ESAB 100i Instruction Manual page 208

Stainless Steel
400A Bevel Cut
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup Shield Cap
0559211401 0559210156
Manual Gas Control
Cut Flow Rates / Pressures
Effective Pre Flow
Min.
Material Pressure
Clearance
Plasma (N₂)
Thickness (N2)
inch (in) (psi) Ball
0.375 0.080 17 150
0.500 0.080 17 150
0.625 0.080 17 150
0.750 0.080 17 150
1.000 0.080 17 150
1.250 0.080 17 150
1.500 0.080 17 150
1.750 0.080 17 150
2.000 0.080 17 150
Manual Gas Control
Cut Flow Rates / Pressures
Effective Pre Flow
Min.
Material Pressure
Clearance
Plasma (N₂)
Thickness (N2)
(mm) (mm) (Bar) Ball (Bar) Ball (Bar)*
10 2.0 1.2 150
12 2.0 1.2 150
15 2.0 1.2 150
20 2.0 1.2 150
25 2.0 1.2 150
30 2.0 1.2 150
40 2.0 1.2 150
50 2.0 1.2 150
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
TORCH DATA 100i-400i
Shield Gas
Shield Cap
Distributor
This Art Is For Reference Only
Shield Gas
Distributor
0559210084
Advanced Torch Height Control (THC)
Effective Cut
Height
Shield (H₂O)
(psi) Ball (psi)* (in)
119 8 na 0.200 - 0.600
119 8 na 0.200 - 0.600
119 8 na 0.200 - 0.600
119 8 na 0.200 - 0.600
119 8 na 0.200 - 0.600
119 8 na 0.250 - 0.600
119 8 na 0.250 - 0.600
119 8 na 0.300 - 0.600
119 8 na 0.300 - 0.600
Advanced Torch Height Control (THC)
Effective Cut
Height
Shield (H₂O)
(mm)
8.2 8 na 5.1 - 15.2
8.2 8 na 5.1 - 15.2
8.2 8 na 5.1 - 15.2
8.2 8 na 5.1 - 15.2
8.2 8 na 5.1 - 15.2
8.2 8 na 6.0 - 15.2
8.2 8 na 6.7 - 15.2
8.2 8 na 7.6 - 15.2
Gas
Tip
Distributor
Tip Plasma Gas Distributor
0559210132 0559210063
Pierce
THC Pierce Elevation
Ignition
Delay Height
Height
(sec) (in) (in)
0.4 0.400 0.300
0.6 0.450 0.300
0.8 0.450 0.400
1.2 0.450 0.400
2.0 0.450 0.400
2.5 0.450 0.450
3.0 0.450 0.500
3.5 0.450 0.500
4.0 Edge Start
Pierce
THC Pierce Elevation
Ignition
Delay Height
Height
(sec) (mm) (mm)
0.4 10.4 7.6
0.6 11.2 7.6
0.7 11.4 9.5
1.3 11.4 10.2
1.9 11.4 10.2
2.4 11.4 11.1
3.1 11.4 12.7
3.9 Edge Start
208
Flow Rates
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
Preflow 22 / 47
Cutflow 72 / 153
Cartridge Assembly
Electrode
Art# A-10445
Electrode
0559210113
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.2 150 0.3
0.2 130 0.4
0.2 110 0.6
0.2 90 0.7
0.2 75 1.0
0.2 40 1.5
0.2 30 2.3
0.2 25 2.7
0.2 17 4.0
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.2 3730 0.3
0.2 3410 0.4
0.2 2930 0.5
0.2 2230 0.7
0.2 1930 1.0
0.2 1260 1.4
0.2 720 2.4
0.2 460 3.8
Manual 0560956430
8 / 30
8 / 30
Cartridge
0559211400
Max Kerf Width
@ Rec. Speed
(in)
0.132
0.200
0.200
0.200
0.230
0.230
0.240
0.245
0.245
Max Kerf Width
@ Rec. Speed
(mm)
3.6
4.7
5.1
5.2
5.8
5.8
6.1
6.2