: A.

  • Page 24: Meaning Of Ideograms

    MASTERYS IP+ MIMIC PANEL 40-60 kVA 3/1 6.2 MEANING OF IDEOGRAMS. 6.2-1 Meaning of ideograms Code Description Condition Load on bypass, in Eco-mode or Maintenance bypass closed Steady Automatic bypass alarm Flashing Input rectifi er active. Steady Input rectifi er general alarm. Flashing Battery OK.

  • Page 25: Meaning Of The Luminous Bar

    MASTERYS IP+ MIMIC PANEL 40-60 kVA 3/1 6.3 MEANING OF THE LUMINOUS BAR. The luminous bar (fi gure 6.1-1) provides an immediate indication of the condition of the power supply to the load : • Red: power supply not present or shutdown imminent (fl ashing). •...
  • Page 26 MASTERYS IP+ MIMIC PANEL 40-60 kVA 3/1 Parallel UPS Single UPS MAIN SYSTEM 1 ALARMS 1.1 ACTIVE ALARMS 2 MEASUREMENTS 2.1 PRESENT MEASURES 2.2 STATISTICS 3 COMMANDS 3.1 IMMEDIATE COMMANDS 3.2 EXTENDED COMMANDS 4 PARAMETERS 4.1 PRESENT CONFIG. 4.2 PRESENT DATA 5 SERVICE 5.1 COMMISSIONING 5.2 SETTING...

  • Page 27: Operating Procedures

    MASTERYS IP+ OPERATING PROCEDURES 40-60 kVA 3/1 The operating modes to activate and manage the UPS are defi ned in this chapter; please also refer to chapters 6 “Mimic panel” and 8 “Menus”. For UPSs in parallel 1+1 redundant confi guration: •...

  • Page 28: Switching Onto Manual Bypass

    MASTERYS IP+ OPERATING PROCEDURES 40-60 kVA 3/1 7.4 SWITCHING ONTO MANUAL BYPASS. Switching onto the manual bypass creates a direct connection between the UPS input and output, completely excluding the equipment control part. This operation is performed in the event of ordinary maintenance on the equipment, so as not to remove the power supply from the load, or in the event of a serious failure while waiting for the equipment to be repaired.

  • Page 29: Menu

    MASTERYS IP+ MENU 40-60 kVA 3/1 8.1 “ALLARMS” MENU This is used to display all the alarms that are active at the time of access. The alarms menu is activated automatically when an alarm condition occurs. ALARMS menu Code Mimic panel description Meaning GENERAL ALARM BATTERY ALARM...

  • Page 30: Measurements" Menu

    MASTERYS IP+ MENU 40-60 kVA 3/1 8.2 “MEASUREMENTS” menu. This menu is used to display all the measurements relating to the UPS input, output and to the battery. For models with single phase input or output, the voltage and current displays are adjusted automatically. PRESENT MEASURES menu Type of measurements Value...

  • Page 31: Commands" Menu

    MASTERYS IP+ MENU 40-60 kVA 3/1 8.3 “COMMANDS” MENU. This is used to send some immediate commands to activate the UPS or various operating modes. It can also be used to send extended commands to defi ne some UPS settings. To activate the commands select the com- mand with UP or DOWN , press ENTER, select YES or NO to execute and press ENTER to confi rm.

  • Page 32: Parameters" Menu

    MASTERYS IP+ MENU 40-60 kVA 3/1 8.4 “PARAMETERS” MENU Displays only the confi guration parameters set for the UPS. The messages in this menu are identifi ed by an asterisk in the confi gurations service menu. The parameters can only be changed by entering the service / confi gurations menu. CURRENT DATA menu Message Description...
  • Page 33 MASTERYS IP+ MENU 40-60 kVA 3/1 Once the code is obtained, enter it by pressing ENTER to activate the entry (two asterisks will appear). Select the fi rst character with the UP and DOWN keys and confi rm with ENTER to accept the character. Then move on to the next character.
  • Page 34 MASTERYS IP+ MENU 40-60 kVA 3/1 PRESENT CONFIGURATIONS menu A Parameter Description Allowed values • BATTERY RECHARGE Sets the recharge voltage compensation value YES/NO TEMP COMPENSATION according to the battery temperature (not present with external battery cabinets. • BACKFEED TYPE Sets the type of backfeed protection.

  • Page 35: Event Log" Menu

    MASTERYS IP+ MENU 40-60 kVA 3/1 8.5.3 “Service code” menu. 8.5.3-1 This displays the service code to be sent to the sup- port service to make an accurate and rapid diagnostic of the problem. In the event of a fault, select the menu SERVICE > SERVICE CODE and inform the support centre of the code displayed.

  • Page 36: Communication

    MASTERYS IP+ COMMUNICATION 40-60 kVA 3/1 9.1 MULTILEVEL COMMUNICATION. MASTERYS™ is able to manage a variety of serial, contact and Ethernet communication channels simultaneously. The various PCBs and signalling accessories are inserted in the two standard communication slots. This gives MAS- TERYS™...

  • Page 37: Standard Lan Web

    MASTERYS IP+ COMMUNICATION 40-60 kVA 3/1 9.2 STANDARD LAN WEB PAGE. By connecting the UPS to a standard LAN network, the operating status of the UPS can be monitored from any PC connected to the network through an html page. 9.2.1 Activation.
  • Page 38 MASTERYS IP+ COMMUNICATION 40-60 kVA 3/1 9.2.2 Description of the functions available. The main web page shows the general status of the UPS. This page like all the “sub-pages” are dynamic i.e. the data, images or type of messages shown vary in accord- ance with the UPS status and confi guration.
  • Page 39 The graphics interface shows a number of icons, each of which is associated to a specifi c function: Connection to the www.socomec.com web site. Regularly check the news that the SOCOMEC group publishes on the site so as to take full advantage of the MASTERYS unit.
  • Page 40 Click on the relative fl ag to choose a diff erent language. If the desired language is not listed, see if it is down- loadable from the www.socomec.com web site. Refer to the chapter on software updating for instructions on how to install a new language.
  • Page 41 MASTERYS IP+ COMMUNICATION 40-60 kVA 3/1 • Password: allows the user to change the password to access the html. To authorise access only to users that have a password. In- sert the new password and write it down in case of need. •...
  • Page 42 MASTERYS IP+ COMMUNICATION 40-60 kVA 3/1 9.2.2.8 Confi guring e-mail. This menu lets the user confi gure pa- rameters for sending e-mails. • Event that will send an e-mail: as required, the e-mail may be deac- tivated or activated to send a mes- sage in the event of serious alarms or for all alarm conditions.
  • Page 43 MASTERYS IP+ COMMUNICATION 40-60 kVA 3/1 9.2.2.10 Software updating. This html page is used to update au- tomatically the monitoring software, which could be useful to add new languages or the SNMP function. Once the fi le has been acquired (by requesting it from the support service) select it with the browse button.

  • Page 44: Accessories And Sw Options

    MASTERYS IP+ COMMUNICATION COMMUNICATION 40-60 kVA 3/1 9.3 ACCESSORIES AND SW OPTIONS. UNI VISION PRO is the solution for the management of a UPS connected to the local server via RS232 or via LAN. It is normally used at departmental level to automatically shutdown the systems and ensure secure control of the UPS that in turn protect servers and workstations.
  • Page 45 This is a cutting edge supervision service ensuring 24/7/365 service. It ensures eff ective prevention and constant monitoring of the system. Communication between the UPS and the local Socomec Service Centre is via modem (free-air GSM or ANALOG fi xed line).

  • Page 46: Problem Solving

    MASTERYS IP+ PROBLEM SOLVING 40-60 kVA 3/1 The alarm messages displayed enable an immediate diagnosis. Alarms are divided into two categories: • Alarms related to the UPS external circuits: input mains, output mains, temperature and environment. • Alarms related to the UPS internal circuits: in this case, the corrective actions will be carried out by the After Sales Department.

  • Page 47: Ups Alarms

    MASTERYS IP+ PROBLEM SOLVING 40-60 kVA 3/1 • A38, A39, A40, A41: external alarm 1, 2, 3, 4. One of the ADC PCB inputs has been activated; check the situation of the devices connected to this PCB. • A56, A57: generator general alarm. The generator has sent an alarm;...

  • Page 48: Preventive Maintenance

    40-60 kVA 3/1 10.3 PREVENTIVE MAINTENANCE. All operations on the equipment must be carried out solely by SOCOMEC UPS personnel or by authorised service personnel. Maintenance requires accurate functionality checks of the various electronic and mechanical parts and, if neces- sary, the replacement of parts subject to wear and tear (batteries, fans and condensers).

  • Page 49: Options

    MASTERYS IP+ OPTIONS 40-60 kVA 3/1 11.1 KIT GSS (GLOBAL SUPPLY SYSTEM). This kit optimises generator sizing and control when connected to the UPS input. The generator set performs either an auto-start up due to the power failure or according to the parameters set by the user on the UPS depending on how long the power failure lasts or when the remaining battery backup time is reached.

  • Page 50: External Back-Feed Protection

    MASTERYS IP+ OPTIONS 40-60 kVA 3/1 11.7 EXTERNAL BACK-FEED PROTECTION. 11.7-1 External devices can be installed to protect against the backfeed of dangerous currents, both on the MAINS SUPPLY and on the AUX MAINS SUPPLY. The BKF PCB is installed behind the panel shown in the fi gure aside. Refer to the following paragraphs for details on the electrical connections and on activating the chosen protection.

  • Page 51: Technical Specifications

    MASTERYS IP+ TECHNICAL SPECIFICATIONS 40-60 kVA 3/1 Models Input/Output phases Electrical specifi cations - Input Mains voltage 3P+N 400 V ±20% (up to -35% @70% of nominal load) Input frequency 50-60 Hz ±10% Input power factor 0,99 THDI < 10% 1000 Electrical specifi cations - Output Output voltage (P+N)
  • Page 53 PARALLEL 1+1 REDUNDANT CONFIGURATION MASTERYS IP 40-60 kVA 3/1...

  • Page 54: Parallel 1+1 Redundant Configuration

    The cables in question are supplied with the UPSs. Parallel confi guration must only be activated by SOCOMEC UPS qualifi ed personnel; in each case arrange the running of the control cables in the relative cable run as shown in fi gure 2 leaving the connectors unconnected.
  • Page 55 MASTERYS IP+ PARALLEL 1+1 REDUNDANT CONFIGURATION 40-60 kVA 3/1 RECOMMENDED PARALLEL CONFIGURATION. CONTROL CONNECTIONS MAINS AUX MAINS ❶ ❶ ❸ ❸ ❸ ❸ ❷ ❷ ❼ ❼ ❽ ❽ Legend. A “Parallel bus” cable; leave approx. a 20 cm cable length at the exit of the cable run.
  • Page 56 MASTERYS IP+ PARALLEL 1+1 REDUNDANT CONFIGURATION 40-60 kVA 3/1 MAINS SUPPLY EXT. BATTERY AUX MAINS OUT TRANSFORMER IN TRANSFORMER SUPPLY AUXILIARY MAINS LEFT UPS MAINS LOAD Cables provided 3 m max, ø 35÷50 mm MAINS SUPPLY EXT. BATTERY AUX MAINS OUTPUT SUPPLY AUXILIARY...
  • Page 60 HEAD OFFICE SALES, MARKETING AND SERVICE MANAGEMENT SOCOMEC GROUP SOCOMEC Paris S.A. SOCOMEC capital 10 951 300 € 95, rue Pierre Grange R.C.S. Strasbourg B 548 500 149 F-94132 Fontenay-sous-Bois Cedex - FRANCE B.P. 60010 - 1, rue de Westhouse - F-67235 Benfeld Cedex Tel.

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