ESAB 100i Instruction Manual page 159

Aluminum
150A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup Shield Cap
0559211201 0559210147
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(N₂)
ga (in) inch (psi)
- 16/85 0.188 70
- 1/4 0.250 70
- 3/8 0.375 70
- 1/2 0.500 70
- 5/8 0.625 70
- 3/4 0.750 70
- 7/8 0.875 70
- 1 1.000 70
Manual Gas Control
Pre Flow
Material
Pressure
Thickness
(N₂)
(mm) (Bar)
5 4.8
6 4.8
8 4.8
10 4.8
12 4.8
15 4.8
20 4.8
25 4.8
Marking
Pre Flow
17A Arc Current
Pressure
(N₂)
(psi) /
(Bar)
20 / 1.4
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
Manual 0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210081
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂) Shield (H₂O)
Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec)
60 90 8 55 130
60 90 8 55 133
60 90 8 55 140
60 90 8 55 152
60 90 8 55 155
60 90 8 55 165
60 90 8 55 172
60 90 8 55 178
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (N₂) Shield (H₂O)
Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec)
60 6.2 8 3.8 130
60 6.2 8 3.8 132
60 6.2 8 3.8 137
60 6.2 8 3.8 142
60 6.2 8 3.8 149
60 6.2 8 3.8 154
60 6.2 8 3.8 167
60 6.2 8 3.8 177
Marking Flow Rates /
Arc
Pressures
Voltage
Plasma (N₂) Shield (N₂)
(psi) / (psi) /
Ball Ball (Volts)
(Bar) (Bar)
60 / 80 /
60 75 130
4.1 5.5
Plasma Gas
Tip Distributor
Tip Plasma Gas Distributor
0559210109 0559210061
Advanced Torch Height Control (THC)
THC Pierce
Elevation
Cut Height Pierce Ignition
Height
Delay Height
(in) (in)
0.100 0.2 0.250 0.200
0.120 0.2 0.250 0.200
0.120 0.2 0.250 0.200
0.200 0.3 0.250 0.200
0.200 0.7 0.250 0.200
0.250 1.0 0.250 0.200
0.275 1.7 0.250 0.200
0.300 2.5 0.250 0.200
Advanced Torch Height Control (THC)
THC Pierce
Elevation
Cut Height Pierce Ignition
Height
Delay Height
(mm) (mm)
2.6 0.2 6.4 5.1
2.9 0.2 6.4 5.1
3.0 0.2 6.4 5.1
3.4 0.2 6.4 5.1
4.6 0.3 6.4 5.1
5.1 0.6 6.4 5.1
6.5 1.2 6.4 5.1
7.5 2.4 6.4 5.1
Marking
Pierce Ignition Height
Height
(in) ±0.005 /
(in) ±0.005 / (mm) ±0.1
(mm) ±0.1
0.120 / 3.0 0.120 / 3.0
159
Flow Rates
N₂ (SLPM / SCFH)
Preflow 24 / 51
Cutflow 16 / 35
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210108 0559211200
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.2 0.350 150 0.2
0.2 0.350 120 0.2
0.2 0.350 100 0.2
0.2 0.350 75 0.3
0.2 0.350 50 0.4
0.2 0.350 35 0.5
0.2 0.350 28 0.8
0.2 0.350 20 1.0
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.2 8.9 3700 0.2
0.2 8.9 3220 0.2
0.2 8.9 2780 0.2
0.2 8.9 2450 0.2
0.2 8.9 2050 0.3
0.2 8.9 1450 0.4
0.2 8.9 830 0.6
0.2 8.9 530 1.0
THC and CNC
Control Travel
Delay Delay Speed
(ipm) /
(sec) (sec) (mm/
min)
300 /
0 0.4
7620
TORCH DATA 100i-400i
H₂O (GPH / LPH)
8 / 30
8 / 30
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.107
0.108
0.116
0.126
0.142
0.141
0.148
0.155
Max Kerf Width
@ Rec. Speed
(mm)
2.7
2.7
2.8
3.0
3.1
3.5
3.6
3.9
Marking quality
degrades as
thickness
decreases.