socomec MASTERYS BC+ Series Installation And Operating Manual
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socomec MASTERYS BC+ Series Installation And Operating Manual

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MASTERYS BC+
10-40 kVA
EN
www.socomec.com

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  • Page 1 MASTERYS BC+ 10-40 kVA www.socomec.com...
  • Page 2 Ask your Socomec dealer for your activation code. Visit us at www.socomec.com for more info. (tool page). This Application is meant to support the User when installing the relevant SOCOMEC products in tutoring the installation step by step. The Application shall in no way substitute the installation and user manual provided with this SOCOMEC product,...

  • Page 3: Table Of Contents

    CONTENTS 1. CERTIFICATE AND CONDITIONS OF WARRANTY 2. SAFETY STANDARDS 2.1 DESCRIPTION OF SYMBOLS ..........8 3.
  • Page 4 11. STANDARD FEATURES AND OPTION 11.1 ADC+SL CARD ............42 11.1.1 TEMPERATURE SENSOR .

  • Page 5: Certificate And Conditions Of Warranty

    UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

  • Page 6: Safety Standards

    CAUTION! If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact SOCOMEC. Do not operate the unit if it has suffered a violent mechanical shock of any kind. NOTE! Install the unit in accordance with clearances in order to prevent access to handling devices and guarantee sufficient ventilation (refer to 'Environmental requirements' chapter).
  • Page 7 For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.

  • Page 8: Description Of Symbols

    2.1 DESCRIPTION OF SYMBOLS Symbols Description Protective earth terminal (PE). Authorised personnel only. Only qualified personnel are permitted to work on the batteries. Do not use naked flames or cause sparks in the vicinity of the accumulators. No smoking. Batteries charging! Batteries and related parts contain lead which is dangerous to health if ingested.

  • Page 9: Environmental Requirements And Handling

    3. ENVIRONMENTAL REQUIREMENTS AND HANDLING NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully. 3.1 ENVIRONMENTAL REQUIREMENTS The room must be: • of a suitable size • free from conductive, inflammable and corrosive items; •...

  • Page 10: Handling

    3.2 HANDLING • The packaging guarantees the stability of the unit during shipping and physical transfer. • The unit must remain in a vertical position during all shipping and handling operations. • Ensure that the floor is strong enough to support the weight of the unit. •...
  • Page 11 UNPACKING PROCEDURES Only if stabiliser bars are provided. MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 12: Electrical Installation

    4. ELECTRICAL INSTALLATION 4.1 UPS SINGLE CONFIGURATION MAINS AUX MAINS Input mains thermal-magnetic circuit breaker. Auxiliary mains thermal-magnetic circuit breaker. External maintenance by pass switch. Unit output switch. Unit Auxiliary mains switch 1. Connect a normally-closed early make contact from the External Maintenance bypass switch to the dedicated connector (if present) or to the ADC+SL board.

  • Page 13: Ups Parallel Configuration

    4.2 UPS PARALLEL CONFIGURATION MAINS AUX MAINS up to 6 UPSs 25m max Unit Input mains thermal-magnetic circuit breaker. Unit Auxiliary mains thermal-magnetic circuit breaker. Input mains thermal-magnetic circuit breaker. Auxiliary mains thermal-magnetic circuit breaker. Parallel bus cable. External maintenance by pass switch. Unit output switch.

  • Page 14: Electrical Requirements

    4.3 ELECTRICAL REQUIREMENTS NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully. The installation and system must comply with national plant regulations. The electrical distribution panel must have a sectioning and protection system installed for input and auxiliary mains. RCD is not necessary when the UPS is installed in a TN-S system.
  • Page 15 15000 A and peak current must be lower than 2 kA for 10 ms. Contact SOCOMEC for detailed information. The UPS is designed for transient overvoltages in category II installations. If the UPS is part of the building’s electrical circuit, or is likely to be subject to transient overvoltages in category...
  • Page 16 ADDITIONAL REQUIREMENTS FOR PARALLEL CONFIGURATION The UPS is designed for transient overvoltages in category II installations. If the UPS is part of a parallel configuration and the total output rated current is > 400 A, additional external protection must be provided. The phase rotation of aux mains and output cables must be the same for each unit.

  • Page 17: Backfeed Protection

    4.3.1 BACKFEED PROTECTION The UPS is set up for the installation of external protection devices against the backfeed of dangerous voltages, on both the input power supply line (MAINS SUPPLY) and on the auxiliary backup mains power supply line (AUX MAINS SUPPLY);...
  • Page 18 • Separated input mains Activating UPS protection on the mimic panel: access the MAIN MENU > SERVICE > UPS SETTINGS > INPUT TYPE > MAINS / AUXILIARY and set the parameter to SEPARATED. 3/3 MODELS Distribution panel Trip coil Mains terminal board Aux Mains terminal board Mains switch Aux Mains switch...
  • Page 19 • Common input mains Activating UPS protection on the mimic panel: access the MAIN MENU > SERVICE > UPS SETTINGS > INPUT TYPE > MAINS / AUXILIARY and set the parameter to COMMON MAINS. 3/3 MODELS Distribution panel Trip coil Mains terminal board Aux Mains terminal board Mains switch...

  • Page 20: Cable Positioning

    4.4 CABLE POSITIONING WARNING! The cables must be installed on trays according to the following diagrams. The trays must be positioned near the UPS. WARNING! All metal and suspended ducts or those in raised flooring MUST be connected to earth and to the various cabinets WARNING! Power cables and control cables MUST NEVER be installed in the same duct.

  • Page 21: Overview

    5. OVERVIEW 5.1 FRONT VIEW Control panel UPS door Luminous status bar Model "S" Model "M" MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 22: Ups Switches

    5.2 UPS SWITCHES Battery switch Maintenance bypass switch Output switch In/Out Battery Details phase type 10-15-20 Internal battery 30-40 MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 23: Wiring Diagram

    5.3 WIRING DIAGRAM Input mains Auxiliary mains Input switch (AUX MAINS) Aux mains Maintenance bypass switch Battery Battery switch Output Output switch Protection 10-40 kVA Internal battery MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 24: Internal Front View Details

    5.4 INTERNAL FRONT VIEW DETAILS Option slots 1 Option slots 2 Ethernet network for service only USB connector for service only Backfeed connector MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 25: Connections

    6. CONNECTIONS NOTE! Before carrying out any operations on the unit read the 'Safety standards' chapter carefully. WARNING! Battery power terminals are supplied by external battery cabinet. Before working on this circuit ensure that: - all the external battery cabinet switches are in OFF position; - the UPS is in maintenance bypass mode (refer to 'Operating modes' chapter) Check for presence of voltage before operating.

  • Page 26: Ups Connection

    6.2 UPS CONNECTION • Remove terminal board protection. • Connect the protective earth (PE) cable. WARNING! Strictly observe: - the polarity of each individual string (refer to the figure below); - the cable cross section (refer to 'Electrical requirements' chapter). WARNING! Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment.

  • Page 27: Completion Of The Installation

    6.3 COMPLETION OF THE INSTALLATION WARNING! Do not cover or obstruct the air outlet vents. MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 28: Control Panel

    7. CONTROL PANEL Display UP button Scrolls up through the available menus/ values DOWN button Scrolls down through the ESC button available menus/values Exits current page, ENTER button aborts operations Accesses the currently displayed menu, accepts/ sends confi gurations and controls Luminous status bar Control panel with LED status bar indicator...

  • Page 29: Menu

    8. MENU 8.1 DISPLAY OVERVIEW (SYSTEM) Mimic panel SEGMENT DESCRIPTION BYPASS INPUT BYPASS OUTPUT INPUT MAINS UNIT OUTPUT INVERTER OUTPUT SYSTEM OUTPUT N° UNIT 8.2 DISPLAY OVERVIEW (UNIT) Status bar (always displayed) Operating mode Function mode Unit status Description UPS STARTING The start procedure is in progress UPS STOPPING The stop procedure is in progress...
  • Page 30 Function mode Description The UPS is in maintenance mode Output breaker / output relays open Eco mode schedule enabled An eco mode command has been carried out A remote stand-by command has been carried out The energy-saver mode has been enabled <NOTHING DISPLAYED>...
  • Page 31 General alarm On maintenance bypass Bypass mode (or Eco Mode) not possible Scheduled Inspection warning: machine inspection required, call SOCOMEC support service Operating on GenSet NOTE! Available only with ADC+SL option card MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...
  • Page 32 Load level 0% < & ≤ 10% 10% < & ≤ 20% 20 % < & ≤ 30% 30 % < & ≤ 40% Maintenance bypass activated/Load value not available 40% < & ≤ 60% 60% < & ≤ 80% 80% < & ≤ 100% >...

  • Page 33: Menu Tree

    ▶ REFERENCE ▶ UPS INFO • • • ▶ SERIAL NUMBER • • • ▶ SOCOMEC REFERENCE • • • ▶ USER DEVICE REF • • ▶ USER DEV LOCATION • • MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...
  • Page 34 MENU ITEMS Stand alone UPS Unit System USER PARAMETERS ▶ LANGUAGE • • ▶ PASSWORD • • ▶ BUZZER • • ▶ COM SLOT • • ▶ ADC+SL 1 CONFIG • • ▶ ADC+SL 2 CONFIG • • ▶ DISPLAY •...

  • Page 35: Menu Function Descriptions

    8.4 MENU FUNCTION DESCRIPTIONS 8.4.1 ENTERING PASSWORDS Some operations and settings require a password in order to be performed. Confirm password Cancel character The default password is SOCO. Press UP and DOWN to scroll the letters. Press ENT to confirm the selection or ESC to abort. 8.4.2 ALARMS MENU This menu displays all pending UPS alarms.

  • Page 36: Service Menu

    8.4.8 SERVICE MENU This menu is reserved for support service personnel and holds UPS identification data and utilities for software upgrades. The Commissioning Code is provided directly by the reference Support Centre upon communication of the serial number. When contact is made with the Support Centre for the Commissioning Code, detailed information can be obtained on the UPS functions available and on regular preventive maintenance programmes.

  • Page 37: Operating Procedures

    9. OPERATING PROCEDURES NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter care- fully. NOTE: with the stop procedure the load will be disconnected. 9.1 SWITCHING ON • Connect the mains and auxiliary mains to the UPS. •...

  • Page 38: Extended Out Of Service

    SWITCHING ON FROM MAINTENANCE BYPASS • Put switch Q1 into position 1 (mains ON). • Wait for the display to switch on. • Enter MAIN MENU > CONTROLS > PROCEDURE. • Select START PROCEDURE and press ENTER. • Carry out the operations indicated on the display. NOTE! When an external maintenance bypass is present, put the switch to position 0 (OFF).

  • Page 39: Operating Modes

    10. OPERATING MODES 10.1 ON LINE MODE A special feature of the UPS is the ONLINE double conversion in conjunction with low distortion mains power absorp- tion. In ON LINE mode, the UPS can supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply, within the most stringent classification of UPS regulations.

  • Page 40: Converter Mode

    10.3 CONVERTER MODE In converter mode the UPS can supply a fully stabilised sinusoidal output voltage with a different frequency from the input power line (50 Hz or 60 Hz is available as output frequency value). NOTE: only set this mode on UPS units with the auxiliary mains (AUX MAINS) disconnected! Do not set this mode on UPS units with common mains lines as it could damage the load! 10.4 OPERATION WITH MAINTENANCE BYPASS If the internal maintenance bypass is activated using the appropriate procedure, the load is powered directly from the...

  • Page 41: Standard Features And Option

    11. STANDARD FEATURES AND OPTION Availability ⚫ Factory-installed option ⚪ Available as option Standard feature Features MASTERYS BC+ Note 10-15-20 kVA 30-40 kVA Battery Option ⚫ ⚫ Additional charger Communication Option ACS card ⚫⚪ ⚫⚪ (Automatic Cross Synchronisation) ADC+SL card ⚪...

  • Page 42: Adc+Sl Card

    11.1 ADC+SL CARD The ADC+SL (Advanced Dry Contact + Serial Link) is a slot optional board that provides: • 4 relays for external device activation (can be set as normally closed or normally open). • 3 free inputs to report external contacts to UPS. •...
  • Page 43 1. The acronyms mentioned are linked to MODBUS table (Snnn=Status/Annn=Alarm). 2. A self-locking emergency push button must be used for the UPS Power Off input. Note: custom configuration is also available. For more information contact Socomec. MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 44: Temperature Sensor

    NOTE! Inputs and relays can be re-programmed depending on requirements. Contact your SOCOMEC after-sales service to change Input/Output programming. Information coming from inputs can be reported in the UPS database for display on the mimic panel and is accessible on the MODBUS table.

  • Page 45: Net Vision Card

    11.2 NET VISION CARD NET VISION is a communication and management inter- face designed for business networks. The UPS behaves exactly like a networked peripheral, it can be managed remotely, and allows the shutdown of network worksta- tions. NET VISION allows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP, SNMP, DHCP and many other protocols.

  • Page 46: Remote Touchscreen Display

    NOTE! Available only with ADC+SL option card. 11.7 SOFTWARE OPTION Visit www.socomec.com and enter DOWNLOAD > SOFTWARE > UPS SOFTWARE to find the communication soft- ware suitable for your requirements. NOTE! Before performing any operations, check that the software is compatible with your UPS model.

  • Page 47: Kit For Common Mains

    11.10 KIT FOR COMMON MAINS WARNING! Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment. Details Input mains Aux mains Input 11.11 KIT FOR SEPARATE MAINS WARNING! Cabling errors with inversion between phase and neutral conductors may cause permanent damage to the equipment.

  • Page 48: Kit For Tn-C / Neutral-Ground Connection

    11.12 KIT FOR TN-C / NEUTRAL-GROUND CONNECTION To deal with different plant needs, a connection bar between Neutral and Protection Earth is available as an option (see figure). For further information contact SOCOMEC. The UPS does not ensure continuity of the neutral conductor.

  • Page 49: Kit For Front And Lateral Cover

    11.14 KIT FOR FRONT AND LATERAL COVER MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...

  • Page 50: Troubleshooting

    12. TROUBLESHOOTING The alarm messages displayed enable immediate diagnosis. Alarms are divided into two categories: • Alarms relating to external UPS circuits: input mains, output mains, temperature and environment. • Alarms relating to internal UPS circuits: in this case corrective action will be carried out by the After Sales Department.

  • Page 51: System Status

    The input mains supply is out of tolerance. Verify that the input A035 RECTIFIER INPUT SUPPLY NOT OK voltage and frequency are within the UPS ratings. There is a problem with the battery charger. Please contact the A037 CHARGER CRITICAL ALARM Service Dept.

  • Page 52: Preventive Maintenance

    NOTE: before carrying out any operations on the unit read the 'Safety standards' chapter care- fully. NOTE: any work carried out on the equipment must be performed by qualified technicians authorised by SOCOMEC. Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and avoid equipment downtime.

  • Page 53: Fans & Capacitors

    13.2 FANS & CAPACITORS The lifespan of consumable parts such as fans and capacitors (AC and DC) depends on whether or not the use and environmental conditions (premises, usage or load type) are abnormal or harsh for the equipment. It is advisable to replace consumables as follows Consumable part Years AC and DC capacitor...

  • Page 54: Safeguarding The Environment

    14. SAFEGUARDING THE ENVIRONMENT Do not dispose of electrical appliances with normal waste, use separate collection facilities. Follow local council waste regulations for proper disposal arrangements to reduce the environmental impact of waste electrical and electronic equipment or contact your local government for information regarding the collection arrange- ments available.

  • Page 55: Technical Specifications

    15. TECHNICAL SPECIFICATIONS MASTERYS BC+ Models 10 kVA 15 kVA 20 kVA 30 kVA 40 kVA Input/Output phases 3/1 and 3/3 Electrical specifications - Input Mains voltage 3ph + N 400 Vac (-15/+20%) up to -40% @ 70% of nominal load Input frequency 50-60 ±10% Input power factor...
  • Page 56 1. 360 V with Pout = 90% Pn. 2. Initial Condition Pout ≤ 80% Pn. 3. @ Battery Fully Discharged. Call SOCOMEC support service. 4. @ Battery Fully Charged. Call SOCOMEC support service. MASTERYS BC+ 10-40 kVA - Ref.: IOMMASBCXX0G-EN 00...
  • Page 60 *IOMMASBCXX0G-EN 00* IOMMASBCXX0G-EN 06.2019...

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Masterys bc+ 10kvaMasterys bc+ 15kvaMasterys bc+ 20kvaMasterys bc+ 30kvaMasterys bc+ 40kva

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