Robotic And Bevel Cutting 250 - 300 Amp - ESAB 100i Instruction Manual

8.06 Robotic and Bevel Cutting 250 - 300 Amp

Mild Steel
250A Bevel Cut
O₂ Plasma / Air Shield
Shield Retainer Shield
Shield Retainer Shield Cap
0559211210 0559210047
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(Air)
Thickness
inch (in) (psi)
0.625 0.080 15
0.750 0.080 15
0.875 0.080 15
1.000 0.080 15
1.250 0.080 15
1.500 0.080 15
1.750 0.080 15
2.000 0.080 15
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(Air)
Thickness
(mm) (mm) (Bar)
15 2.0 1.0
20 2.0 1.0
25 2.0 1.0
30 2.0 1.0
35 2.0 1.0
40 2.0 1.0
50 2.0 1.0
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Manual 0560956430
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210073
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂) Shield (Air)
Ball (psi) Ball (psi) (in)
100 100 NA 100 0.170 - 0.360
100 100 NA 100 0.180 - 0.360
100 100 NA 100 0.190 - 0.360
100 100 NA 90 0.200 - 0.360
100 100 NA 100 0.200 - 0.360
100 100 NA 100 0.200 - 0.360
100 100 NA 100 0.200 - 0.360
100 100 NA 100 0.200 - 0.360
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (O₂) Shield (Air)
Ball (Bar) Ball (Bar) (mm)
100 6.9 NA 6.9 4.2 - 9.1
100 6.9 NA 6.9 4.6 - 9.1
100 6.9 NA 6.3 5 - 9.1
100 6.9 NA 6.7 5.1 - 9.1
100 6.9 NA 6.9 5.1 - 9.1
100 6.9 NA 6.9 5.1 - 9.1
100 6.9 NA 6.9 5.1 - 9.1
Plasma Gas
Tip
Distributor
Tip Plasma Gas Distributor
0559210027 0559210062
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (in) (in)
0.7 0.300 0.250
1.0 0.350 0.300
1.4 0.350 0.300
1.9 0.400 0.300
2.5 0.400 0.300
4.2 0.400 0.350
1.0 Edge Start
1.0 Edge Start
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (mm) (mm)
0.6 7.3 6.0
1.1 8.9 7.6
1.8 10.0 7.6
2.3 10.2 7.6
3.4 10.2 8.3
1.0 Edge Start
1.0 Edge Start
185
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow 36 / 76
Cartridge
Electrode
Art # A-07917_AC
Electrode
0559210005 0559211300
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.5 0.400 115 0.6
0.5 0.450 90 0.8
0.5 0.450 70 1.0
0.5 0.500 60 1.4
0.5 0.500 43 1.8
0.5 0.550 33 3.2
0.5 Edge 23 1.0
0.5 Edge 15 1.0
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.5 9.8 3100 0.5
0.5 11.4 2130 0.9
0.5 12.5 1560 1.3
0.5 12.7 1210 1.7
0.5 13.4 960 2.5
0.5 Edge 710 1.0
0.5 Edge 410 1.0
TORCH DATA 100i-400i
Air
160 / 339
132 / 279
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.167
0.171
0.170
0.181
0.191
0.197
0.197
0.197
Max Kerf Width
@ Rec. Speed
(mm)
4.2
4.3
4.6
4.8
4.9
5.0
5.0