ESAB 100i Instruction Manual page 188

Stainless Steel
300A Bevel Cut
N₂ Plasma / H₂O Shield
Shield Retainer
Shield
Shield Retainer Shield Cap
0559211211 0559210152
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(N₂)
Thickness
inch (in) (psi)
0.375 0.080 20
0.500 0.080 20
0.625 0.080 20
0.750 0.080 20
0.875 0.080 20
1.000 0.080 20
1.250 0.080 20
1.500 0.080 20
1.750 0.080 20
2.000 0.080 20
Manual Gas Control
Effective
Pre Flow
Min.
Material
Pressure
Clearance
(N₂)
Thickness
(mm) (mm) (Bar)
10 2.0 1.4
12 2.0 1.4
15 2.0 1.4
20 2.0 1.4
25 2.0 1.4
30 2.0 1.4
35 2.0 1.4
40 2.0 1.4
50 2.0 1.4
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.
TORCH DATA 100i-400i
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210082
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (N₂) Shield (H₂O)
Ball (psi) Ball (psi)* (in)
120 100 8 55 0.150 - 0.550
120 100 8 55 0.150 - 0.550
120 100 8 55 0.150 - 0.550
120 100 8 55 0.200 - 0.550
120 100 8 55 0.300 - 0.550
120 100 8 55 0.300 - 0.550
120 100 8 55 0.350 - 0.550
120 100 8 55 0.350 - 0.550
120 100 8 55 0.350 - 0.550
120 100 8 55 0.350 - 0.550
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Effective Cut
Height
Plasma (N₂) Shield (H₂O)
Ball (Bar) Ball (Bar)* (mm)
120 6.9 8 3.8 3.8 - 14
120 6.9 8 3.8 3.8 - 14
120 6.9 8 3.8 3.8 - 14
120 6.9 8 3.8 5.8 - 14
120 6.9 8 3.8 7.6 - 14
120 6.9 8 3.8 8.5 - 14
120 6.9 8 3.8 8.9 - 14
120 6.9 8 3.8 8.9 - 14
120 6.9 8 3.8 8.9 - 14
Plasma Gas
Tip
Distributor
Tip Plasma Gas Distributor
0559210131 0559210063
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (in) (in)
0.3 0.250 0.200
0.5 0.250 0.200
0.8 0.250 0.200
0.9 0.400 0.300
1.8 0.400 0.300
2.1 0.400 0.300
3.5 0.400 0.300
1.0 Edge Start
1.0 Edge Start
1.0 Edge Start
THC Pierce
Elevation
Pierce Ignition
Height
Delay Height
(sec) (mm) (mm)
0.3 6.4 5.1
0.5 6.4 5.1
0.7 6.4 5.1
1.2 10.2 7.6
2.1 10.2 7.6
3.1 10.2 7.6
1.0 Edge Start
1.0 Edge Start
1.0 Edge Start
188
Flow Rates
N₂ (SLPM / SCFH)
Preflow 23 / 48
Cutflow
63 / 134
Cartridge
Electrode
Art # A-08552
Electrode
0559210107 0559211300
Basic THC CNC Control
Pierce
CNC
Control Travel
Height
Motion
Delay without Speed
Delay
Elevation
(sec) (in) (ipm) (sec)
0.2 0.350 140 0.3
0.2 0.350 100 0.5
0.2 0.350 75 0.6
0.2 0.500 55 0.7
0.2 0.500 45 1.1
0.2 0.500 40 1.3
0.2 0.500 30 2.0
0.2 Edge 25 1.0
0.2 Edge 18 1.0
0.2 Edge 12 1.0
Basic THC CNC Control
Pierce
CNC
Control Height Travel
Motion
Delay without Speed
Delay
Elevation
(mm/
(sec) (mm) (sec)
min)
0.2 8.9 3400 0.3
0.2 8.9 2760 0.5
0.2 8.9 2080 0.6
0.2 12.7 1320 0.8
0.2 12.7 1030 1.3
0.2 12.7 830 1.8
0.2 Edge 720 1.0
0.2 Edge 580 1.0
0.2 Edge 320 1.0
Manual 0560956430
H₂O (GPH / LPH)
8 / 30
8 / 30
Cartridge
Max Kerf Width
@ Rec. Speed
(in)
0.144
0.154
0.153
0.173
0.210
0.210
0.230
0.232
0.237
0.253
Max Kerf Width
@ Rec. Speed
(mm)
3.7
3.9
3.9
4.7
5.3
5.7
5.8
5.9
6.4