Coolant Replacement Procedure - ESAB 100i Instruction Manual

100i / 200i / 300i / 400i

5.03 Coolant Replacement Procedure

Replace coolant as follows:
1. Disconnect the system from main input power.
2. Remove the two right side panels.
3. Locate the coupling in the coolant line that comes from the bottom of the coolant tank, #1 in the following illustration.
Disconnect the coolant line at this fitting and drain the coolant into a disposable container of sufficient size. Remember
you will be draining more than the contents of the coolant reservoir.
4. Once coolant is draining, disconnect the gray hose coupling #2 in the illustration below. Allow excess coolant to drain,
then apply a maximum of 5psi to clear the lines.
CAUTION
!
Applying more than 5 psi air pressure to the cooling system will result in damage. Extra
caution must be used when performing this task.
5. Reconnect those two fittings and then remove the filter bowl from the canister at the rear of the power supply. Pour this
remaining coolant into the container and replace the filter bowl.
NOTE!
If you also need to replace the coolant still in the leads, disconnect the leads from the
power supply and manually drain them.
6. Fill the tank with fresh coolant until the right level is reached checking for leaks.
7. Turn system on, let it run for a few minutes and check coolant level, refill as needed. Refer to Section 3:26 Complete
Installation on the procedure for this.
8. Install the side panels.
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Art # A11689
MAINTENANCE Manual PN: 0560956430