socomec MODULYS GP Installation And Operating Manual
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socomec MODULYS GP Installation And Operating Manual

Green power 2.0 range from 400 to 600 kva
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MODULYS GP
Green Power 2.0 range
f r o m 4 0 0 t o 6 0 0 k V A
Installation and operating manual
EN

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Summary of Contents for socomec MODULYS GP

  • Page 1 MODULYS GP Green Power 2.0 range f r o m 4 0 0 t o 6 0 0 k V A Installation and operating manual...
  • Page 2 UPS inactivity. SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts, or with used parts of equivalent quality to new parts with regard to function and performance.

  • Page 3: Table Of Contents

    12. TECHNICAL SPECIFICATIONS ..........64 MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 4: Safety Standards

    For such uses we would advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.

  • Page 5: Description Of Symbols

    Batteries and related parts contain lead. Lead is dangerous to health if ingested. Wash hands after handling! We advise you to contact SOCOMEC beforehand to confirm the ability of these products to meet the required level of safety, perfor- mance, reliability and compliance with applicable laws, regulations and specifications.

  • Page 6: Environmental Requirements And Handling

    (1). Unit present in 600 kVA confi guration. (2). This confi guration is possible only with top air-exhaust option. See standard features and options chapter. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 7: Handling

    The following instructions must be carried out prior to moving the unit (after initial positioning). Failure to heed this warning could result in the unit falling over, equipment damage, injury and even death. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 8 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING COUPLING CABINET POSITIONING BASE PLATE INSTALLATION MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 9 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 10 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 11 BASE PLATE UNIT 2 BASE PLATE UNIT 3 COUPLING CABINET OUTPUT OUTPUT OUTPUT GROUND GROUND GROUND INPUT INPUT INPUT BATTERY BATTERY BATTERY BATTERY INPUT GROUND OUTPUT MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 12 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING Correct strapping position BASE PLATE UNIT 1 BASE PLATE UNIT 2 BASE PLATE UNIT 3 COUPLING CABINET MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 13 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 14 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING UPS POSITIONING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 15 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 16 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 17 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 18 2. ENVIRONMENTAL REQUIREMENTS AND HANDLING MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 19: Electrical Installation

    400 kA s and peak current must be lower than 9 kA for 20 ms. Contact SOCOMEC for detailed information. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 20: Backfeed Protection

    - Isolate the Uninterruptible Power System (UPS) - Then check for Hazardous Voltage between all terminals including the protective earth Backfeed Card Risk of Voltage Backfeed Dry Contact 3.1-3 Backfeed card MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 21: Cable Positioning

    1. Control cables: connections between the cabinets and each unit, alert signals, remote mimic panel, connection to the BMS (Building Management System), emergency stop, connection to generator. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 22: Overview

    4. OVERVIEW MODULYS GP 400 kVA UNIT 1 UNIT 2 COUPLING CABINET Wiring diagram MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 23 4. OVERVIEW MODULYS GP 600 kVA UNIT1 UNIT 2 UNIT 3 COUPLING CABINET Wiring diagram MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 24 X90 Output to load X70 Output UPS 1-2-3 X80 Auxiliary mains X60-X61-X62 Auxiliary mains UPS1-2-3 N-L1-L2-L3 Input mains X200 Battery terminals Switches state contacts PE Ground connection MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 25 The units has no output switch and therefore the shutdown function (UPS Power OFF) is performed by the output switch (Q70) located in the coupling cabinet. Slots for power modules only Control panel UPS door MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 26 Option slot 1 Hot-swap bypass Option slot 2 Power supply fuses Service connection UPS connections Remote monitoring service Wiring diagram input mains auxiliary mains battery UPS output MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 27: Connections

    - all the external battery cabinet switches are in OFF position; - all UPS power modules are disconnected; MODULYS GP 400 kVA MODULYS GP 600 kVA POSITION POSITION COUPLING POSITION POSITION POSITION COUPLING CABINET CABINET MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 28: Connections

    5. CONNECTIONS 5.1. CONNECTIONS GROUND CONNECTION Internal Coupling POSITION POSITION POSITION base plate cabinet MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 29: Battery Connection

    5. CONNECTIONS BATTERY CONNECTION X200 Negative connection positions A, B, C MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 30 5. CONNECTIONS Positive connection positions A, B, C Neutral connection positions A, B, C MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 31 5. CONNECTIONS INPUT MAINS CONNECTION X100 X100 X100 X100 Connect L3-L2-L1-N input mains Connect L3-L2-L1-N input mains position A MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 32 5. CONNECTIONS Connect L3-L2-L1-N input mains position B Connect L3-L2-L1-N input mains position C MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 33 5. CONNECTIONS AUX MAINS CONNECTION Connect L3-L2-L1 auxiliary mains position A Connect L3-L2-L1 auxiliary mains position B Connect L3-L2-L1 auxiliary mains position C MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 34 5. CONNECTIONS UNIT OUTPUTS Connect L3-L2-L1-N output position A Connect L3-L2-L1-N output position B MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 35 5. CONNECTIONS Connect L3-L2-L1-N output position C OUTPUT TO LOAD MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 36 5. CONNECTIONS PRINCIPAL AUXILIARY MAINS Connect auxiliary mains Connect auxiliary mains position A Connect auxiliary mains position B Connect auxiliary mains position C MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 37 40 - 45 40 - 45 OUTPUT TO LOAD 40 - 45 40 - 45 20 - 26 X200 BATTERY 20 - 26 20 - 26 MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 38: Mains And Auxiliary Mains Connected Separately

    5. CONNECTIONS 5.2. MAINS AND AUXILIARY MAINS CONNECTED SEPARATELY 5.2-1 EXTERNAL MAINS AUX MAINS BATTERY SUPPLY SUPPLY OUTPUT PROTECTIVE EARTH TERMINAL Internal base plate ground connection MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 39 5. CONNECTIONS AFTER CONNECTING 5.2-2 5.2-3 MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 40: External Battery Connection

    Once the UPS is switched on – before closing the battery switches – check the battery parameters on the control panel menu. For further information, refer to ‘Menu’ chapter. NOTE! Not all battery/capacity combinations are available. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 41: Other Connections

    400 Vac 3ph 50 Hz F1/F2 F3/F4/F5 80 A 80 A F6/F7/F8 80 A 400 Vac 3ph+N 50 Hz 400 Vac 3ph 50 Hz UPS OUTPUT UPS OUTPUT MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 42 5. CONNECTIONS POWER MODULE INSERTION WARNING! Ensure the module is installed in the correct position. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 43 5. CONNECTIONS POWER MODULE REMOVAL MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 44 5. CONNECTIONS BYPASS MODULE REPLACEMENT MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 45 Tighten the screws to ensure the bonding protection. DANGER! Failure to observe this safety instruction could result in fatal accident or serious injury, and damage equipment or the environment. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 46: Control Panel

    Load supplied, but the output will stop in few minutes (imminent stop) Flashing yellow and red Load supplied, but no more protected A critical alert has occurred Flashing green yellow and red No communication MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 47 ESC BUTTON ENTER BUTTON Exits current page, Accesses the currently aborts operations displayed menu, accepts/ sends confi gurations and commands Luminous status bar MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 48: Menu

    Enter ALARMS menu to display the complete alerts list. Message area Always present, displays a help message to guide the user through the display functions. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 49 5. Unit output. 6. Output from static switch 7. Bypass input. Bar colour identify the energy fl ow: • blue: active/mains present • grey: mains not present MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 50 ≥ 60% & < 70% ≤ 60% Battery discharged Battery open Battery alert If there is a pending battery charger alert the border turns yellow MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 51: Menu Tree

    PASSWORD REMOTE CONTROLS UPS SETTINGS OUTPUT BATTERIES BACKFEED REDUNDANCY SCHEDULING PARALLEL SYSTEM SLOT OPTIONS BATTERY TEMPERATURE PROBE RS485 PORT SLOT 1 RS485 PORT SLOT 2 MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 52: Menu Functions Description

    This menu displays all UPS measurements relating to the input stage, output stage, batteries and auxiliary mains (bypass). If there is more than one page, press UP/DOWN to scroll pages. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 53: Service Menu

    The Commissioning Code is provided directly by the relevant Support Centre upon communication of the serial number. When the Support Centre is contacted for the Commissioning Code, detailed information can be obtained on the UPS functions available and on scheduled preventive maintenance programmes. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 54: Special Parallel Configuration Features

    Press ENTER to show the current menu list. Note: all the other icons have the same meaning as described starting from chapter 7.1 but at SYSTEM level. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 55: Menu Tree

    Automatic Stop Procedure On Mainten. Bypass Procedure CONTROLS ECO MODE Activate Eco Mode Return to Normal Mode BATTERY TEST Battery Test LED BAR TEST Led Bar Test MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 56 SUBNET MASK GATEWAY MAC ADDRESS FIRMWARE VERSION COMM. BOARD MODULE 1...8 BYPASS PARALLEL (1). In case of Common Batteries (2). In case of Distributed Batteries MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 57: Operating Procedures

    • Enter MAIN MENU > COMMANDS > UPS PROCEDURES. • Select Automatic Start Procedure and press ENTER. • Carry out the operations indicated on the display. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 58: Extended Out Of Service

    If an external main switch is present, it is possible to interrupt the power supply to the output load using the ADC board. Refer to ‘Standard features and options’ chapter. 8.5-1 Q70-OFF Q80-OFF MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 59: Operating Modes

    Only set this mode on UPS units with the auxiliary mains (AUX MAINS) disconnected! Do not set this mode on UPS units with common mains lines as it could damage the load! MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 60: Operation With Maintenance Bypass

    With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instability of the GE and at the same time to avoid operation from the battery or risks of out-of-synchronisation switching on to the bypass. MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 61: Standard Features And Options

    NO/NC OUT2 Battery Discharging OUT2 Battery Discharging OUT3 Battery Low / Imminent UPS stop alarm OUT3 Redundancy lost OUT4 Load on Bypass OUT4 Battery disconnected MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 62 With the RTU/TCP card fitted in the options slot, the UPS can be monitored from remote stations using the appropriate protocol (RTU/TCP). TOP AIR EXHAUST 10-2 MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...

  • Page 63: Maintenance

    Before carrying out any operations on the unit read the Safety standards chapter carefully. NOTE! Any work carried out on the equipment must be performed by qualified technicians authorised by SOCOMEC. Routine maintenance carried out annually is recommended in order to provide optimum operating efficiency and avoid dequipment downtime.

  • Page 64: Technical Specifications

    (3). Initial Condition Pout ≤ 80% Pn (4). For best battery lifetime the suggested temperature range is 15 °C ÷ 25 °C. (5). According to EN62040-3 MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 65 12. TECHNICAL SPECIFICATIONS 12-1 12-2 MODULYS GP 400 kVA MODULYS GP 600 kVA 1990 1990 2040 2660 808 kg 1046 kg MODULYS GP Green Power 2.0 range from 400 to 600 kVA - Ref.: IOMMODGPXX07-EN 00...
  • Page 68 Fax. +48 22 825 73 60 info.ups.pl@socomec.com HEAD OFFICE YOUR DISTRIBUTOR SOCOMEC GROUP S.A. SOCOMEC capital 10 816 800€ R.C.S. Strasbourg B 548 500 149 *IOMMODGPXX07-EN 00* B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE Tel. +33 3 88 57 41 41...

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