ESAB 100i Instruction Manual page 157

Plasma systems
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Stainless Steel
150A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210147
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(N₂)
ga
(in)
inch
(psi)
-
1/4
0.250
70
-
3/8
0.375
70
-
1/2
0.500
70
-
5/8
0.625
70
-
3/4
0.750
70
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(N₂)
(mm)
(Bar)
8
4.8
10
4.8
12
4.8
15
4.8
20
4.8
Pre Flow
Marking
Pressure
17A Arc Current
(N₂)
Burn-through may
(psi) /
(Bar)
happen for thicknesses
< 1/16" (0.063") /
20 / 1.4
1.6 mm.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Manual 0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210081
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂)
Shield (H₂O)
Ball
(psi)
Ball (psi)* (Volts) (in) ±0.005 (sec)
60
90
8
55
135
60
90
8
55
139
60
90
8
55
149
60
90
8
55
159
60
90
4
55
159
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂)
Shield (H₂O)
Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec)
60
6.2
8
3.8
137
60
6.2
8
3.8
140
60
6.2
8
3.8
147
60
6.2
8
3.8
156
60
6.2
4
3.8
159
Marking Flow Rates /
Arc
Pressures
Voltage
Plasma (N₂)
Shield (N₂)
(psi) /
(psi) /
Ball
Ball
(Volts)
(Bar)
(Bar)
60 /
80 /
60
75
130
4.1
5.5
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210109
0559210061
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.100
0.3
0.150
0.150
0.100
0.3
0.250
0.150
0.150
0.8
0.250
0.150
0.180
1.0
0.250
0.150
0.180
1.5
0.250
0.150
Advanced Torch Height Control (THC)
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
2.5
0.3
5.1
3.8
2.7
0.4
6.4
3.8
3.5
0.7
6.4
3.8
4.4
0.9
6.4
3.8
4.6
1.6
6.4
3.8
Marking
Pierce Ignition Height
Height
(in) ±0.005 /
(in) ±0.005 / (mm) ±0.1
(mm) ±0.1
0.120 / 3.0
0.120 / 3.0
157
Flow Rates
N₂ (SLPM / SCFH)
Preflow
24 / 50
Cutflow
16 / 35
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210108
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.2
0.250
110
0.3
0.2
0.350
70
0.3
0.2
0.350
60
0.5
0.2
0.350
45
0.5
0.2
0.350
40
0.9
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.2
7.7
2270
0.3
0.2
8.9
1740
0.3
0.2
8.9
1580
0.5
0.2
8.9
1250
0.5
0.2
8.9
980
1.0
THC and CNC
Control
Travel
Delay
Delay
Speed
(ipm) /
(sec)
(sec)
(mm/ min)
300 /
0
0.5
7620
TORCH DATA 100i-400i
H₂O (GPH / LPH)
8 / 30
8 / 30
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.104
0.107
0.111
0.128
0.130
Max Kerf Width
@ Rec. Speed
(mm)
2.7
2.7
2.8
3.1
3.3
Marking quality
degrades as
thickness
decreases.

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