ESAB 100i Instruction Manual page 201

Aluminum
400A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup Shield Cap
0559211401 0559210156
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material
Pressure
Thickness
Plasma (N₂) Shield (H₂O)
(N2)
ga (in) inch (psi) Ball
- 1/2 0.500 17 150
- 5/8 0.625 17 150
- 3/4 0.750 17 150
- 7/8 0.875 17 150
- 1 1.000 17 150
- 1 1/4 1.250 17 150
- 1 1/2 1.500 17 150
- 1 3/4 1.750 17 150
- 2 2.000 17 150
- 2 1/4 2.250 17 150
- 2 1/2 2.500 17 150
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material
Pressure
Thickness
Plasma (N₂) Shield (H₂O)
(N2)
(mm) (Bar) Ball
12 1.2 150
15 1.2 150
20 1.2 150
25 1.2 150
30 1.2 150
35 1.2 150
40 1.2 150
50 1.2 150
60 1.2 150
Marking Flow Rates /
Pre Flow
Marking
Pressure
45A Arc Current
(N₂)
Plasma (N₂)
Burn-through
(psi) /
Ball
may happen for
(Bar)
thicknesses <
1/16" (0.063") /
15 / 1.0 80
1.6mm.
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
Manual 0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference Only
Shield Gas Distributor
0559210084
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
(psi) Ball (psi)* (Volts) (in) ±0.005
119 8 NA 168
119 8 NA 177
119 8 NA 180
119 8 NA 180
119 8 NA 182
119 8 NA 190
119 8 NA 191
119 8 NA 200
119 8 NA 211
119 8 NA 215
119 8 NA 222
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
(Bar) Ball (Bar)* (Volts) (mm) ±0.1
8.2 8 NA 166
8.2 8 NA 175
8.2 8 NA 180
8.2 8 NA 182
8.2 8 NA 188
8.2 8 NA 191
8.2 8 NA 194
8.2 8 NA 210
8.2 8 NA 218
Marking
Pressures
Arc Voltage
Shield (N₂)
(psi) / (psi) / (in) ±0.005 /
Ball (Volts)
(Bar) (Bar) (mm) ±0.1
60 / 90 /
NA 105 0.180 / 4.6
4.1 6.2
Gas
Tip
Distributor
Tip Plasma Gas Distributor
0559210132 0559210063
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (in) (in)
0.250 0.3 0.350 0.450
0.300 0.7 0.450 0.550
0.350 0.8 0.450 0.550
0.350 0.9 0.450 0.550
0.350 1.2 0.450 0.550
0.350 1.4 0.450 0.550
0.350 1.6 0.450 0.550
0.420 1.8 0.500 0.600
0.420 2.5 0.500 0.600
0.420 4.8 0.500 0.600
0.420 3.0 Edge Start
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (mm) (mm)
6.1 0.2 8.3 10.9
7.3 0.6 10.7 13.3
8.9 0.8 11.4 14.0
8.9 1.2 11.4 14.0
8.9 1.3 11.4 14.0
8.9 1.5 11.4 14.0
9.4 1.7 11.8 14.4
10.7 2.4 12.7 15.2
10.7 4.0 Edge Start
Pierce Ignition Height
Height
(in) ±0.005 / (mm) ±0.1
0.180 / 4.6
201
Flow Rates
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
22 / 47
Preflow
Cutflow 72 / 153
Cartridge Assembly
Electrode
Art# A-10445
Electrode
0559210113
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.2 140 0.2
0.2 110 0.5
0.2 90 0.6
0.2 75 0.7
0.2 70 0.9
0.2 65 1.0
0.2 55 1.2
0.2 40 1.4
0.2 30 1.9
0.2 20 2.2
0.2 12 3.0
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.2 3720 0.1
0.2 3000 0.4
0.2 2170 0.6
0.2 1790 0.9
0.2 1690 1.0
0.2 1520 1.1
0.2 1280 1.3
0.2 790 1.8
0.2 420 2.6
THC and CNC Control Travel
Delay Delay Speed
(ipm) /
(sec) (sec)
(mm/ min)
0 0 200 / 5080
TORCH DATA 100i-400i
8 / 30
8 / 30
Cartridge
0559211400
Max Kerf Width
@ Rec. Speed
(in)
0.185
0.195
0.195
0.215
0.215
0.215
0.215
0.240
0.295
0.320
0.335
Max Kerf Width
@ Rec. Speed
(mm)
4.6
4.9
5.1
5.5
5.5
5.5
5.7
7.3
8.3
Marking quality
degrades as
thickness
decreases.