socomec Masterys Green Power Installation And Operating Manual
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socomec Masterys Green Power Installation And Operating Manual

10-40 kva
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INSTALLATION AND OPERATING MANUAL
10-40 kVA
IOMMASGPXX01-GB_01

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  • Page 1 INSTALLATION AND OPERATING MANUAL 10-40 kVA IOMMASGPXX01-GB_01...

  • Page 3: Table Of Contents

    INDEX 10-40 kVA 1. CERTIFICATE AND CONDITIONS OF WARRANTY ..........5 2.
  • Page 4 INDEX 10-40 kVA 7. OPERATING PROCEDURES ............. . .42 7.1 Start-up in normal mode .

  • Page 5: Certificate And Conditions Of Warranty

    UPS inactivity. SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty or defective parts with new parts or with used parts that are equivalent to new parts with regard to functions and performance.

  • Page 6: Safety

    2.1 IMPORTANT. interruptible power system (UPS). the document for the application indicated by SOCOMEC UPS is granted to the recipient of such document. All reproduction, modification, dissemination of this document whether in part or whole and by any manner are expressly prohibited except upon Socomec’...

  • Page 7: Description Of The Symbols Used On The Labels Applied To The

    For such uses we would advise you to contact SOCOMEC UPS beforehand to confirm the ability of these products to meet the requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.

  • Page 8: Unpacking And Installation Of The Unit

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible to the installation site. When moving the unit on even slightly sloping surfaces, use the blocking equipment and break- ing devices to ensure that the unit does not fall over.

  • Page 9: Unpacking Procedure

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.2 UNPACKING PROCEDURE. 3.2.1 Models “S” (h 800 mm) and models “M” (h 1.000 mm). 3.2.1-1 3.2.1-2 3.2.1-3 Remove screws A and screws B. 3.2.1-4 The UPS can be moved. Place the UPS in the installation area.
  • Page 10 UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.2.2 Models “T” (h 1.400 mm). 3.2.2-1 3.2.2-2 3.2.2-3 Remove screws A and screws B. 3.2.2-4 3.2.2-5 Remove screws A. Loosen screws B. 3.2.2-6 3.2.2-7 Tighten screws B. Remove screws C. The UPS can be moved. Place the UPS in the installation area.
  • Page 11 UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA Tighten screws B. 3.2.2-10 3.2.2-11 Tighten screws A. Tighten screws C. For UPS 15-40kVA height 1.400mm without internal battery: remove leveller E from the cabinet. Fasten the UPS to the cabinet using the bracket E supplied (figure 3.2.2-12). (figure 3.2.2-13).

  • Page 12: Environmental Requirements

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.3 ENVIRONMENTAL REQUISITES. table (see chapter 11). Cooling systems may be required to maintain these values. chemical solutions). the UPS for maintenance purposes. It is also recommended to ensure that the cable connections are sufficiently 3.3-1 3.3-2 20 cm...

  • Page 13: Electrical Requisites

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.4 ELECTRICAL REQUISITES. The installation and the system must comply with national plant regulations. The electrical distribution panel must have a protection and sectioning system installed for the input mains and the from the distribution panel.

  • Page 14: Backfeed Protection

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.4.1 Back-feed protection. If the UPS does not have an automatic protection device against current back-feed, the operator/installer must add a warning label to all the mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of the fact that the circuit is connected to a UPS (see the CAUTION section in paragraph 2 of this manual and paragraph 4.5.3.

  • Page 15: Installation Procedure And Instructions

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.5 INSTALLATION PROCEDURES AND INSTRUCTIONS. WARNING! Before carrying out work on the terminal board or on UPS internal parts, ensure that the UPS is switched off, remove the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.
  • Page 16 UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA Connections if THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY 2 L32 N11 N1 +B2 -B2 TPUT MAINS SUPPLY EXT. BA L12 L22 L32 N11 N1 +B2 -B2 -B1 +B1 OUTPUT MAINS SUPPLY EXT.
  • Page 17 UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA Connections if THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY L22 L32 N11 N1 +B2 -B2 -B1 +B1 OUTPUT MAINS SUPPLY EXT. BATTERY OUTPUT MAINS MAINS IOMMASGPXX01-GB_01...
  • Page 18 UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.5-3 Divert any control cables from the front (RS232, signalling relay contacts, etc.) into the appropriate side cable run A. 3.5-4 Remove the pre-cut detail C and bend details B to pass the cables, secure the terminal board cover with the four screws.

  • Page 19: Connection Of The Generator

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.6 CONNECTION OF THE GENERATOR. If your system uses a generator, connect the “generator set ready” no-potential contact to connector IN 2 on the optional ADC PCB configured in standard or power safe mode (see paragraph 10.1). This automatically extends the voltage and frequency value range when power is supplied by the generator set.

  • Page 20: Ups Parallel Configuration

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.9 UPS PARALLEL CONFIGURATION. 3.9.1 General. Parallel connection enhances UPS system reliability, performance and power. All MASTERYS models can be installed in parallel configuration provided they have the special parallel kit that can be installed in factory or later by specialist personnel.
  • Page 21 UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.9.3-1 RECOMMENDED PARALLEL CONFIGURATION. 25 m max A: 7.5 m max A System input switch D Ext. bypass magneto-thermal switch I Internal UPS “INTERNAL” B “Parallel bus” cable E Output switch L Left UPS “LEFT” C Single UPS magneto-thermal switch (if a F System shutdown switch R Right UPS “RIGHT”...

  • Page 22: Control Connections

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.9.4 Control connections. In order for units connected in a parallel configuration to operate correctly, control cables are required to exchange data between the various UPS units making up the parallel system, for management of correct load sharing and synchronisation logic.

  • Page 23: External Battery Cabinet Connection

    UNPACKING AND INSTALLATION OF THE UNIT 10-40 kVA 3.10 EXTERNAL BATTERY CABINET CONNECTION. If the UPS has internal batteries, connecting external battery cabinets is prohibited. Position the battery cabinet next to the UPS. Before carrying out any operation, ensure that: each individual string (figure 3.10-1) and the cross-sections indicated in table 3.4.

  • Page 24: Modes Of Operation

    MODES OF OPERATION 10-40 kVA 4.1 ON LINE OPERATIONS. tortion mains power absorption. With ON LINE mode, the UPS is able to supply a voltage that is fully stabilised in frequency and amplitude, regardless of any interference in the mains power supply within the most stringent clas- sification of UPS regulations.

  • Page 25: Operation With Manual Maintenance Bypass

    10-40 kVA 4.3 OPERATION WITH MANUAL MAINTENANCE BYPASS. If the maintenance bypass is activated using the appropriate procedure, the load is powered directly from the This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be performed by service personnel without having to disconnect the power supply to the load.

  • Page 26: Operation In Ge Configuration

    MODES OF OPERATION 10-40 kVA 4.5 OPERATION IN GE CONFIGURATION. With a generator, the frequency and voltage ranges of the auxiliary mains can be increased to accept the instabil- ity of the GE and at the same time to avoid operation from the battery or risks of out-of-synchronisation switching onto the bypass.

  • Page 27: Access To Controls And Communication Interfaces

    ACCESS TO CONTROLS AND COMMUNICATION INTERFACES 10-40 kVA This chapter identifies the electromechanical switches, described below, and used for start-up, shutdown and maintenance bypass procedures. Access to the control area is from the front by opening the upper door using the red handle as shown in figure 5-1. The control area also contains the communication interface connectors and the slots for the optional sig- nalling cards.

  • Page 28: Functions Of The Switches

    ACCESS TO CONTROLS AND COMMUNICATION INTERFACES 10-40 kVA 5.2 FUNCTIONS OF THE SWITCHES. Input switch Q2. The input switch provides the primary power supply to the UPS. In normal operating conditions it should be in position 1 ON. The position 0 OFF will cause the batteries to discharge. In a configuration with separate mains, the switch only interrupts the rectifier power supply.

  • Page 29: Mimic Panel

    MIMIC PANEL 10-40 kVA 6.1 ADVANCED MIMIC PANEL. The LCD mimic panel (figure 6.1-1) located on the upper part of the UPS provides all the information on operating status, electrical measurements, and access to controls and configuration parameters. The information is grouped into four sections: C.

  • Page 30: Meaning Of Ideograms

    MIMIC PANEL 10-40 kVA 6.1.1 Meaning of ideograms. 6.1.1-1 IOMMASGPXX01-GB_01...
  • Page 31 MIMIC PANEL 10-40 kVA Meaning of ideograms Code Description Condition Load on bypass, in Eco-mode or Maintenance bypass closed Steady Automatic bypass alarm Flashing Input rectifier active. Steady Input rectifier general alarm. Flashing Battery OK. Steady Battery alarm. Flashing M4-M7 Remaining battery capacity.

  • Page 32: Meaning Of The Luminous Bar

    MIMIC PANEL 10-40 kVA 6.1.2 Meaning of the luminous bar. The luminous bar (figure 6.1-1) provides an immediate indication of the condition of the power supply to the load Meaning of the luminous bar Colour Conditions displayed Load not powered or battery circuit open Alarm indicating request for ordinary maintenance according to conditions of use (type of load, YELLOW Warning for preventive maintenance according to conditions of use (type of load, temperature),...
  • Page 33 MIMIC PANEL 10-40 kVA Parallel UPS Single UPS MAIN SYSTEM 1 ALARMS 1.1 ACTIVE ALARMS 1.2 EVENT LOG 2 MEASUREMENTS 2.1 PRESENT MEASURES 2.2 STATISTICS 3 COMMANDS 3.1 IMMEDIATE COMMAND 3.2 EXTENDED COMMAND 4 PARAMETERS 4.1 PRESENT CONFIG. 4.2 PRESENT DATA 5 SERVICE 5.1 COMMISSIONING 5.2 SETTING...
  • Page 34 MIMIC PANEL 10-40 kVA 6.1.3.1 “Alarms” menu. This is used to display all the alarms that are active at the time of access. The alarms menu is activated automatically when an alarm condition occurs. ALARMS menu Code Mimic panel description Meaning GENERAL ALARM BATTERY ALARM...
  • Page 35 MIMIC PANEL 10-40 kVA 6.1.3.2 “Measurements” menu. This menu is used to display all the measurements relating to the UPS input, output and to the battery. MEASUREMENTS menu Type of measurements Value Value Value Note OUTPUT STAR VOLTAGE ___ V ___ V ___ V OUTPUT PH-PH VOLTAGE...
  • Page 36 MIMIC PANEL 10-40 kVA 6.1.3.3 “Commands” menu. This is used to send some immediate commands to activate the UPS or various operating modes. It can also be used to send extended commands to define some UPS settings. To activate the commands select the command with UP or DOWN , press ENTER, select YES or NO to execute and press ENTER to confirm.
  • Page 37 MIMIC PANEL 10-40 kVA 6.1.3.4 “Parameters” menu. Displays only the configuration parameters set for the UPS. The messages in this menu are identified by an asterisk in the configurations service menu. The parameters can only be changed by entering the service / configurations menu. CURRENT DATA menu Message Description...
  • Page 38 MIMIC PANEL 10-40 kVA This is used to change the configuration parameters. Press ENTER. Access is via the password MAST which is keyed in by using the UP and DOWN keys and ENTER to go on to the next letter. Note.
  • Page 39 MIMIC PANEL 10-40 kVA CONFIGURATIONS menu A Parameter Description Allowed values FORMING CURRENT EQUALISATION VOLTAGE TEMP COMPENSATION according to the battery temperature (not present with external battery cabinets. 1. BYPASS 2. BYPASS-INPUT ALONE 3. BYPASS-INPUT COMMON TEST EVERY XX DAYS (zero = do not perform the test).
  • Page 40 MIMIC PANEL 10-40 kVA “Service code” menu. 6.1.3.5-1 This displays the service code to be sent to the support service to make an accurate and rapid diagnostic of the problem. In the event of a fault, select the menu SERV- ICE >...

  • Page 41: Mimic Panel Concentrator

    MIMIC PANEL 10-40 kVA 6.2 MIMIC PANEL CONCENTRATOR. In systems with 2 or more UPS units connected in parallel, advanced mimic panels can provide an overall view of the system and a detailed view of the UPSs in a single point. During the installation phase, one of the UPSs and the relative mimic panel is defined as the concentrator.

  • Page 42: Operating Procedures

    OPERATING PROCEDURES 10-40 kVA The operating modes to activate and manage the UPS are defined in this chapter; please also refer to chapters 6 “Mimic panel” and 8 “Menus”. For UPSs connected in parallel : Q2 into position 1 (mains ON); COMMANDS >...

  • Page 43: Switching Onto Manual Bypass

    OPERATING PROCEDURES 10-40 kVA COMMANDS > IMMEDIATE COMMANDS > BYPASS PROCEDURE; Q2 into position 1 (mains ON); COMMANDS > IMMEDIATE COMMANDS > START PROCEDURE; Q3 to position 0 ADC PCB. IOMMASGPXX01-GB_01...

  • Page 44: Communication

    COMMUNICATION 10-40 kVA 8.1 MULTILEVEL COMMUNICATION. The various PCBs and signalling accessories are inserted in the two standard communication slots. for trained personnel. The table below lists the possible connections between the communication channels and external devices. 5 communication levels 8.1-1 Slot 1 Slot 2 RS 232/485 RS 232 RJ45 10BT...

  • Page 45: Standard Lan Web Page

    COMMUNICATION 10-40 kVA 8.2 STANDARD LAN WEB PAGE. By connecting the UPS to a standard LAN network, the operating status of the UPS can be monitored from any PC connected to the network through an html page. 8.2.1 Activation. Comply with the following operations to activate the monitoring system: C3 in Fig.

  • Page 46: Description Of The Functions Available

    COMMUNICATION 10-40 kVA D. A login and a password will be requested (fig. 8.2.1-2), 8.2.1-2 the default parameters are: Insert data and click OK. The main web supervisor page will be displayed and the functions are described in the following para- graph.
  • Page 47 The graphics interface shows a number of icons, each of which is associated to a specific function: Connection to the www.socomec.com web site. Regularly check the news that the SOCOMEC group publishes on the site so as to take full advantage of the MASTERYS unit.
  • Page 48 COMMUNICATION 10-40 kVA 8.2.2.7 Local network. Enable the user to modify the network communication parameters. Dynamic IP address: if enabled, the IP address is automatically assigned by the network server Static IP address: the IP address is used if the dynamic IP address is disabled. Network mask: this is used if the dynamic IP address is disabled.
  • Page 49 COMMUNICATION 10-40 kVA 8.2.2.9 This menu lets the user configure the parameters of a modem Rings before reply: Set the number of rings after which the modem should respond. Outgoing call : sets the type of outgoing call: SMS or E- service (to activate e-service a contract to the support centre is required).

  • Page 50: Accessories And Sw Options

    COMMUNICATION 10-40 kVA 8.3 ACCESSORIES AND SW OPTIONS. A large number of SW solutions can be adopted on MASTERYS thanks to its advanced communication facilities. These solutions have been specially designed for the efficient management of power protection devices. UNI VISION PRO is the solution for managing a UPS connected to the local server via RS232 interface or via LAN network.
  • Page 51 10-40 kVA This is a cutting edge supervision service ensuring 24/7/365 service. Communication between the UPS and the local Socomec Service Centre is via modem (free-air GSM or ANALOG fixed line). The auto-diagnostic system analyses UPS operating conditions, identifies faults and monitors environmental conditions such as temperature, overload, avoid- ing the risk of equipment stoppages.

  • Page 52: Problem Solving

    PROBLEM SOLVING 10-40 kVA The alarm messages displayed enable an immediate diagnosis. Alarms are divided into two categories: Alarms related to the UPS external circuits: input mains, output mains, temperature and environment. larms related to the UPS internal circuits: in this case, the corrective actions will be carried out by the After Sales Department.

  • Page 53: Ups Alarms

    PROBLEM SOLVING 10-40 kVA The phase cycle sequence is incorrect. In this case, invert two phases of the input mains. For a UPS with separate auxiliary mains, exchange the two phases of the auxiliary mains only. 9.2 UPS ALARMS. Failure or problem on the battery circuit. Check that the battery switch is closed. Reduce the load rate applied to the UPS and reset the alarms.

  • Page 54: Preventive Maintenance

    It is strongly recommended to give due consideration to any requests for preventive maintenance automatically displayed with alarm message M29 (refer to paragraph 6.2.3.1). All operations on the equipment must be only carried out by SOCOMEC UPS personnel or by authorised support personnel.

  • Page 55: Options

    OPTIONS 10-40 kVA 10-1 Legend. C1 Serial connector RS232/485 C2 serial connector RS232 for Modem C3 LAN connector RJ45 for Ethernet S1 Options slot 1 S2 Options slot 2 10.1 ADC CARD. Up to two cards can be installed per UPS in a vacant slot, S1 or S2. The card enables configurable management of up to four normally closed or normally open outputs, and up to three digital inputs.

  • Page 56: Kit Gss (Global Supply System)

    OPTIONS 10-40 kVA 10.2 KIT GSS (GLOBAL SUPPLY SYSTEM). This kit optimises generator sizing and control when connected to the UPS input. The generator set can be instructed to start up automatically the moment the mains power is lost, or alternatively, following a user-set time period without the mains power, and/or when the batteries have discharged to their residual capacit.

  • Page 57: Protection On Mains Supply And On Auxiliary Mains Supply

    OPTIONS 10-40 kVA 10.8.1 Protection on Mains Supply and on Auxiliary Mains Supply. Activating UPS protection on the mimic panel: access the Configuration menu on the mimic panel (see the Con- figuration Menu section in the manual) and set the BACKFEED TYPE parameter to 2.BYPASS-INPUT Alone. Diagram of principle.

  • Page 58: Protection On An Ups Without Auxilary Mains Supply

    OPTIONS 10-40 kVA 10.8.2 Protection on an UPS without auxilary mains supply. Activating UPS protection on the mimic panel: access the Configuration menu on the mimic panel (see the Configu- ration Menu section in the manual) and set the BACKFEED TYPE parameter to 3.BYPASS-INPUT Common. Diagram of principle.

  • Page 59: Adc Card With Temperature Sensor

    OPTIONS 10-40 kVA 10.9 ADC CARD WITH TEMPERATURE SENSOR. This card can be used to manage up to four normally closed or normally open outputs and up to three digital inputs in configurable mode. 10.10 PROFIBUS. On request, the UPS can be provided with a Profibus protocol converter, installation software, configuration softwa- re and user manuals.

  • Page 60: Technical Specifications

    TECHNICAL SPECIFICATIONS 10-40 kVA Models Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/1 and 3/3 Input frequency 50-60 Hz ±10% Input power factor 0,99 THDI < 2.5% Output voltage 230 V single phase (selectable: 208*/220/230/240 V) ±1% 400 V three phase (selectable 360*/380/400/415 V) ±1% Frequency 50-60 Hz ±2% (from 1% to 8% if generator is used) Automatic bypass...
  • Page 61 TECHNICAL SPECIFICATIONS 10-40 kVA Mechanical characteristics with standard batteries Model: T Model: M Model: S WEIGHT IOMMASGPXX01-GB_01...

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